Material chemical property automatic detection mechanism

Abstract

The utility model discloses a material chemical property automatic detection mechanism which comprises a material frame feeding conveying line, a material frame positioning conveying line, a material frame output conveying line, an electric cabinet and at least one set of detection mechanism main body, the material frame output conveying line is connected with the output end of the material frame positioning conveying line; the electric control box is arranged above the material frame feeding conveying line through an electric control box support. All the detection mechanism main bodies are arranged above the material frame positioning conveying line through detection supports, and all the detection mechanism main bodies are sequentially arranged in the conveying direction. According to the automatic detection mechanism for the chemical properties of the materials, the detection efficiency can reach 15-20 pcs / min, continuous multi-frame input can be achieved, the detection efficiency can be 5-10 times that of manual detection, and the automatic detection mechanism can be widely applied to sampling detection links in the industries of medicine, skin care skin, food and the like.

Description

Technical Field

[0001] This utility model relates to an automatic detection mechanism for the chemical properties of materials. Background Technology

[0002] In the production process of pharmaceuticals, skincare products, and food, in order to ensure that the product quality and corresponding chemical properties meet the requirements, it is necessary to sample the produced products. After sampling, the products need to be tested to obtain relevant parameters, such as acidity, alkalinity, oxidizing properties, reducing properties, and the content of various trace elements. Currently, the sampling and testing is carried out manually by unpacking the sampled pharmaceuticals, skincare products, and food. After unpacking, the corresponding testing instrument's sensor end is placed inside the liquid being tested. After a certain period of time, the testing instrument acquires relevant chemical property data, which is then read and recorded manually. In this method, the testing time, the way and depth of the testing instrument in the container, and the manual reading and recording of data are all prone to deviations. Moreover, the efficiency of manual operation is low (the efficiency of manual data acquisition is 1-2 pcs / min). This process is simple and repetitive, and the amount of data to be acquired is large. During the data acquisition process, human intervention can lead to deviations from the actual data or even erroneous data. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an automatic material chemical property detection mechanism with a detection efficiency of 15-20 pcs / min. It can continuously input multiple frames, and the detection efficiency is 5-10 times that of manual detection. It can be widely used in the sampling and testing process of industries such as pharmaceuticals, skin care, and food.

[0004] The technical solution to achieve the above objective is: an automatic material chemical property detection mechanism, comprising a material frame feeding conveyor line, a material frame positioning conveyor line, a material frame output conveyor line, an electrical control box, and at least one detection mechanism body, wherein:

[0005] The material frame feeding conveyor line is connected to the input end of the material frame positioning conveyor line, and the material frame output conveyor line is connected to the output end of the material frame positioning conveyor line;

[0006] The electrical control box is mounted above the material frame feeding conveyor line via an electrical control box bracket;

[0007] All the main bodies of the detection mechanism are set above the material frame positioning conveyor line via detection brackets, and all the main bodies of the detection mechanism are arranged sequentially along the conveying direction. Each main body of the detection mechanism includes a longitudinal servo module, a transverse servo module, a downward probe cylinder, a support guide rail, a downward probe detection probe, and an air circuit box. The longitudinal servo module and the support guide rail are longitudinally arranged on the left and right sides of the top of the detection bracket, respectively. The two ends of the transverse servo module are connected to the longitudinal servo module and the support guide rail, respectively. The downward probe cylinder is set on the transverse servo module, the downward probe detection probe is connected to the downward probe cylinder, and the air circuit box is set on the detection bracket, supplying air to the downward probe cylinder.

[0008] The drive mechanisms of the material frame feeding conveyor line, the material frame positioning conveyor line and the material frame output conveyor line are respectively connected to the electrical control box;

[0009] The longitudinal servo module, transverse servo module, downward probe cylinder, downward probe detection probe, and air circuit box of each testing mechanism are respectively connected to the electrical control box.

[0010] The aforementioned automatic material chemical property detection mechanism includes a material frame feeding conveyor line comprising a feeding frame body. The top of the feeding frame body is provided with a feeding drive roller and several feeding driven rollers connected to it via chains. Several feeding photoelectric sensors are sequentially arranged along the conveying direction on the side of the feeding frame body. A feeding frame pusher is provided at one end of the feeding frame body connected to the input end of the material frame positioning conveyor line. The feeding frame pusher is driven by a feeding pusher cylinder to move back and forth and push the material frame toward the input end of the material frame positioning conveyor line.

[0011] In the aforementioned automatic material chemical property detection mechanism, the active feeding roller is driven by a drive mechanism and drives the driven feeding roller via a chain. The drive mechanism of the active feeding roller, the feeding photoelectric sensor, and the feeding push frame cylinder are respectively connected to the electrical control box.

[0012] The aforementioned automatic chemical property detection mechanism for materials includes a material frame positioning conveyor line comprising a material frame positioning frame, on which a positioning drive roller and several positioning driven rollers connected by chains are mounted. Several positioning stops are sequentially mounted on the material frame positioning frame along the conveying direction, each stop being driven to move up and down by a positioning stop cylinder. All the positioning stops divide the material frame positioning conveyor line into several positioning intervals. Each positioning interval is equipped with a positioning photoelectric sensor, a positioning pusher, and a positioning pusher cylinder that drives its movement. A material frame pusher is mounted at one end of the material frame positioning frame connected to the material frame output conveyor line. The material frame pusher is driven left and right by the material frame pusher cylinder, pushing the material frame towards the material frame output conveyor line.

[0013] In the aforementioned automatic material chemical property detection mechanism, the positioning active roller is driven by a drive mechanism and drives the positioning driven roller via a chain. The drive mechanism of the positioning active roller, the positioning stop cylinder, the positioning photoelectric sensor, the positioning pusher cylinder, and the material frame pusher cylinder are respectively connected to the electrical control box.

[0014] The above-mentioned automatic material chemical property detection mechanism includes an output frame that is inclined, a plurality of unpowered rollers that are sequentially arranged on the output frame along the conveying direction, and an output photoelectric sensor that is connected to the electrical control box at the end of the output frame.

[0015] This utility model relates to an automatic chemical property detection mechanism for materials, primarily used for batch chemical property testing of liquid materials, such as acidity, alkalinity, oxidizing properties, reducing properties, and trace element content. It generates reports based on the test data. Two sets of three-coordinate moving modules move the installed detection sensors, which are then fixed by a lower conveying and positioning mechanism. The chemical property detection sensors are sequentially inserted into the liquid product, allowing for continuous detection of chemical properties at an efficiency of 15-20 pcs / min. It also supports continuous multi-frame input, achieving a detection efficiency 5-10 times that of manual testing. This mechanism can be widely used in sampling and testing processes in industries such as pharmaceuticals, skincare, and food. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the automatic material chemical property detection mechanism of this utility model;

[0017] Figure 2 This is a schematic diagram of a material frame feeding conveyor line.

[0018] Figure 3 A schematic diagram of the material frame positioning conveyor line;

[0019] Figure 4 A schematic diagram of the material frame output conveyor line;

[0020] Figure 5 This is a structural diagram of a single testing facility.

[0021] Figure 6 This is a schematic diagram of the installation of the main body of the testing facility. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, its specific embodiments are described in detail below with reference to the accompanying drawings:

[0023] Please see Figures 1 to 6The preferred embodiment of this utility model is an automatic material chemical property detection mechanism, comprising a material frame feeding conveyor line 100, a material frame positioning conveyor line 200, a material frame output conveyor line 300, an electrical control box 400, and at least one detection mechanism body 500. In this embodiment, there are two detection mechanism bodies 500.

[0024] The material frame feeding conveyor line 100 is connected to the input end of the material frame positioning conveyor line 200, and the material frame output conveyor line 300 is connected to the output end of the material frame positioning conveyor line 200. The electrical control box 400 is mounted above the material frame feeding conveyor line 100 via an electrical control box bracket 401.

[0025] All the main bodies 500 of the testing mechanism are set above the material frame positioning conveyor line 200 via the testing bracket 501, and all the main bodies 500 of the testing mechanism are set sequentially along the conveying direction.

[0026] The electrical components of the material frame feeding conveyor 100, the material frame positioning conveyor 200, the material frame output conveyor 300, and the main body of the testing mechanism 500 are respectively connected to the electrical control box 400. The material frame feeding conveyor 100, the material frame positioning conveyor 200, and the material frame output conveyor 300 are used to convey the material frames 600 containing the materials to be tested. The main body of the testing mechanism 500 is used to perform batch chemical property testing on the materials conveyed to its testing station.

[0027] Please see again Figure 2 The material frame feeding conveyor line 100 includes a feeding frame body 101. The top of the feeding frame body 101 is provided with a feeding drive roller 1 and several feeding driven rollers 2 connected to it by a chain. Several feeding photoelectric sensors 31 are arranged sequentially on the side of the feeding frame body 101 along the conveying direction. The end of the feeding frame body 101 connected to the input end of the material frame positioning conveyor line 200 is provided with a feeding material frame pusher 4. The feeding material frame pusher 4 is driven by the feeding pusher cylinder 5 to move back and forth and push the material frame 600 toward the input end of the material frame positioning conveyor line 200.

[0028] The feeding drive roller 1 is driven by the drive mechanism, and drives the feeding driven roller 2 through the chain. The drive mechanism of the feeding drive roller 1, the feeding photoelectric sensor 31 and the feeding push frame cylinder 5 are respectively connected to the electrical control box 400.

[0029] Please see again Figure 3The material frame positioning conveyor line 200 includes a material frame positioning frame 201. The material frame positioning frame 201 is equipped with a positioning active roller 6 and several positioning driven rollers 7 connected to it by chains. Several positioning stops 8 are arranged sequentially along the conveying direction on the material frame positioning frame 201. Each positioning stop 8 is driven to move up and down by a positioning stop cylinder 11. All the positioning stops 8 divide the material frame positioning conveyor line into several positioning intervals. Each positioning interval is equipped with a positioning photoelectric sensor 32, a positioning pusher 9, and a positioning pusher cylinder 10 that drives it to move left and right. A material frame pusher 12 is provided at one end of the material frame positioning frame 201 that is connected to the material frame output conveyor line 300. The material frame pusher 12 is driven to move left and right by a material frame pusher cylinder 13 and pushes the material frame toward the material frame output conveyor line 300.

[0030] The positioning active roller 6 is driven by a drive mechanism, and drives the positioning driven roller 7 through a chain. The drive mechanism of the positioning active roller 6, the positioning stop cylinder 11, the positioning photoelectric sensor 32, the positioning push head cylinder 10, and the material frame push head cylinder 13 are respectively connected to the electrical control box 400.

[0031] Please see again Figure 4 The material frame output conveyor line 300 includes an output frame 301 that is set at an inclination. Several non-powered rollers 14 are arranged sequentially on the output frame 301 along the conveying direction. An output photoelectric sensor 33 is set at the end of the output frame 301 and is connected to the electrical control box 400.

[0032] Please see again Figure 5 and Figure 6 Each testing mechanism 500 includes a longitudinal servo module 15, a transverse servo module 16, a downward probe cylinder 17, a support rail 18, a downward probe detection probe 19, and an air circuit box 20. The longitudinal servo module 15 and the support rail 18 are longitudinally arranged on the left and right sides of the top of the testing bracket 501, respectively. The two ends of the transverse servo module 16 are connected to the longitudinal servo module 15 and the support rail 18, respectively. The downward probe cylinder 17 is mounted on the transverse servo module 16, and the downward probe detection probe 19 is connected to the downward probe cylinder. Connected to 17, the air circuit box 20 is installed on the detection bracket 501, and the air circuit box 20 supplies air to the downward probe cylinder 17; the downward probe cylinder 17 is used to drive the downward probe detection probe 19 to move up and down, the horizontal servo module 16 is used to drive the downward probe cylinder 17 to move left and right horizontally, thereby driving the downward probe detection probe 19 to move left and right horizontally, and the vertical servo module 15 drives the horizontal servo module 16 to move forward and backward vertically, thereby driving the downward probe cylinder 17 to move forward and backward vertically, thereby driving the downward probe detection probe 19 to move forward and backward vertically.

[0033] The longitudinal servo module 15, the transverse servo module 16, the downward probe cylinder 17, the downward probe detection probe 19, and the air circuit box 20 of each testing mechanism are respectively connected to the electrical control box 400.

[0034] The two testing mechanisms, each consisting of a main body 500, correspond to two testing stations, each positioned above one of the two positioning sections of the material frame positioning conveyor line 200. The two testing stations can operate on two different testing logics. If they perform the same chemical property testing function, the two stations execute the material frame allocation logic. If they perform different chemical property testing functions, the two stations execute the material frame sequence logic. The allocation logic has a higher testing efficiency than the sequence logic, but the allocation logic can only test one chemical property.

[0035] In this utility model, the automatic chemical property detection mechanism for materials is used such that, during operation, sampled products are placed into a material frame 600 according to a specific arrangement. The material frame is then placed on the material frame feeding conveyor line 100. After the feeding photoelectric sensor 31 detects the material frame 600, the feeding drive roller 1 drives the feeding driven roller 2 via a chain to move the material frame 600 to the position of the feeding frame pusher 4. Upon detection of the corresponding material frame 600 by the feeding photoelectric sensor 31, the feeding pusher cylinder 5 actuates, driving the feeding frame pusher 4 to push the material frame 600 onto the material frame positioning conveyor line 200. The moving roller 6 drives the positioning driven roller 7 to rotate via a chain, conveying the material frame 600 to the corresponding detection station of the two detection mechanism bodies 500. After the positioning photoelectric sensor 32 detects that the material frame 600 has reached the position of the positioning stop 8, the positioning stop cylinder 88 moves upward to block the material frame 600, thereby fixing the longitudinal position of the material frame 600 on the material frame positioning conveyor line. The positioning push head cylinder 10 moves to push the positioning push head 9 out, thereby fixing the lateral position of the material frame 600 on the material frame positioning conveyor line 200. After the lateral and longitudinal positions of the material frame are fixed, the longitudinal position... The servo module 15 and the horizontal servo module 16 move the downward probe cylinder 17 and the downward probe detection probe 19 to the designated position. The downward probe cylinder 17 extends, inserting the downward probe detection probe 19 into the product to be inspected. The product to be inspected must be arranged according to certain rules within the material frame 600. In actual application, an opening device is installed on the downward probe detection probe 19 to directly break the product packaging, thereby allowing the downward probe detection probe 19 to be inserted into the product. After the downward probe detection probe 19 acquires relevant parameters, the downward probe cylinder 17 retracts, pulling the downward probe detection probe 19 back. The vertical servo module 15 and the horizontal servo module 16 then move... The process involves moving the lowering cylinder 17 and the lowering detection probe 19 to the next designated position. After all products have been inspected, the positioning pusher cylinder 10 moves to retract the positioning pusher 9, the positioning stop cylinder 11 moves to lower the positioning stop 8, and the positioning drive roller 6 moves to drive the positioning driven roller 7 via the chain to convey the material frame 600 to the position of the material frame pusher 12. After the positioning photoelectric sensor 32 detects the material frame 600, the material frame pusher cylinder 13 moves to drive the material frame pusher 12 to push the material frame 600 to the output of the material frame output conveyor line 300, thus completing the inspection.

[0036] In summary, the automatic material chemical property detection mechanism of this invention provides more stable detection data compared to manually operated detection instruments. Due to the large number of products to be tested, human detection is prone to interference from factors such as visual fatigue or filling errors, which affect the accuracy of the data. The efficiency of manual detection is 1 pcs / min, while the detection efficiency of this invention is 15-20 pcs / min, which can significantly improve the detection efficiency.

[0037] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Any changes or modifications to the above embodiments within the scope of the essential spirit of the present utility model will fall within the scope of the claims of the present utility model.

Claims

1. An automatic material chemical property detecting mechanism, characterized by comprising: The application relates to a material frame feeding and positioning device, which comprises a material frame feeding conveying line, a material frame positioning conveying line, a material frame output conveying line, an electric control box and at least one set of detection mechanism main body. The material frame feeding conveying line is connected with the input end of the material frame positioning conveying line, and the material frame output conveying line is connected with the output end of the material frame positioning conveying line. The electric control box is arranged above the material frame feeding conveying line through an electric control box support. All the detection mechanism main bodies are arranged above the material frame positioning conveying line through detection supports, and all the detection mechanism main bodies are sequentially arranged along the conveying direction; each set of detection mechanism main body comprises a longitudinal servo module, a transverse servo module, a downward gas cylinder, a supporting guide rail, a downward detection probe and a gas path box; the longitudinal servo module and the supporting guide rail are longitudinally arranged on the left and right sides of the top end of the detection support in a one-to-one correspondence; the two ends of the transverse servo module are connected with the longitudinal servo module and the supporting guide rail respectively; the downward gas cylinder is arranged on the transverse servo module; the downward detection probe is connected with the downward gas cylinder; the gas path box is arranged on the detection support and supplies gas for the downward gas cylinder. The driving mechanisms of the material frame feeding conveying line, the material frame positioning conveying line and the material frame output conveying line are connected with the electric control box. The longitudinal servo module, the transverse servo module, the downward gas cylinder, the downward detection probe and the gas path box of each set of detection mechanism main body are connected with the electric control box.

2. The automatic material chemical property detection mechanism according to claim 1, wherein The material frame feeding conveying line comprises a feeding frame body, the top end of the feeding frame body is provided with a feeding driving roller and a plurality of feeding driven rollers connected with the feeding driving roller through chains, a plurality of feeding photoelectric sensors are sequentially arranged on the side edges of the feeding frame body along the conveying direction, and one end of the feeding frame body connected with the input end of the material frame positioning conveying line is provided with a feeding material frame push head; the feeding material frame push head is driven to move forward and backward by a feeding frame pushing cylinder and pushes the material frame to the input end of the material frame positioning conveying line.

3. The automatic material chemical property detection mechanism according to claim 2, wherein The feeding driving roller is driven to move by a driving mechanism and drives the feeding driven rollers to move through the chains; the driving mechanism of the feeding driving roller, the feeding photoelectric sensors and the feeding frame pushing cylinder are connected with the electric control box.

4. The automatic material chemical property detecting mechanism according to claim 3, wherein The material frame positioning conveying line comprises a material frame positioning frame body, the material frame positioning frame body is provided with a positioning driving roller and a plurality of positioning driven rollers connected with the positioning driving roller through chains, and a plurality of positioning blocking frames are sequentially arranged on the material frame positioning frame body along the conveying direction; each positioning blocking frame is driven to move up and down by a positioning blocking frame cylinder; All the positioning blocking frames divide the material frame positioning conveying line into a plurality of positioning intervals, each positioning interval is provided with a positioning photoelectric sensor, a positioning push head and a positioning push head cylinder driven to move, one end of the material frame positioning frame body connected with the material frame output conveying line is provided with a material frame push head; the material frame push head is driven to move left and right by a material frame push head cylinder and pushes the material frame to the material frame output conveying line.

5. The automatic material chemical property detecting mechanism according to claim 4, wherein The positioning driving roller is driven to move by a driving mechanism and drives the positioning driven rollers to move through the chains; the driving mechanism of the positioning driving roller, the positioning blocking frame cylinder, the positioning photoelectric sensor, the positioning push head cylinder and the material frame push head cylinder are connected with the electric control box.

6. The automatic material chemical property detection mechanism according to claim 5, wherein The material frame output conveying line comprises an output frame body arranged obliquely, a plurality of unpowered rollers are sequentially arranged on the output frame body along the conveying direction, and an output photoelectric sensor is arranged at the tail end of the output frame body, and the output photoelectric sensor is connected to the electric control box.

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