Batch efficient discharging device
Through optimized design of the loading mechanism, pushing mechanism, and hopper mechanism, combined with robotic arms and fiber optic detection, automated batch unloading of products has been achieved, solving the problem of low efficiency in existing unloading methods, improving unloading efficiency, and reducing manual operation.
Patent Information
- Application Number
- CN202423245235.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The existing material feeding method is inefficient, the products are scattered on the conveyor belt, and the amount of manual operation is large and time-consuming.
The system employs a loading mechanism, a pushing mechanism, and a hopper mechanism, combined with a handling robot and fiber optic detection, to achieve automated batch feeding. The robot grabs products onto a tray, and the pushing mechanism pushes the full tray into the hopper.
It improved material feeding efficiency, enabled automated batch loading and pushing of products, and reduced manual operation.
Smart Images

Figure CN223737089U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to production and manufacturing field, especially relate to a batch high -efficient unloading device. BACKGROUND
[0002] The product needs to be unloaded after processing, and the conventional unloading is mostly by artificial product after processing is grabbed to the conveying belt, and the product is conveyed to the designated position by the conveying belt, which is low in efficiency, and the product is placed scattered on the conveying belt.
[0003] In order to facilitate the processing of the latter, the product needs to be placed in the tray by artificial one by one, which is large in work load and consumes a lot of time, so that the existing unloading mode remains to be improved. UTILITY MODEL CONTENT
[0004] The utility model aims at overcoming the above-mentioned defects, and provides a batch high -efficient unloading device, which optimizes the structure of the unloading device, places the product in the tray on the loading mechanism by the carrying manipulator, pushes the tray full of products into the stock bin mechanism by the pushing mechanism after the tray is full, realizes batch unloading, and effectively improves the unloading efficiency of the product.
[0005] Technical scheme: in order to realize the above-mentioned purpose, the utility model provides a batch high -efficient unloading device, which comprises:
[0006] The loading mechanism is arranged on the workbench.
[0007] The stock bin mechanism for placing the tray is arranged on the workbench and is arranged on one side of the loading mechanism.
[0008] The pushing mechanism is arranged on the workbench and is arranged on the side of the loading mechanism away from the stock bin mechanism. The batch high -efficient unloading device optimizes the structure of the unloading device, places the product in the tray on the loading mechanism by the carrying manipulator, pushes the tray full of products into the stock bin mechanism by the pushing mechanism after the tray is full, realizes automatic unloading and tray loading, realizes batch unloading, and effectively improves the unloading efficiency of the product.
[0009] The loading mechanism comprises a loading frame body, a loading moving module and a tray placing tool, the loading frame body is arranged on the workbench, the loading moving module is arranged on the loading frame body, and the tray placing tool is slidably connected with the loading moving module through the sliding seat.
[0010] Furthermore, the pallet placement fixture includes a pallet placement base plate, which is slidably connected to the loading and moving module via a sliding seat. One side of the base plate is equipped with an optical fiber detection mechanism for detecting whether the pallet is in position. The optical fiber detection mechanism is used to detect whether the pallet is in position.
[0011] Furthermore, the silo mechanism includes a silo lifting mechanism and a receiving silo. The silo lifting mechanism includes a lifting drive screw, a set of guide columns, and a lifting drive motor. The lifting drive motor is mounted on the worktable, and its output end is connected to the lifting drive screw. The guide columns are located on the worktable and on both sides of the lifting drive screw. The receiving silo is connected to the lifting drive screw via a connector, and its two sides are connected to the guide columns via bushings. The silo lifting mechanism can adjust the height of the silo as needed to accommodate the stacking of multiple silos.
[0012] Preferably, the receiving bin includes a receiving rack and at least one receiving tray. The receiving rack is connected to the bin lifting mechanism, and the receiving rack is provided with at least one placement cavity. The receiving tray is placed on the receiving rack and cooperates with the material tray.
[0013] More preferably, the receiving tray is U-shaped, with guide sections on both sides of the tray at one end of the loading mechanism, and limiting plates on both sides of the tray's end. The guide sections facilitate the tray's smooth entry into the hopper when the pushing mechanism pushes it, while the limiting plates restrict the tray's entry into the hopper, preventing it from falling due to excessive pushing distance.
[0014] Furthermore, the pushing mechanism includes a pushing mounting frame and a pushing drive cylinder. The pushing mounting frame is mounted on the workbench, and the pushing drive cylinder is connected to the pushing mounting frame via a mounting base. The output end of the pushing drive cylinder is provided with a drive block.
[0015] In addition, a pulling mechanism is included, comprising a pulling lifting mechanism, a pulling traverse module, and a set of pulling components. The pulling lifting mechanism is mounted on the worktable, the pulling traverse module is positioned above the pulling lifting mechanism, and the pulling components are located at the end of the pulling traverse module near the loading mechanism. This pulling mechanism automatically pulls empty material trays from the hopper onto the pallet placement fixture, reducing the workload of operators.
[0016] This utility model also includes a set of lifting limit rods for limiting the descent height of the receiving hopper, the lifting limit rods being disposed on the worktable. The setting of the lifting limit rods can restrict the descent position of the hopper.
[0017] As can be seen from the above technical solution, this utility model has the following beneficial effects:
[0018] 1. The batch high-efficiency feeding device of this utility model optimizes the structure of the feeding device. The handling robot grabs the product and places it into the material tray on the loading mechanism. After the material tray is full, the pushing mechanism pushes the full material tray into the silo mechanism, so that the feeding and loading are automated, and batch feeding is achieved, which effectively improves the feeding efficiency of the product.
[0019] 2. The material silo lifting mechanism of this utility model can adjust the height of the silo as needed to meet the needs of stacking multiple silos.
[0020] 3. The guide section on the receiving tray described in this utility model facilitates the smooth entry of the tray into the hopper when the pushing mechanism pushes the tray. The limiting plate restricts the position of the tray entering the hopper and prevents it from falling due to excessive pushing distance. Attached Figure Description
[0021] Fig. 1 This is a schematic diagram of the structure of the batch high-efficiency feeding device described in this utility model;
[0022] Fig. 2 This is a structural schematic diagram of the batch high-efficiency feeding device of this utility model from another perspective;
[0023] Fig. 3 This is a rear view of the batch high-efficiency feeding device of this utility model. Detailed Implementation
[0024] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. Example
[0025] like Figs. 1 to 3 The batch high-efficiency feeding device shown includes: a loading mechanism 81, a hopper mechanism 82 for placing material trays, and a pushing mechanism 83. The loading mechanism 81 is located on a workbench, the hopper mechanism 82 is located on the workbench and is located on one side of the loading mechanism 81, and the pushing mechanism 83 is located on the workbench and is located on the side of the loading mechanism 81 away from the hopper mechanism 82.
[0026] like Fig. 1 The loading mechanism 81 shown includes a loading frame 811, a loading moving module 812, and a pallet placement fixture 813. The loading frame 811 is mounted on a workbench, the loading moving module 812 is mounted on the loading frame 811, and the pallet placement fixture 813 is slidably connected to the loading moving module 812 via a sliding seat.
[0027] like Fig. 2The pallet placement fixture 813 shown includes a pallet placement base plate 8131, which is slidably connected to the loading moving module 812 via a sliding seat. One side of the base plate is provided with an optical fiber detection mechanism 8132 for detecting whether the pallet is in place.
[0028] like Fig. 1 , Fig. 3 The hopper mechanism 82 shown includes a hopper lifting mechanism 821 and a receiving hopper 822. The hopper lifting mechanism 821 includes a lifting drive screw 8211, a set of guide columns 8212, and a lifting drive motor 8213. The lifting drive motor 8213 is mounted on the workbench, and its output end is connected to the lifting drive screw 8211. The guide columns 8212 are located on the workbench and on both sides of the lifting drive screw 8211. The receiving hopper 822 is connected to the lifting drive screw 8211 through a connector, and its two sides are connected to the guide columns 8212 through bushings.
[0029] like Figs. 1 to 3 The receiving bin 822 shown includes a receiving rack 8221 and at least one receiving tray 8222. The receiving rack 8221 is connected to the bin lifting mechanism 821, and the receiving rack 8221 is provided with at least one placement cavity. The receiving tray 8222 is disposed on the receiving rack 8221, and the receiving tray 8222 cooperates with the material tray.
[0030] As shown in the figure, the receiving tray 8222 is U-shaped. Guide sections 82221 are provided on both sides of the receiving tray 8222 at one end of the loading mechanism 81, and limiting plates 82222 are provided on both sides of the end of the receiving tray 8222.
[0031] like Fig. 1 , 2 The pusher mechanism 83 shown includes a pusher mounting frame 831 and a pusher drive cylinder 832. The pusher mounting frame 831 is mounted on the workbench, and the pusher drive cylinder 832 is connected to the pusher mounting frame 831 through a mounting base. The output end of the pusher drive cylinder 832 is provided with a drive block.
[0032] like Fig. 1 , 2 The diagram also includes a pulling mechanism 84, which comprises a pulling lifting mechanism 841, a pulling traversing module 842, and a set of pulling components 843. The pulling lifting mechanism 841 is mounted on the worktable, the pulling traversing module 842 is positioned above the pulling lifting mechanism 841, and the pulling components 843 are located at the end of the pulling traversing module 842 near the loading mechanism 81. This design preferably employs a structure of a drive cylinder and a pull rod. It is conceivable that the pulling components 843 can be adjusted according to actual needs to meet the requirements for moving the material tray.
[0033] like Fig. 3 The diagram also includes a set of lifting limit rods 85 for limiting the descent height of the receiving bin 822, the lifting limit rods 85 being mounted on the worktable.
[0034] The working principle of the batch high-efficiency feeding device described in this embodiment is as follows: The pulling mechanism 84 pulls the empty material tray from the silo to the tray placement fixture 813 of the loading mechanism 81. After the fiber optic detection mechanism 8132 detects that the material tray is in place, the loading moving module 812 drives the tray placement fixture 813 to move the empty material tray to the loading position.
[0035] A robotic arm (not shown in the figure) grips the processed product and places it into the placement slot of the material tray;
[0036] When the material tray is full or the product processing is finished, the pushing mechanism 83 will push the material tray containing the product onto the receiving tray 8222 of the receiving bin 822.
[0037] During operation, the material receiving bin 822 can be lifted and lowered by the material receiving mechanism 821, so that the height of the empty material receiving pallet 8222 matches that of the material tray on the pallet placement fixture 813 on the loading moving module 812.
[0038] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.
Claims
1. A batch high-efficiency feeding device, characterized in that: The utility model relates to a kind of automatic feeding device, including: Loading mechanism (81), the loading mechanism (81) is located on workbench; Material bin mechanism (82) for placing tray, the material bin mechanism (82) is located on workbench, and is located on one side of loading mechanism (81); Pushing mechanism (83), the pushing mechanism (83) is located on workbench, and is located on one side of loading mechanism (81) away from material bin mechanism (82).
2. The batch high-efficiency blanking device according to claim 1, characterized in that: The loading mechanism (81) includes loading rack body (811), loading movement module (812) and tray placement tooling (813), the loading rack body (811) is located on workbench, the loading movement module (812) is located on loading rack body (811), and the tray placement tooling (813) is slidably connected with loading movement module (812) by sliding seat.
3. The batch high-efficiency blanking device according to claim 2, characterized in that: The tray placement tooling (813) includes tray placement bottom plate (8131), and the tray placement bottom plate (8131) is slidably connected with loading movement module (812) by sliding seat, and one side is equipped with fiber detection mechanism (8132) for detecting whether tray is in place.
4. The batch high-efficiency blanking device according to claim 1, characterized in that: The material bin mechanism (82) includes material bin lifting mechanism (821) and material bin (822), the material bin lifting mechanism (821) includes lifting drive lead screw (8211), a group of guide posts (8212) and lifting drive motor (8213), the lifting drive motor (8213) is installed on workbench, and output end is connected with lifting drive lead screw (8211), the guide post (8212) is located on workbench, and is located on both sides of lifting drive lead screw (8211), the material bin (822) is connected with lifting drive lead screw (8211) by connecting piece, and both sides are connected with guide post (8212) by shaft sleeve.
5. The batch high-efficiency blanking device according to claim 4, characterized in that: The material bin (822) includes material bin rack (8221) and at least one material bin tray (8222), the material bin rack (8221) is connected with material bin lifting mechanism (821), and at least one placing cavity is equipped on the material bin rack (8221), the material bin tray (8222) is located on material bin rack (8221), and the material bin tray (8222) is matched with tray.
6. The batch high-efficiency blanking device according to claim 5, characterized in that: The material bin tray (8222) is U-shaped, and the leading section (82221) is equipped at the both side plate end of one end of loading mechanism (81), and the limiting plate (82222) is oppositely equipped at both sides of the end of material bin tray (8222).
7. The batch high-efficiency blanking device according to claim 1, characterized in that: The pushing mechanism (83) includes pushing mounting rack (831) and pushing drive cylinder (832), the pushing mounting rack (831) is located on workbench, the pushing drive cylinder (832) is connected with pushing mounting rack (831) by mounting seat, and the output end of the pushing drive cylinder (832) is equipped with driving block.
8. The batch high-efficiency blanking device according to claim 1, characterized in that: It also comprises a pulling mechanism (84), which comprises a pulling lifting mechanism (841), a pulling horizontal movement module (842) and a set of pulling assemblies (843), the pulling lifting mechanism (841) is arranged on the workbench, the pulling horizontal movement module (842) is arranged above the pulling lifting mechanism (841), and the pulling assembly (843) is arranged at one end of the pulling horizontal movement module (842) close to the loading mechanism (81).
9. The batch high-efficiency blanking device according to claim 1, characterized in that: It also comprises a set of lifting limiting rods (85) for limiting the descending height of the material receiving bin (822), and the lifting limiting rod (85) is arranged on the workbench.