Gasket mistake proofing tool
By designing a pad error-proof fixture, mechanical components are used to ensure that only one pad is picked up at a time, solving the problem of operators accidentally picking up two pads, improving production efficiency and product quality, and realizing continuous conveying and convenient use of pads.
Patent Information
- Application Number
- CN202520147551.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-22
AI Technical Summary
In automotive manufacturing, operators often pick up two gaskets at the same time, leading to workpiece production failures and reduced production efficiency. Existing technologies are unable to effectively prevent such operational errors.
A pad error-proofing fixture was designed, including an error-proofing component, a pushing component, a conveying component, and a moving component. It ensures that only one pad is picked up at a time through mechanization, and uses components such as racks, spiral gears, and electric motors to realize the pad conveying and error-proofing functions.
It effectively prevents operational errors, improves production efficiency and product quality, and enables continuous conveying and convenient use of gaskets.
Smart Images
Figure CN223737092U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mistake proofing equipment technical field, concretely is a gasket mistake proofing tool. BACKGROUND
[0002] In the automobile processing industry, gaskets are needed when producing air intake pipes of superchargers, but before the gaskets are used, they are mainly stacked in boxes, and when used, the operator directly takes them out by hand and places them on the workpiece, in actual production, because there is oil between the gaskets, the operator often takes out two gaskets at a time and places them on the workpiece at the same time, which easily causes the workpiece production to malfunction, not only damaging the workpiece, but also reducing production efficiency, if the operator uses both hands to confirm whether it is two gaskets each time, it will also cause the production efficiency to be reduced. UTILITY MODEL CONTENTS
[0003] The utility model aims at providing a gasket mistake proofing tool to solve the problem of the prior art.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a gasket mistake proofing tool, including a base, a mistake proofing assembly is arranged on the top surface of the base, a pushing assembly is arranged on one side of the mistake proofing assembly, the bottom surface of the pushing assembly is fixedly connected with the top surface of the base, a conveying assembly is arranged on the other side of the mistake proofing assembly, the conveying assembly is fixedly installed on the top surface of the base, a moving assembly is arranged behind one side of the conveying assembly, and the moving assembly is matched with the mistake proofing assembly.
[0005] The gasket mistake proofing tool, the mistake proofing assembly includes a fixed block, an L-shaped plate and a stopper, a moving groove is formed in one side of the fixed block, a placing groove is formed in the top surface of the fixed block, the placing groove is communicated with the inside of the moving groove, the L-shaped plate is slidably arranged in the moving groove at one end, the stopper is fixedly installed on the top surface of the L-shaped plate, the top surface of the stopper is in contact with the moving groove, the stopper can slide along the moving groove, and the L-shaped plate is fixedly connected with the pushing assembly.
[0006] The gasket mistake proofing tool, the pushing assembly includes a rack, an arc gear and a vertical plate, the vertical plate is fixedly installed on the top surface of the base, the arc gear is meshed with the rack, one end of the rack is fixedly connected with the L-shaped plate, a support plate is arranged below the rack, the support plate is fixedly connected with the vertical plate, guide sleeves are fixedly installed on the top surface of the support plate on both sides, the rack is slidably arranged in the guide sleeves, a swinging assembly is arranged above the arc gear, and the swinging assembly is connected with the vertical plate.
[0007] The gasket mistake proofing tool, the conveying assembly includes a conveying belt, vertical rods and a driving motor, pulleys are arranged at both ends of the conveying belt, the front and rear ends of the pulleys are rotatably connected with the vertical rods, the driving motor is fixedly installed above one of the vertical rods, the output shaft of the driving motor is fixedly connected with the corresponding pulley, and the lower ends of the vertical rods are fixedly installed on the top surface of the base.
[0008] The moving assembly comprises a horizontal plate, a connecting plate and a moving plate, one side of the horizontal plate is fixedly connected with a corresponding vertical rod, the top surface of the horizontal plate is fixedly installed with the connecting plate, the moving plate is fixedly connected with the connecting plate through an electric push rod, the moving plate is located above the conveying belt, and the moving plate is matched with the L-shaped plate.
[0009] The swinging assembly comprises an electric motor, a circular plate and a rectangular frame, the electric motor is fixedly connected with the upper portion of the front surface of the vertical plate, a circular rod is fixedly installed on the upper portion of the front surface of the circular plate, the circular rod is slidably arranged in the rectangular frame, the lower end of the rectangular frame is rotationally connected with the vertical plate through a rotating shaft, and the lower end of the rectangular frame is fixedly connected with the arc-shaped gear.
[0010] Compared with the prior art, the device can make the worker take only one gasket at a time, prevent operation errors, improve efficiency and product quality, and continuously operate during the working process, so that the gasket can be conveyed and the worker can use conveniently. BRIEF DESCRIPTION OF DRAWINGS
[0011] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0012] Figure 1 It is a schematic diagram of the overall structure of the present application.
[0013] Figure 2 It is a schematic diagram of A of the present application. Figure 1
[0014] Reference signs: 1 - base, 2 - mistake-proofing assembly, 21 - fixed block, 22 - L-shaped plate, 23 - stop block, 24 - moving groove, 25 - placing groove, 3 - pushing assembly, 31 - rack, 32 - arc-shaped gear, 33 - vertical plate, 34 - support plate, 35 - guide sleeve, 36 - swinging assembly, 361 - electric motor, 362 - circular plate, 363 - rectangular frame, 364 - circular rod, 365 - rotating shaft, 4 - conveying assembly, 41 - conveying belt, 42 - vertical rod, 43 - driving motor, 44 - pulley, 5 - moving assembly, 51 - horizontal plate, 52 - connecting plate, 53 - moving plate, 54 - electric push rod. DETAILED DESCRIPTION
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] like Figures 1 to 2 As shown in the figure, this embodiment specifically discloses a gasket anti-misalignment tooling, including a base 1. An anti-misalignment component 2 is provided on the top surface of the base 1. The anti-misalignment component 2 includes a fixing block 21, an L-shaped plate 22, and a stop block 23. A moving groove 24 is formed on one side of the fixing block 21, and a placement groove 25 is formed on the top surface of the fixing block 21. The placement groove 25 communicates with the interior of the moving groove 24. One end of the L-shaped plate 22 is slidably disposed within the moving groove 24. The stop block 23 is fixedly installed on the top surface of the L-shaped plate 22, and the top surface of the stop block 23 contacts the moving groove 24. The stop block 23 can slide along the moving groove 24. The L-shaped plate 22 and... The push assembly 3 is fixedly connected, and the pad is placed in the placement groove 25. The pad in the placement groove 25 will fall onto the L-shaped plate 22. The push assembly 3 pushes the L-shaped plate 22 to move the pad out in the moving groove 24. At the same time, the stop block 23 moves to the bottom of the placement groove 25 to prevent the pad in the placement groove 25 from sliding down. This ensures that there is only one pad on the L-shaped plate 22 each time the device is pushed out. When the operator uses it, he can directly remove the pad on the L-shaped plate 22 to prevent operational errors and improve production efficiency and product quality.
[0017] A push component 3 is provided on one side of the error prevention component 2. The bottom surface of the push component 3 is fixedly connected to the top surface of the base 1. The push component 3 includes a rack 31, an arc gear 32, and a vertical plate 33. The vertical plate 33 is fixedly installed on the top surface of the base 1. The arc gear 32 meshes with the rack 31. One end of the rack 31 is fixedly connected to the L-shaped plate 22. A support plate 34 is provided below the rack 31. The support plate 34 is fixedly connected to the vertical plate 33. Guide sleeves 35 are fixedly installed on both sides of the top surface of the support plate 34. The rack 31 is slidably disposed in the guide sleeves 35. A swing component 36 is provided above the arc gear 32. The swing component 36 is connected to the vertical plate 33. The swing component 36 can drive the arc gear 32 to swing. The swing of the arc gear 32 can drive the rack 31 to move along the guide sleeves 35. The rack 31 can push the L-shaped plate 22 to reciprocate, so that the device can work continuously.
[0018] The swing assembly 36 comprises a motor 361, a circular plate 362 and a rectangular frame 363, the motor 361 is fixedly connected to the upper front surface of the vertical plate 33, the upper front surface of the circular plate 362 is fixedly installed with a circular rod 364, the circular rod 364 is slidably arranged in the interior of the rectangular frame 363, the lower end of the rectangular frame 363 is rotatably connected with the vertical plate 33 through a rotating shaft 365, the lower end of the rectangular frame 363 is fixedly connected with the arc gear 32, the motor 361 works, the output shaft of the motor 361 drives the circular plate 362 to rotate, the circular plate 362 rotates and drives the circular rod 364 to move along the interior of the rectangular frame 363, so that the circular rod 364 can push the rectangular frame 363 to swing around the rotating shaft 365, and the rectangular frame 363 can drive the arc gear 32 to swing.
[0019] The other side of the error-proof assembly 2 is provided with a conveying assembly 4, which is fixedly installed on the top surface of the base 1, and the conveying assembly 4 comprises a conveying belt 41, a vertical rod 42 and a driving motor 43, both ends of the conveying belt 41 are provided with pulleys 44, the front and rear ends of the pulleys 44 are rotatably connected with the vertical rods 42, one of the vertical rods 42 is fixedly installed with the driving motor 43 at the upper side, the output shaft of the driving motor 43 is fixedly connected with the corresponding pulley 44, the lower end of the vertical rod 42 is fixedly installed on the top surface of the base 1, and the driving motor 43 works, the output shaft of the driving motor 43 drives the conveying belt 41 to work through the pulleys 44, the conveying belt 41 can convey the gaskets, and the workers can use it conveniently.
[0020] The rear side of one side of the conveying assembly 4 is provided with a moving assembly 5, which cooperates with the error-proof assembly 3, and the moving assembly 5 comprises a horizontal plate 51, a connecting plate 52 and a moving plate 53, one side of the horizontal plate 51 is fixedly connected with the corresponding vertical rod 42, the top surface of the horizontal plate 51 is fixedly installed with the connecting plate 52, the moving plate 53 is fixedly connected with the connecting plate 52 through an electric push rod 54, the moving plate 53 is located above the conveying belt 41, the moving plate 53 cooperates with the L-shaped plate 22, and the electric push rod 54 works, the telescopic end of the electric push rod 54 pushes the moving plate 53 to move, and the moving plate 53 can push the gaskets on the L-shaped plate 22 down, so that the gaskets fall on the conveying belt 41 and are conveyed.
[0021] Working principle:
[0022] The motor 361 works, the output shaft of the motor 361 drives the circular plate 362 to rotate, the circular plate 362 rotates while driving the circular rod 364 to move along the inside of the rectangular frame 363, so that the circular rod 364 can push the rectangular frame 363 to swing around the rotating shaft 365, the rectangular frame 363 can drive the arc gear 32 to swing, the arc gear 32 swings to drive the rack 31 to move along the guide sleeve 35, the rack 31 can push the L-shaped plate 22 to reciprocate, so that the device can work continuously, the gasket is placed in the placing groove 25, the gasket in the placing groove 25 will fall on the L-shaped plate 22, the pushing assembly 3 pushes the pipe L-shaped plate 22 to drive the gasket to move out of the moving groove 24, at the same time the stop block 23 moves to the lower side of the placing groove 25, which can prevent the gasket in the placing groove 25 from sliding downward, so that only one gasket on the L-shaped plate 22 is pushed out of the device each time, the worker uses directly, the gasket on the L-shaped plate 22 can be taken out, which can prevent the phenomenon of operation error, and can improve the efficiency and product quality, the electric push rod 54 works, the telescopic end of the electric push rod 54 pushes the moving plate 53 to move, the moving plate 53 can push the gasket on the L-shaped plate 22 down, so that the gasket falls on the conveyor belt 41 and is conveyed, at the same time the driving motor 43 works, the output shaft of the driving motor 43 can drive the conveyor belt 41 to work through the pulley 44, the conveyor belt 41 can realize the conveying of the gasket, which can facilitate the use of the workers.
[0023] It should be noted that the above embodiments are only for specific and clear description of the technical solutions and technical features of the present application. For those skilled in the art, the solutions or features belonging to the prior art or common knowledge are not described in detail in the above embodiments.
[0024] In addition, the technical solutions of the present application are not limited to the above embodiments, those skilled in the art should regard the specification as a whole, the technical solutions in each embodiment can also be combined appropriately, so as to form other implementation manners which can be understood by those skilled in the art.
Claims
1. A gasket mistake-proofing tool, characterized by: The application relates to an error-proofing device, which comprises a base (1), an error-proofing component (2) arranged on the top surface of the base (1), a pushing component (3) arranged on one side of the error-proofing component (2) and fixedly connected with the top surface of the base (1), a conveying component (4) arranged on the other side of the error-proofing component (2) and fixedly installed on the top surface of the base (1), and a moving component (5) arranged on the rear side of one side of the conveying component (4) and matched with the error-proofing component (2).
2. The gasket mistake proofing tool of claim 1, wherein: The error-proofing component (2) comprises a fixed block (21), an L-shaped plate (22) and a stop block (23), one side of the fixed block (21) is provided with a moving groove (24), the top surface of the fixed block (21) is provided with a placing groove (25) which is communicated with the inside of the moving groove (24), one end of the L-shaped plate (22) is slidably arranged in the moving groove (24), the top surface of the L-shaped plate (22) is fixedly installed with the stop block (23), the top surface of the stop block (23) is in contact with the moving groove (24), the stop block (23) can slide along the moving groove (24), and the L-shaped plate (22) is fixedly connected with the pushing component (3).
3. The gasket mistake proofing tool of claim 1, wherein: The pushing component (3) comprises a rack (31), an arc-shaped gear (32) and a vertical plate (33), the vertical plate (33) is fixedly installed on the top surface of the base (1), the arc-shaped gear (32) is engaged with the rack (31), one end of the rack (31) is fixedly connected with the L-shaped plate (22), a supporting plate (34) is arranged below the rack (31) and fixedly connected with the vertical plate (33), guide sleeves (35) are fixedly installed on the top surface of the supporting plate (34) on both sides, the rack (31) is slidably arranged in the guide sleeves (35), and an oscillating component (36) is arranged above the arc-shaped gear (32) and connected with the vertical plate (33).
4. The gasket mistake proofing tool of claim 1, wherein: The conveying component (4) comprises a conveying belt (41), vertical rods (42) and a driving motor (43), both ends of the conveying belt (41) are provided with pulleys (44), the front and rear ends of the pulleys (44) are rotatably connected with the vertical rods (42), the driving motor (43) is fixedly installed above one of the vertical rods (42), the output shaft of the driving motor (43) is fixedly connected with the corresponding pulley (44), and the lower ends of the vertical rods (42) are fixedly installed on the top surface of the base (1).
5. The gasket mistake proofing tool of claim 1, wherein: The moving component (5) comprises a horizontal plate (51), a connecting plate (52) and a moving plate (53), one side of the horizontal plate (51) is fixedly connected with the corresponding vertical rod (42), the top surface of the horizontal plate (51) is fixedly installed with the connecting plate (52), the moving plate (53) is fixedly connected with the connecting plate (52) through an electric push rod (54), the moving plate (53) is arranged above the conveying belt (41), and the moving plate (53) is matched with the L-shaped plate (22).
6. The gasket mistake proofing tool of claim 3, wherein: The swing assembly (36) includes an electric motor (361), a circular plate (362) and a rectangular frame (363), the electric motor (361) is fixedly connected with the upper of the front surface of the vertical plate (33), the upper of the front surface of the circular plate (362) is fixedly installed a circular rod (364), the circular rod (364) is slidably arranged in the interior of the rectangular frame (363), the lower end of the rectangular frame (363) is rotatably connected with the vertical plate (33) through a rotating shaft (365), and the lower end of the rectangular frame (363) is fixedly connected with the arc gear (32).