Intelligent waste retreatment device
By using an intelligent waste reprocessing device, vacuum distillation and condensation technologies are employed to treat developing waste liquid, solving the problems of low automation and high manpower input in existing devices, and achieving efficient and low-cost waste liquid treatment and water purification effects.
Patent Information
- Application Number
- CN202422960425.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing waste recycling equipment has a low degree of automation, is large in size, requires a lot of manpower, and therefore has high costs.
The intelligent waste reprocessing device includes a breathable mesh, sliding wheels, alarm lights, a coarse filter box, connecting water pipes, a water pump, a vacuum distillation chamber, heating elements, heat insulation plates, control components, vacuum components, sewage discharge components, and condensation components. It achieves automated processing of developing waste liquid through vacuum distillation and condensation.
It achieves efficient and automated treatment of developer waste liquid, reduces labor input, reduces costs, and the purified water meets drinking water standards.
Smart Images

Figure CN223737848U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wastewater treatment equipment technology, and in particular to an intelligent waste reprocessing device. Background Technology
[0002] CTP plate making is an important part of the printing industry. During the plate making process, the PS plate containing graphic information can only be mounted on the printing press for printing production after being soaked in developing solution, exposed and rinsed.
[0003] With the continuous development and expansion of the printing industry, the amount of waste developer generated by printing companies is also enormous. A small or medium-sized printing company can generate several tons of waste developer every year. Developer is a strongly alkaline solution, blue-black in color, and has very strong corrosive properties. It is classified as "hazardous waste" and is absolutely prohibited from being discharged into sewage pipes. It needs to be treated by waste recycling equipment to process the waste developer.
[0004] However, existing waste recycling facilities have low levels of automation, are large in size, and require a large amount of manpower, resulting in high costs. Utility Model Content
[0005] The purpose of this utility model is to provide an intelligent waste recycling device, which aims to solve the technical problems of existing waste recycling devices, such as low automation, large device size, and high cost due to the need for a large amount of manpower.
[0006] To achieve the above objectives, this utility model employs an intelligent waste reprocessing device, comprising a body, a breathable mesh, multiple sliding wheels, an alarm light, a coarse filter box, a connecting water pipe, a water pump, a vacuum distillation chamber, a heating element, a heat insulation plate, a control assembly, a vacuum assembly, a sewage discharge assembly, and a condensation assembly. The breathable mesh is located on one side of the body, the multiple sliding wheels are located on the bottom surface of the body, the alarm light is located on the upper surface of the body, the control assembly is located on the outside of the body, the coarse filter box is located inside the body and has a water inlet, one end of the connecting water pipe is fixedly connected to the coarse filter box, and the other end of the connecting water pipe is fixedly connected to the vacuum distillation chamber, the water pump is located in the middle of the connecting water pipe, the heat insulation plate is located inside the vacuum distillation chamber, the heating element is located on the inner side of the heat insulation plate, the sewage discharge assembly is located at the lower end of the body, the condensation assembly is located at the upper end of the body, and the vacuum assembly is located on the outside of the body.
[0007] The vacuum assembly includes a vacuum pipe and a vacuum pump. One end of the vacuum pipe is fixedly connected to the vacuum pump, and the other end of the vacuum pipe is fixedly connected to the vacuum distillation chamber.
[0008] The sewage discharge assembly includes a sewage discharge channel, a solenoid valve, a sewage collection bin, and a sewage discharge pipe. One end of the sewage discharge pipe is fixedly connected to the vacuum distillation chamber, and the other end of the sewage discharge pipe is fixedly connected to the sewage collection bin. The solenoid valve is located in the middle of the sewage discharge pipe, and the sewage discharge pipe is located on one side of the sewage collection bin.
[0009] The condensation assembly includes a collection pipe, a condensation chamber, a condenser tube, a condenser tank, and a purification component. One end of the collection pipe is fixedly connected to the vacuum distillation chamber, and the other end of the collection pipe is fixedly connected to the condensation chamber. One end of the condenser tube is fixedly connected to the condensation chamber, and the other end of the condenser tube is fixedly connected to the condenser tank. The purification component is located below the condenser tank.
[0010] The purification component includes two water supply pipes, a magnetic purification chamber, and a collection component. One end of each of the two water supply pipes is fixedly connected to the condenser tank, and the other end of each of the two water supply pipes is fixedly connected to the magnetic purification chamber.
[0011] The collection component includes a water collection pipe and a water collection tank. One end of the water collection pipe is fixedly connected to the magnetic purification cavity, and the other end of the water collection pipe is fixedly connected to the water collection tank. The water collection tank has two drain outlets.
[0012] The control component includes an operation panel and multiple operation buttons, both of which are located on the outside of the machine body.
[0013] This invention discloses an intelligent waste recycling device. In practical use, developing waste liquid is added to the coarse filter box through the inlet. After passing through the microfiltration layer in the coarse filter box, some obvious impurities are discharged. Then, the water pump is started, allowing the developing waste liquid to be transported from the connecting water pipe to the interior of the vacuum distillation chamber. The vacuum component reduces the internal pressure of the vacuum distillation chamber, lowering the boiling point of the developing waste liquid. Then, the developing waste liquid is heated and distilled by the heating element. During the distillation process, water molecules are evaporated and cooled and liquefied by the condensation component, while impurities and pollutants are retained inside the vacuum distillation chamber and discharged to the sewage discharge component for standardized treatment. This method effectively solves the problems of existing waste recycling devices, such as low automation, large device size, and high cost due to the need for a large amount of manpower. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of this utility model.
[0016] Figure 2 This is a partial structural schematic diagram of the present invention.
[0017] 101-Main body, 102-Ventilation mesh, 103-Sliding casters, 104-Alarm light, 105-Coarse filter box, 106-Water inlet, 107-Connecting water pipe, 108-Water pump, 109-Vacuum distillation chamber, 110-Heating element, 111-Heat insulation plate, 112-Vacuum pipe, 113-Vacuum pump, 114-Drainage channel, 115-Solenoid valve, 116-Drainage collection bin, 117-Drainage pipe, 118-Collection pipe, 119-Condensation chamber, 120-Condensation pipe, 121-Condensation tank, 122-Water supply pipe, 123-Magnetic purification chamber, 124-Water collection pipe, 125-Water collection tank, 126-Drain outlet, 127-Operation panel, 128-Operation button. Detailed Implementation
[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0019] Please see Figure 1 and Figure 2 ,in Figure 1 This is a structural schematic diagram of the present invention. Figure 2 This is a partial structural schematic diagram of the present invention.
[0020] This utility model provides an intelligent waste reprocessing device, including a body 101, a breathable mesh 102, multiple sliding wheels 103, an alarm light 104, a coarse filter box 105, a connecting water pipe 107, a water pump 108, a vacuum distillation chamber 109, a heating element 110, a heat insulation plate 111, a control component, a vacuum component, a sewage discharge component, and a condensation component. The breathable mesh 102 is disposed on one side of the body 101, the multiple sliding wheels 103 are disposed on the bottom surface of the body 101, the alarm light 104 is disposed on the upper surface of the body 101, the control component is disposed on the outside of the body 101, and the coarse filter box 105 is disposed on... Inside the body 101, the coarse filter box 105 is provided with a water inlet 106. One end of the connecting water pipe 107 is fixedly connected to the coarse filter box 105, and the other end of the connecting water pipe 107 is fixedly connected to the vacuum distillation chamber 109. The water pump 108 is located in the middle of the connecting water pipe 107. The heat insulation plate 111 is located inside the vacuum distillation chamber 109. The heating element 110 is located inside the heat insulation plate 111. The sewage discharge assembly is located at the lower end of the body 101. The condensation assembly is located at the upper end of the body 101. The vacuum assembly is located on the outer side of the body 101.
[0021] In this embodiment, the developing waste liquid is added to the coarse filter box 105 through the inlet 106. After passing through the microfiltration layer in the coarse filter box 105, some obvious impurities are discharged. Then, the water pump 108 is started, so that the developing waste liquid is transported from the connecting water pipe 107 to the interior of the vacuum distillation chamber 109. The vacuum component reduces the internal pressure of the vacuum distillation chamber 109, thereby lowering the boiling point of the developing waste liquid. Then, the developing waste liquid is heated and distilled by the heating element 110. During the distillation process, water molecules are evaporated to the condensation component for cooling and liquefaction, while impurities and pollutants are left inside the vacuum distillation chamber 109 and discharged to the sewage discharge component for standardized treatment.
[0022] Furthermore, the vacuum assembly includes a vacuum pipe 112 and a vacuum pump 113. One end of the vacuum pipe 112 is fixedly connected to the vacuum pump 113, and the other end of the vacuum pipe 112 is fixedly connected to the vacuum distillation chamber 109.
[0023] In this embodiment, the vacuum pump 113 is started, and then the space inside the vacuum distillation chamber 109 is drawn out through the vacuum pipe 112, thereby reducing the internal pressure of the vacuum distillation chamber 109.
[0024] Furthermore, the sewage discharge assembly includes a sewage discharge channel 114, a solenoid valve 115, a sewage collection chamber 116, and a sewage discharge pipe 117. One end of the sewage discharge pipe 117 is fixedly connected to the vacuum distillation chamber 109, and the other end of the sewage discharge pipe 117 is fixedly connected to the sewage collection chamber 116. The solenoid valve 115 is located in the middle of the sewage discharge pipe 117, and the sewage discharge pipe 117 is located on one side of the sewage collection chamber 116.
[0025] In this embodiment, the solenoid valve 115 is opened, so that impurities and contaminants in the vacuum distillation chamber 109 are discharged from the drain pipe 117 to the collection bin 116 for collection.
[0026] Furthermore, the condensation assembly includes a collection pipe 118, a condensation chamber 119, a condenser tube 120, a condenser tank 121, and a purification component. One end of the collection pipe 118 is fixedly connected to the vacuum distillation chamber 109, and the other end of the collection pipe 118 is fixedly connected to the condensation chamber 119. One end of the condenser tube 120 is fixedly connected to the condensation chamber 119, and the other end of the condenser tube 120 is fixedly connected to the condenser tank 121. The purification component is disposed below the condenser tank 121.
[0027] In this embodiment, the evaporated water molecules enter the interior of the condensing chamber 119 through the collection pipe 118, where they liquefy and then flow into the interior of the condensing tank 121 through the condensing pipe 120, where they are further purified by the purification component.
[0028] Furthermore, the purification component includes two water supply pipes 122, a magnetic purification chamber 123, and a collection component. One end of each of the two water supply pipes 122 is fixedly connected to the condenser tank 121, and the other end of each of the two water supply pipes 122 is fixedly connected to the magnetic purification chamber 123.
[0029] In this embodiment, the purified water in the condenser tank 121 is transported to the interior of the magnetic purification chamber 123 through the water supply pipe 122, and then undergoes magnetic cutting and molecular transformation to achieve sterilization, making the purified water purer and meeting the drinking standard. Finally, it is discharged to the collection device for collection.
[0030] Furthermore, the collection component includes a water collection pipe 124 and a water collection tank 125. One end of the water collection pipe 124 is fixedly connected to the magnetic purification chamber 123, and the other end of the water collection pipe 124 is fixedly connected to the water collection tank 125. The water collection tank 125 has two drain outlets 126.
[0031] In this embodiment, purified water that meets drinking standards is transported through the water collection pipe 124 to the water collection tank 125 for collection.
[0032] Furthermore, the control component includes an operation panel 127 and a plurality of operation buttons 128, both of which are located on the outside of the body 101.
[0033] In this embodiment, the device can be started, paused, and stopped via the multiple operation buttons 128, and the basic parameters of the device can be set via the operation panel 127.
[0034] The beneficial effects of this invention are as follows: The developing waste liquid is added to the coarse filter box 105 through the inlet 106. After passing through the microfiltration layer in the coarse filter box 105, some obvious impurities are discharged. Then, the water pump 108 is started, allowing the developing waste liquid to be transported from the connecting water pipe 107 to the interior of the vacuum distillation chamber 109. By starting the vacuum pump 113, the space inside the vacuum distillation chamber 109 is drawn out through the vacuum pipe 112, thereby reducing the internal pressure of the vacuum distillation chamber 109 and lowering the boiling point of the developing waste liquid. Then, the developing waste liquid is heated and distilled by the heating element 110. The evaporated water molecules enter the interior of the condensation chamber 119 through the collection pipe 118, where they liquefy. The water then flows into the condenser tank 121 through the condenser pipe 120, and is then transported to the magnetic purification chamber 123 through the water supply pipe 122. After magnetic cutting and molecular transformation, it achieves sterilization, making the purified water purer and meeting drinking standards. Finally, it is transported to the water collection tank 125 through the water collection pipe 124 for collection. Impurities and pollutants are left inside the vacuum distillation chamber 109. Opening the solenoid valve 115 allows the impurities and pollutants in the vacuum distillation chamber 109 to be discharged from the drain pipe 117 to the sludge collection bin 116 for collection. This method can effectively solve the problems of existing waste reprocessing devices, such as low automation, large device size, and high cost due to the large amount of manpower required.
[0035] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.
Claims
1. An intelligent waste reprocessing device, characterized in that, including the body, the breathable net, a plurality of sliding wheels, alarm lights, coarse filter box, connecting water pipe, water pump, vacuum distillation cavity, heating element, heat insulation plate, control components, vacuum components, sewage components and condensing components, the breathable net is arranged on one side of the body, a plurality of the sliding wheels are arranged on the bottom surface of the body, the alarm lights are arranged on the upper surface of the body, the control components are arranged on the outside of the body, the coarse filter box is arranged in the inside of the body, the coarse filter box is provided with a water inlet, one end of the connecting water pipe is fixedly connected with the coarse filter box, the other end of the connecting water pipe is fixedly connected with the vacuum distillation cavity, the water pump is arranged in the middle of the connecting water pipe, the heat insulation plate is arranged in the inside of the vacuum distillation cavity, the heating element is arranged in the inside of the heat insulation plate, the sewage components are arranged at the lower end of the body, the condensing components are arranged at the upper end of the body, and the vacuum components are arranged on the outside of the body.
2. The intelligent waste reprocessing device according to claim 1, characterized in that, the vacuum components include a vacuum pipeline and a vacuum pump, one end of the vacuum pipeline is fixedly connected with the vacuum pump, and the other end of the vacuum pipeline is fixedly connected with the vacuum distillation cavity.
3. The intelligent waste reprocessing device according to claim 2, characterized in that, the sewage components include a sewage channel, a solenoid valve, a sewage collection bin and a sewage pipe, one end of the sewage pipe is fixedly connected with the vacuum distillation cavity, the other end of the sewage pipe is fixedly connected with the sewage collection bin, the solenoid valve is arranged in the middle of the sewage pipe, and the sewage pipe is arranged on one side of the sewage collection bin.
4. The intelligent waste reprocessing device according to claim 3, characterized in that, the condensing components include a collection pipeline, a condensing cavity, a condensing pipe, a condensing tank and a purification component, one end of the collection pipeline is fixedly connected with the vacuum distillation cavity, the other end of the collection pipeline is fixedly connected with the condensing cavity, one end of the condensing pipe is fixedly connected with the condensing cavity, the other end of the condensing pipe is fixedly connected with the condensing tank, and the purification component is arranged below the condensing tank.
5. The intelligent waste reprocessing device according to claim 4, characterized in that, the purification component includes two water conveying pipelines, a magnetic purification cavity and a collection component, one end of each of the two water conveying pipelines is fixedly connected with the condensing tank, and the other end of each of the two water conveying pipelines is fixedly connected with the magnetic purification cavity.
6. The intelligent waste reprocessing device according to claim 5, characterized in that, the collection component includes a water collection pipeline and a water collection tank, one end of the water collection pipeline is fixedly connected with the magnetic purification cavity, and the other end of the water collection pipeline is fixedly connected with the water collection tank, and the water collection tank has two water outlets.
7. The intelligent waste reprocessing device according to claim 6, characterized in that, The operating assembly comprises an operation panel and a plurality of operation buttons, and the operation panel and the plurality of operation buttons are arranged on the outside of the machine body.