Quartz boat automatic sintering device

Abstract

The utility model provides a quartz boat automatic sintering device, and relates to the technical field of quartz boat processing, the quartz boat automatic sintering device comprises a cabinet, side plate fixing sintering mechanisms are arranged on the two sides of the top of the cabinet, a groove rod fixing mechanism located between the two side plate fixing sintering mechanisms is further arranged on the top of the cabinet, and the groove rod fixing mechanism is used for fixing a groove rod; the side plate fixing and sintering mechanism is used for fixing the side plate and sintering the side plate and the groove rod; workbenches are arranged on the two sides of the machine cabinet, a plurality of clamping grooves are formed in the tops of the workbenches, mechanical arms are arranged on one sides of the two workbenches, one mechanical arm is connected with a pneumatic clamping jaw, and the other mechanical arm is connected with a suction cup. According to the automatic feeding device, the mechanical arm is arranged, the mechanical arm, the pneumatic clamping jaw and the suction cup are matched to achieve automatic feeding of the side plate and the groove rod, the side plate fixing and sintering mechanism can fix the groove rod, and the groove rod fixing mechanism can conduct fixing and sintering operation of the side plate.

Description

Technical Field

[0001] This utility model relates to the field of quartz boat processing technology, and more specifically, to an automatic sintering device for quartz boats. Background Technology

[0002] In the solar energy industry, quartz boats are a key piece of equipment widely used in the manufacturing process of solar cells. Traditional quartz boat production mainly relies on manual operation, including steps such as welding and assembling side plates and groove rods. However, this production method suffers from low production efficiency and difficulty in controlling precision. Specifically, during manual welding, factors such as operator skill level and fatigue often make it difficult to guarantee welding precision and consistency, resulting in inconsistent quartz boat quality. Furthermore, manual operation has relatively low production efficiency, making it difficult to meet the needs of large-scale production. Therefore, we propose an automatic quartz boat sintering device to improve upon this. Summary of the Invention

[0003] The purpose of this invention is to address the problems of high labor intensity, low efficiency, and poor quality in manual welding.

[0004] To achieve the above-mentioned objectives, this invention provides an automatic sintering device for quartz boats to improve the aforementioned problems.

[0005] The application is as follows:

[0006] An automatic sintering device for quartz boats includes a cabinet. Both sides of the top of the cabinet are provided with side plate fixing sintering mechanisms, and the top of the cabinet is also provided with a groove bar fixing mechanism located between the two side plate fixing sintering mechanisms. The groove bar fixing mechanism is used to fix the groove bar, and the side plate fixing sintering mechanism is used to fix the side plate and sinter the side plate and the groove bar.

[0007] Both sides of the cabinet are equipped with workbenches, and the top of each workbench has several slots. Each of the two workbenches is equipped with a robotic arm on one side, one of which is connected to a pneumatic gripper and the other is connected to a suction cup.

[0008] As a preferred technical solution of this application, the side plate fixing sintering mechanism includes a drive unit disposed on the top of the cabinet, the drive unit is connected to a first support plate, a graphite mold is installed on the side of the first support plate near the slot bar fixing mechanism, and a number of limiting plates are installed on the side of the graphite mold near the slot bar fixing mechanism by bolts.

[0009] As a preferred technical solution of this application, a vertical plate is installed on the top of the cabinet, a first cylinder is installed on one side of the vertical plate, the piston rod of the first cylinder is connected to a second cylinder, and the piston rod of the second cylinder is connected to a clamp.

[0010] As a preferred technical solution of this application, the second cylinder is located above the graphite mold, and the clamp, the limiting plate, and the graphite mold cooperate to fix the side plate.

[0011] As a preferred technical solution of this application, a second support plate is fixedly installed on both sides of the first support plate, and a support frame is installed on the side of the second support plate near the groove bar fixing mechanism. A second lead screw is installed in the support frame through a bearing, and a second motor is provided between one side of the support frame and the second lead screw.

[0012] As a preferred technical solution of this application, the outer surface of the second motor is threadedly connected to a first transmission block, a connecting plate is mounted on the first transmission block, and two welding guns are connected to the connecting plate.

[0013] As a preferred technical solution of this application, the drive unit includes two first support seats installed on the top of the cabinet, a first lead screw is provided between the two first support seats, one end of the first lead screw is connected to a first motor, a second transmission block is threadedly connected to the outer surface of the first lead screw, and the second transmission block is fixedly connected to the bottom of the first support plate.

[0014] As a preferred technical solution of this application, slides are installed on both sides of the bottom of the first support plate, and each of the two slides is connected to a guide rail, which is installed on the top of the cabinet.

[0015] As a preferred technical solution of this application, the slot bar fixing mechanism includes two first clamps installed on the top of the cabinet and two third cylinders. The two third cylinders are respectively located on both sides of the two first clamps, and the piston rods of the two third cylinders are connected to the second clamps.

[0016] As a preferred technical solution of this application, two third support plates are installed on the side of the second clamping seat near the first clamping seat, and multiple second clamping blocks are installed on each of the two third support plates. Two rows of first clamping blocks are installed on the side of the first clamping seat near the third support plates.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] In the scheme of this application:

[0019] To address the problems of high labor intensity, low efficiency, and poor quality in existing manual welding technologies, this application utilizes a robotic arm. The robotic arm, along with pneumatic grippers and suction cups, enables automatic feeding of side plates and slotted bars. A side plate fixing and sintering mechanism secures the slotted bars, while a slotted bar fixing mechanism performs both fixing and sintering operations on the side plates. The entire production process is automated, reducing manual intervention, thereby improving production efficiency, alleviating the labor intensity of operators, and increasing work efficiency. Attached Figure Description

[0020] Figure 1 A schematic diagram of the automatic sintering apparatus for quartz boats provided in this application;

[0021] Figure 2 A schematic diagram of the side plate fixing sintering mechanism of the automatic quartz boat sintering device provided in this application;

[0022] Figure 3 A schematic diagram of the groove bar fixing mechanism of the automatic sintering device for quartz boats provided in this application.

[0023] The image shows:

[0024] 1. Server rack;

[0025] 2. Side plate fixing sintering mechanism; 201. First support base; 202. First lead screw; 203. First motor; 204. First support plate; 205. Graphite mold; 206. Limiting plate; 207. Vertical plate; 208. First cylinder; 209. Second cylinder; 210. Fixture; 211. Support frame; 212. Second lead screw; 213. Second motor; 214. First transmission block; 215. Connecting plate; 216. Welding torch; 217. Second support plate; 218. Guide rail; 219. Slide block;

[0026] 3. Groove bar fixing mechanism; 301. First clamping seat; 302. First clamping block; 303. Third cylinder; 304. Second clamping seat; 305. Third support plate; 306. Second clamping block;

[0027] 4. Workbench; 401. Card slot;

[0028] 5. Robotic arm; 501. Pneumatic gripper; 502. Suction cup. Detailed Implementation

[0029] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0030] As described in the background section, traditional quartz boat production methods mainly rely on manual operation, including steps such as welding and assembling side plates and groove bars. However, this production method has problems such as low production efficiency and difficulty in controlling precision. Specifically, during manual welding, due to factors such as the skill level and fatigue of the operators, it is often difficult to ensure the precision and consistency of the welding, resulting in inconsistent quality of quartz boats. In addition, the production efficiency of manual operation is relatively low, making it difficult to meet the needs of large-scale production.

[0031] To solve this technical problem, this utility model provides an automatic sintering device for quartz boats, which is applied to the sintering and welding of side plates and groove bars.

[0032] For details, please refer to Figures 1-3 The quartz boat automatic sintering device specifically includes:

[0033] The cabinet 1 has side panel fixing sintering mechanisms 2 on both sides of the top of the cabinet 1, and the top of the cabinet 1 also has a slot bar fixing mechanism 3 located between the two side panel fixing sintering mechanisms 2. The slot bar fixing mechanism 3 is used to fix the slot bar, and the side panel fixing sintering mechanism 2 is used to fix the side panel and sinter the side panel and the slot bar.

[0034] Both sides of the cabinet 1 are equipped with workbenches 4. Several slots 401 are opened on the top of the workbenches 4. A robotic arm 5 is provided on one side of each workbench 4. One robotic arm 5 is connected to a pneumatic gripper 501, and the other robotic arm 5 is connected to a suction cup 502.

[0035] The automatic sintering device for quartz boats provided by this utility model, through the setting of a robotic arm 5, the robotic arm 5, pneumatic gripper 501 and suction cup 502, can realize the automatic feeding of side plates and slot bars. The side plate fixing sintering mechanism 2 can realize the fixing of slot bars, and the slot bar fixing mechanism 3 can perform the fixing and sintering operations of side plates. The entire production process realizes automated control, reduces manual intervention, thereby improving production efficiency, reducing the labor intensity of operators, and improving work efficiency.

[0036] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0037] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0038] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0039] Example 1, please refer to Figures 1-3 An automatic sintering device for quartz boats includes a cabinet 1. Both sides of the top of the cabinet 1 are provided with side plate fixing sintering mechanisms 2, and the top of the cabinet 1 is also provided with a groove bar fixing mechanism 3 located between the two side plate fixing sintering mechanisms 2. The groove bar fixing mechanism 3 is used to fix the groove bar, and the side plate fixing sintering mechanism 2 is used to fix the side plate and sinter the side plate and the groove bar.

[0040] Both sides of the cabinet 1 are equipped with workbenches 4, and the top of the workbenches 4 has several slots 401. Each of the two workbenches 4 is equipped with a robotic arm 5, one of which is connected to a pneumatic gripper 501 and the other is connected to a suction cup 502. The robotic arm 5, in cooperation with the pneumatic gripper 501 and suction cup 502, enables the automatic feeding of side plates and slot bars. The side plate fixing and sintering mechanism 2 can fix the slot bars, while the slot bar fixing mechanism 3 can perform the fixing and sintering operations of the side plates. The entire production process is automated, reducing manual intervention, thereby improving production efficiency, reducing the labor intensity of operators, and improving work efficiency.

[0041] Example 2 further optimizes the automatic sintering device for quartz boats provided in Example 1, specifically, as follows: Figure 1 and Figure 2 As shown, the side panel fixing sintering mechanism 2 includes a drive unit set at the top of the cabinet 1. The drive unit is connected to a first support plate 204. A graphite mold 205 is installed on the side of the first support plate 204 near the slot bar fixing mechanism 3. Several limiting plates 206 are bolted to the side of the graphite mold 205 near the slot bar fixing mechanism 3. The limiting plates 206 and the graphite mold 205 cooperate to support and limit the side panel.

[0042] Furthermore, such as Figure 2As shown, a vertical plate 207 is installed on the top of the cabinet 1. A first cylinder 208 is installed on one side of the vertical plate 207. The piston rod of the first cylinder 208 is connected to a second cylinder 209. The piston rod of the second cylinder 209 is connected to a clamp 210. The first cylinder 208 can drive the second cylinder 209 to rise and fall. The second cylinder 209 can control the clamp 210 to move horizontally. The side plate can be clamped on the graphite mold 205 through the clamp 210 to fix the side plate.

[0043] Furthermore, such as Figure 2 As shown, the second cylinder 209 is located above the graphite mold 205, and the clamp 210 cooperates with the limiting plate 206 and the graphite mold 205 to fix the side plate.

[0044] Furthermore, such as Figure 2 As shown, a second support plate 217 is fixedly installed on both sides of the first support plate 204. A support frame 211 is installed on the side of the second support plate 217 near the groove bar fixing mechanism 3. A second lead screw 212 is installed in the support frame 211 through a bearing. A second motor 213 is provided between one side of the support frame 211 and the second lead screw 212. The second motor 213 is used to drive the second lead screw 212 to rotate.

[0045] Furthermore, such as Figure 2 As shown, the outer surface of the second motor 213 is threadedly connected to the first transmission block 214. A connecting plate 215 is mounted on the first transmission block 214. Two welding guns 216 are connected to the connecting plate 215. During the rotation of the second lead screw 212, the first transmission block 214 can be driven to move. The first transmission block 214 can drive the connecting plate 215 to move horizontally. Each welding gun 216 has two gun heads.

[0046] Furthermore, such as Figure 2 As shown, the drive unit includes two first support bases 201 mounted on the top of the cabinet 1. A first lead screw 202 is disposed between the two first support bases 201. One end of the first lead screw 202 is connected to a first motor 203. A second transmission block is threadedly connected to the outer surface of the first lead screw 202, and the second transmission block is fixedly connected to the bottom of the first support plate 204. The first motor 203 drives the first lead screw 202 to rotate, so that the first support plate 204 can move closer to or away from the slot bar fixing mechanism 3, thereby allowing the side plate to move towards the slot bar.

[0047] Furthermore, slides 219 are installed on both sides of the bottom of the first support plate 204. Both slides 219 are connected to guide rails 218. The guide rails 218 are installed on the top of the cabinet 1. The slides 219 and guide rails 218 cooperate with each other to support and limit the graphite mold 205, thereby improving the stability of the graphite mold 205 movement.

[0048] Example 3 further optimizes the automatic sintering device for quartz boats provided in Example 1 or 2. Specifically, the slot bar fixing mechanism 3 includes two first clamps 301 installed on the top of the cabinet 1 and two third cylinders 303. The two third cylinders 303 are located on both sides of the two first clamps 301 respectively. The piston rods of the two third cylinders 303 are connected to second clamps 304. The second clamps 304 can drive the second clamps 304 to move towards or away from the first clamps 301.

[0049] Furthermore, such as Figure 3 As shown, two third support plates 305 are installed on the side of the second clamping seat 304 near the first clamping seat 301. Multiple second clamping blocks 306 are installed on each of the two third support plates 305. Two rows of first clamping blocks 302 are installed on the side of the first clamping seat 301 near the third support plate 305. The first clamping blocks 302 and the second clamping blocks 306 cooperate to clamp the grooved bar, thereby fixing the grooved bar.

[0050] The usage process of the automatic sintering device for quartz boats provided by this utility model is as follows:

[0051] The tops of the two worktables 4 are used to place the side plates and the slotted bar, respectively. The side plates are placed at the positions corresponding to the suction cups 502, while the slotted bar is placed in the slots 401. The robotic arm 5 uses the suction cups 502 to hold the side plates and place them on the graphite mold 205. The second cylinder 209 drives the clamp 210 to clamp the side plates. The robotic arm 5 uses the pneumatic grippers 501 to pick up the slotted bar. The slotted bar moves between the second clamping block 306 and the first clamping block 302. The third cylinder 303 pushes the second clamping seat 304 to move, so that the second clamping block 306 and the first clamping block 302 clamp the slotted bar. The first motor... 203 drives the first lead screw 202 to rotate, so that the first support plate 204 can move closer to the groove bar fixing mechanism 3, so that the side plate contacts the groove bar. The second motor 213 drives the second lead screw 212 to rotate, so that the first transmission block 214 and the connecting plate 215 drive the welding gun 216 to move closer to the part where the side plate contacts the groove bar. The welding gun 216 moves back and forth at the welding point of the side plate and the groove bar until it melts. The two side plates are squeezed together towards the middle under the drive of the side plate fixing sintering mechanism 2. Then the flame is turned off, the robotic arm 5 clamps the quartz boat, and the clamp 210 is released to remove the processed quartz boat.

[0052] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0053] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.

Claims

1. A quartz boat automatic sintering apparatus characterized by comprising: The utility model provides a kind of graphite mould fixing device, including cabinet (1), both sides of the top of the cabinet (1) are provided with side plate fixed sintering mechanism (2), and the top of the cabinet (1) is also provided with groove stick fixed mechanism (3) between two side plate fixed sintering mechanism (2), groove stick fixed mechanism (3) is used for the fixation of groove stick, and side plate fixed sintering mechanism (2) is used for the fixation of side plate and the sintering of side plate and groove stick; Both sides of the cabinet (1) are provided with workbench (4), the top of the workbench (4) is provided with a plurality of clamping grooves (401), one side of two workbenches (4) is provided with mechanical arm (5), one of mechanical arm (5) is connected with pneumatic gripper (501), and the other mechanical arm (5) is connected with suction cup (502).

2. The automatic sintering apparatus for a quartz boat according to claim 1, wherein The side plate fixed sintering mechanism (2) includes a driving portion provided on the top of the cabinet (1), the driving portion is connected with a first support plate (204), the first support plate (204) is installed with a graphite mold (205) on the side close to the groove stick fixed mechanism (3), and a plurality of limiting plates (206) are installed on the side of the graphite mold (205) close to the groove stick fixed mechanism (3) by bolts.

3. The automatic sintering apparatus for a quartz boat according to claim 2, wherein The top of the cabinet (1) is installed with a vertical plate (207), the vertical plate (207) is installed with a first air cylinder (208) on one side, the piston rod of the first air cylinder (208) is connected with a second air cylinder (209), and the piston rod of the second air cylinder (209) is connected with a clamp (210).

4. The automatic sintering apparatus for a quartz boat according to claim 3, wherein The second air cylinder (209) is located above the graphite mold (205), and the clamp (210) cooperates with the limiting plate (206) and the graphite mold (205) to fix the side plate.

5. The automatic sintering apparatus for a quartz boat according to claim 4, wherein Both sides of the first support plate (204) are fixedly installed with a second support plate (217), the second support plate (217) is installed with a support frame (211) on the side close to the groove stick fixed mechanism (3), a second lead screw (212) is installed in the support frame (211) through a bearing, and a second motor (213) is arranged between one side of the support frame (211) and the second lead screw (212).

6. The automatic sintering apparatus for a quartz boat according to claim 5, wherein The outer surface of the second motor (213) is threadedly connected with a first transmission block (214), a connecting plate (215) is installed on the first transmission block (214), and two welding guns (216) are connected to the connecting plate (215).

7. The automatic sintering apparatus for a quartz boat according to claim 6, wherein The driving portion includes two first support seats (201) installed on the top of the cabinet (1), a first lead screw (202) is arranged between the two first support seats (201), one end of the first lead screw (202) is connected with a first motor (203), the outer surface of the first lead screw (202) is threadedly connected with a second transmission block, and the second transmission block is fixedly connected with the bottom of the first support plate (204).

8. The automatic sintering device for quartz boat according to claim 7, wherein Both sides of the bottom of the first support plate (204) are installed with sliding seats (219), both sliding seats (219) are connected with guide rails (218), and the guide rails (218) are installed on the top of the cabinet (1).

9. The automatic sintering apparatus for a quartz boat according to claim 1, wherein The groove stick fixing mechanism (3) comprises two first clamping seats (301) installed on the top of the cabinet (1) and two third air cylinders (303), the two third air cylinders (303) are located on the two sides of the two first clamping seats (301) respectively, and the piston rods of the two third air cylinders (303) are connected with second clamping seats (304).

10. The automatic sintering apparatus for a quartz boat according to claim 9, wherein Two third supporting plates (305) are installed on one side of the second clamping seat (304) close to the first clamping seat (301), a plurality of second clamping blocks (306) are installed on the two third supporting plates (305), and two rows of first clamping blocks (302) are installed on one side of the first clamping seat (301) close to the third supporting plate (305).

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