Electric drive gasket retest automatic device

By combining probe-based indirect measurement with a clip-type feeding mechanism, the automation of gasket selection and retesting is solved, improving measurement accuracy and equipment stability while reducing costs.

CN223741549UActive Publication Date: 2025-12-30SHANGHAI AUTOBOX AUTO ENG CO LTD
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Patent Information

Application Number
CN202423077830.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-12-30
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In existing technologies, the selection and retesting of gaskets cannot be automated, resulting in inaccurate measurement accuracy, which leads to rework later and high equipment costs.

Method used

The measurement accuracy is improved by using an indirect probe measurement method. The material is picked up using a clip-type feeding mechanism and a cylinder + positioning pin. The linear module provides precise positioning, and the sliding is achieved by switching between small and large value standard parts. In addition, indicator lights and counterweights are used to ensure the accuracy and stability of material picking and conveying.

Benefits of technology

This achieved the goal of meeting the gasket thickness standard on the first attempt, avoiding rework, reducing equipment costs, and improving automation and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electric drive gasket retest automatic device which comprises a gasket, a frame, a gasket placing frame unit, a gasket taking, feeding and conveying unit, a gasket retest unit, a standard part unit, an NG material frame, a support and a horizontal adjusting mechanism. The frame is leveled through the horizontal adjusting mechanism and is fixed on the ground, the support is arranged above the frame and is fixed, and the gasket placing frame unit is arranged above the support. The utility model has the beneficial effects that a probe is adopted for indirect measurement, so that the measurement precision is improved, the thickness of a selected gasket can reach the standard at one time, and the production efficiency is improved. Later reworking is avoided; a clip type feeding mechanism is adopted, accurate positioning and material taking are conducted through a linear module, the mode of air cylinders and positioning pins is adopted, the using number of the air cylinders is greatly reduced, and therefore the cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of gasket retesting technology, and in particular to an electrically driven automatic gasket retesting device. Background Technology

[0002] The automotive industry is one of the most important application areas for rubber gaskets. Rubber gaskets are used in the manufacture of key components such as car tires, shock absorbers, and seals, which can significantly improve vehicle comfort and safety.

[0003] There are currently three main types of similar inventions on the market:

[0004] Application 1: An automatic gasket selection device (CN214732525U)

[0005] This application relates to an automatic gasket selection device, specifically in the field of automotive parts technology. The device includes a body with at least one set of gasket storage mechanisms. Each storage mechanism includes a support column and several storage racks mounted on the support column for accommodating gaskets of different sizes. The body also includes a pushing mechanism for ejecting gaskets of the required size from their corresponding storage racks. This application, by using storage racks and a pushing mechanism to eject gaskets of the required size from the racks in multiple storage mechanisms, automatically removes the gaskets from the body, thus providing the advantage of easy removal of gaskets of the appropriate size.

[0006] Application 2: Sheet Selection Device (CN209939823U) This application relates to the field of automatic sheet selection technology and discloses a sheet selection device. The sheet selection device includes: a substrate, the substrate being provided with a pushing path having a discharge position; a pushing unit; a plurality of feeding units, the plurality of feeding units being arranged at intervals along the pushing path on the substrate; a control unit; the control unit is capable of receiving an instruction to select a sheet of a required specification, and controlling the feeding unit corresponding to the required specification sheet among the plurality of feeding units to supply the required specification sheet to the pushing path according to the instruction, the pushing unit being capable of pushing the required specification sheet along the pushing path to the discharge position. In this way, the required specification sheet can be automatically, efficiently and accurately selected, reducing production costs and the sheet selection error rate compared to manual sheet selection.

[0007] Application 3: An intelligent material rack device for automatic pad selection and retesting (CN111071767A) This invention discloses an intelligent material rack device for automatic pad selection and retesting, including a base frame assembly. The material rack device further includes a servo assembly, a tray assembly, a retesting and alignment assembly, and several hopper assemblies. The servo assembly, the retesting and alignment assembly, and the hopper assemblies are all mounted on the base frame assembly, and the tray assembly is mounted on the servo assembly. The pad selection and retesting process of this invention is completed automatically, effectively improving the automation level of the entire production line. At the same time, the pad selection and retesting process of this invention does not require direct human intervention, effectively preventing the problem of pad selection and retesting errors caused by manual pad selection errors.

[0008] The main drawbacks of the existing technology are as follows: the selection of gaskets adopts an up-and-down lifting method, the retesting of gaskets cannot be automated and manual intervention is still required, and each feeding unit is equipped with a pushing unit, which increases the cost of the equipment; the retesting of gaskets only uses a single probe for measurement, resulting in inaccurate measurement accuracy and causing rework of the electric drive after assembly.

[0009] Therefore, improving measurement accuracy to ensure that the selected gasket thickness meets the standard on the first attempt and avoids rework later has become an urgent problem to be solved. Utility Model Content

[0010] To overcome the aforementioned problems in the prior art, this utility model provides an automatic device for retesting electrically driven gaskets.

[0011] This utility model discloses an electric-driven automatic gasket retesting device, including a gasket, a frame, a gasket feeding frame unit, a gasket picking and feeding conveying unit, a gasket retesting unit, a standard parts unit, an NG (Not Found) material frame, a support, and a leveling mechanism. The leveling mechanism is fixed to the ground. The frame is leveled and fixed to the ground by the leveling mechanism. The support is placed above the frame and fixed. The gasket feeding frame unit is installed above the support. The gasket is placed into the gasket feeding frame unit. The gasket picking and feeding conveying unit is placed above the frame and fixed. After selecting a gasket, the gasket picking and feeding conveying unit conveys it to the gasket retesting unit. The gasket retesting unit is placed above the frame and fixed. The NG material frame is placed above the frame. The standard parts unit is placed above the frame and fixed.

[0012] Based on this, the gasket feeding frame unit includes a feeding sleeve, a gasket block, a sensor bracket 1, a sensor 1, a sensor 2, a connecting plate 1, a slider 1, a slider 2, a slide rail, an indicator light mounting bracket, a nameplate bracket, a nameplate, an indicator light, a gasket feeding plate, a counterweight block, and a plunger.

[0013] Based on this, the gasket feeding plate is placed in the slot of the slide rail, and the gasket feeding plate drives a gasket to move into the large hole of the second slider. The second slider is placed above the support, the first slider is placed above the second slider and fixed, the slide rail is fitted into the groove of the first slider, the first connecting plate is placed above the second slider and fixed, the plunger is locked onto the first connecting plate, the pad is placed on the discharge sleeve, the discharge sleeve is placed above the first slider and fixed, the first sensor bracket is installed above the first connecting plate, the first sensor and the second sensor are fixed in the mounting hole of the first sensor bracket, the nameplate bracket is installed on the front of the first slider, the nameplate is placed on top of the nameplate bracket, the indicator light mounting bracket is installed on the front of the first slider, the indicator light is placed in the hole of the indicator light mounting bracket, the counterweight is placed in the discharge sleeve filled with gaskets, and the plunger is installed on the first connecting plate.

[0014] Based on this, the gasket feeding and conveying unit includes a linear module, a motor mounting base, a servo motor, a cable chain, a mounting base, a cylinder, a cylinder mounting base, a floating joint, a positioning pin, a connecting block, a floating joint, a cylinder connecting base, a cylinder, a connecting block, a buffer limit block, a slide cylinder, a pusher block, a gasket placement platform, a mounting block, a bushing, a sensor, a slide cylinder mounting base, a slide cylinder, a slide cylinder, a guide rail, a slider, a connecting block, a cable chain bracket, a buffer limit block, a cable chain bracket, and a connecting plate.

[0015] Based on this, the linear module is installed on top of the frame. The linear module is connected to the servo motor via a motor mounting bracket. A mounting base is placed and fixed on top of the linear module. A slider three is placed and fixed on one side of the mounting base. The guide rail is inserted into the slider three. A mounting block is installed on one side of the guide rail. A connecting block three is installed on the guide rail. A buffer limit block two is installed on the connecting block three. A connecting block two is installed on the mounting block. A buffer limit block one is installed on the connecting block two. A cylinder mounting base one is installed on the mounting block. A cylinder one is installed below the cylinder mounting base one. A floating joint one is installed on the piston rod of the cylinder one. A bushing is installed above the cylinder mounting base one. A positioning pin passes through the bushing and connects to the floating joint one. A connecting block one is installed on the mounting block. The connecting block one is inserted into the floating joint. First, install cylinder connecting seat 2 onto the side of mounting base 1. The piston rod of cylinder 2 is connected to floating joint 2. Cylinder 2 is fixed to cylinder connecting seat 2. Slide cylinder mounting seat 1 is installed on the back of mounting base 1. Slide cylinder 1 is installed above slide cylinder mounting seat 1. Push block is installed at the movable front end of slide cylinder 1. Sensor 3 is installed below pad placement platform 1. Connecting plate 2 is installed below pad placement platform 1. Slide cylinder mounting seat 2 is installed onto the side of mounting base 1. Slide cylinder 2 is installed on slide cylinder mounting seat 2 and fixed. The movable front end of slide cylinder 2 is connected to connecting plate 2. Cable chain bracket 1 is installed above the frame. Cable chain bracket 2 is installed on mounting base 1. One end of cable chain 1 is installed on cable chain bracket 1, and the other end is installed on cable chain bracket 2.

[0016] Based on this, the gasket retesting unit includes mounting base 2, mounting base 3, cable chain bracket 3, cable chain 2, cable chain bracket 6, cable chain bracket 4, slide cylinder 3, buffer, mounting base 4, cable chain bracket 5, cable chain 3, slider 4, mounting base 5, floating joint 3, cylinder mounting base 3, cylinder 3, pressure block, probe, connecting plate 3, connecting block 4, connecting plate 4, gasket placement platform 2, connecting shaft, spring, connecting pin, sensor 4, guide rail 2, and detection block.

[0017] Based on this, the mounting base two is installed above the frame, the slide cylinder three is installed above the mounting base two, the connecting plate four is installed above the slide cylinder three, the gasket placement platform two is installed above the connecting plate four, the detection block is installed above the gasket placement platform two, and the sensor four is installed below the gasket placement platform two. The cable chain bracket three is installed on the mounting base two, the cable chain bracket four is installed above the connecting plate four, one end of the cable chain two is connected to the cable chain bracket three, and the other end is connected to the cable chain bracket four. The mounting base three is installed above the frame, the cable chain bracket five is installed on the mounting base three, the mounting base four is installed on the mounting base three, a buffer is installed on the mounting base four, the guide rail two is installed on the mounting base three, and the slider... Four cylinders are mounted on guide rail two. Cylinder mounting seat three is mounted on mounting seat three. Cylinder three is mounted above cylinder mounting seat three. Floating joint three is mounted on the piston rod of cylinder three. Mounting seat five is mounted on slider four. Connecting block four is mounted on mounting seat five. Connecting block four is connected to floating joint three. Connecting pin is installed above mounting seat five. Springs are respectively fitted into three connecting pins. Connecting pins are connected to connecting plate three. Connecting shaft is mounted below connecting plate three. Pressure block is mounted below connecting shaft. Probe is mounted on connecting plate three and passes through the hole on pressure block. Cable carrier bracket six is ​​mounted on mounting seat five. One end of cable carrier three is mounted on cable carrier bracket five, and the other end is mounted on cable carrier bracket six.

[0018] Based on this, the standard component unit includes mounting base six, slide cylinder four, rotary cylinder, mounting base seven, connecting plate five, large value support block one, large value support block two, connecting plate six, connecting plate seven, small value support block two, and small value support block one.

[0019] Based on this, mounting base six is ​​installed above the frame, sliding cylinder four is installed above mounting base six, mounting base seven is installed above sliding cylinder four, rotating cylinder is installed above mounting base seven, connecting plate six is ​​installed above the rotating part of rotating cylinder, connecting plate five and connecting plate seven are installed above connecting plate six respectively, large value support block one is installed above connecting plate five, large value support block two is installed above connecting plate five and evenly distributed, small value support block one is installed above connecting plate seven, and small value support block two is installed above connecting plate seven.

[0020] Compared with existing technologies, the advantages of this invention are as follows: This invention uses indirect probe measurement to improve measurement accuracy, ensuring that the selected gasket thickness meets the standard at one time and avoiding rework later; This invention uses a clip-type feeding mechanism, which accurately positions and picks up materials through a linear module, and uses a cylinder + positioning pin method, greatly reducing the number of cylinders used and thus reducing costs; This invention uses a gasket adjustment method to avoid material slack (carrying one or more extra materials) during the discharge process, and uses a counterweight to ensure that the gasket does not get stuck in the material frame, improving the stability of the equipment; This invention uses indicator lights to ensure the accuracy of material picking, conveying and positioning; This invention uses a sliding method that switches between small and large standard parts, resulting in a higher degree of automation. Attached Figure Description

[0021] Figure 1 This is a structural diagram of the automatic retesting device for electrically driven gaskets of this utility model;

[0022] Figure 2 This is a structural diagram of the gasket feeding frame unit of this utility model;

[0023] Figure 3 This is an exploded view of the bottom of the gasket feeding frame unit of this utility model;

[0024] Figure 4 This is the bottom front view of the gasket feeding frame unit of this utility model;

[0025] Figure 5 This is a front structural view of the gasket feeding and conveying unit of this utility model;

[0026] Figure 6 This is a reverse structural diagram of the gasket feeding and conveying unit of this utility model;

[0027] Figure 7 This is a front structural view of the gasket retesting unit of this utility model;

[0028] Figure 8 This is a reverse structural diagram of the gasket retesting unit of this utility model;

[0029] Figure 9 This is a structural diagram of a standard component unit of this utility model;

[0030] Figure 10 This is a schematic diagram of the measurement principle of the electric-driven pad retest automatic device of this utility model;

[0031] Figure 11 This is a schematic diagram of the three-point measurement and calculation principle of the automatic retesting device for electrically driven gaskets of this utility model;

[0032] In the diagram: 1. Gasket, 2. Frame, 3. Gasket feeding frame unit, 4. Gasket feeding and conveying unit, 5. Gasket retesting unit, 6. Standard parts unit, 7. NG material frame, 8. Support, 9. Horizontal adjustment mechanism.

[0033] 3-1. Feeding sleeve; 3-2. Pad block; 3-3. Sensor bracket one; 3-4. Sensor one; 3-5. Sensor two; 3-6. Connecting plate one; 3-7. Slider one; 3-8. Slider two; 3-9. Slide rail; 3-10. Indicator light mounting bracket; 3-11. Nameplate bracket; 3-12. Nameplate; 3-13. Indicator light; 3-14. Gasket feeding plate; 3-15. Counterweight; 3-16. Plunger.

[0034] 4-1 Linear Module, 4-2 Motor Mounting Base, 4-3 Servo Motor, 4-4 Cable Chain 1, 4-5 Mounting Base 1, 4-6 Cylinder 1, 4-7 Cylinder Mounting Base 1, 4-8 Floating Joint 1, 4-9 Positioning Pin, 4-10 Connecting Block 1, 4-11 Floating Joint 2, 4-12 Cylinder Connecting Base 2, 4-13 Cylinder 2, 4-14 Connecting Block 2, 4-15 Buffer Limiting Block 1, 4-16 Slide Cylinder 1, 4 -17. Pusher block; 4-18. Gasket placement platform one; 4-19. Mounting block; 4-20. Bushing; 4-21. Sensor three; 4-22. Slide cylinder mounting base one; 4-23. Slide cylinder two; 4-24. Slide cylinder mounting base two; 4-25. Guide rail one; 4-26. Slider three; 4-27. Connecting block three; 4-28. Cable chain bracket two; 4-29. Buffer limit block two; 4-30. Cable chain bracket one; 4-31. Connecting plate two.

[0035] 5-1. Mounting base two; 5-2. Mounting base three; 5-3. Cable chain bracket three; 5-4. Cable chain two; 5-5. Cable chain bracket six; 5-6. Cable chain bracket four; 5-7. Slide table cylinder three; 5-8. Buffer; 5-9. Mounting base four; 5-10. Cable chain bracket five; 5-11. Cable chain three; 5-12. Slider four; 5-13. Mounting base five; 5-14. Floating joint three; 5-15. Cylinder mounting base three; 5-16. Cylinder three; 5-17. Pressure block; 5-18. Probe; 5-19. Connecting plate three; 5-20. Connecting block four; 5-21. Connecting plate four; 5-22. Gasket placement platform two; 5-23. Connecting shaft; 5-24. Spring; 5-25. Connecting pin; 5-26. Sensor four; 5-27. Guide rail two; 5-28. Detection block.

[0036] 6-1. Mounting base six; 6-2. Slide table cylinder four; 6-3. Rotary cylinder; 6-4. Mounting base seven; 6-5. Connecting plate five; 6-6. Large value support block one; 6-7. Large value support block two; 6-8. Connecting plate six; 6-9. Connecting plate seven; 6-10. Small value support block two; 6-11. Small value support block one. Detailed Implementation

[0037] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.

[0038] This utility model discloses an automatic device for retesting electrically driven gaskets, referenced... Figures 1-9 The system includes a gasket 1, a frame 2, a gasket feeding frame unit 3, a gasket feeding and conveying unit 4, a gasket retesting unit 5, a standard parts unit 6, an NG material frame 7, a support 8, and a leveling mechanism 9. The frame 2 is leveled and fixed to the ground using the leveling mechanism 9. In this embodiment, eight leveling mechanisms 9 are used to complete the leveling and fixing. The support 8 is placed above the frame 2 and fixed. The gasket feeding frame unit 3 is installed above the support 8. The number of gasket feeding frame units 3 is set according to the customer's technical requirements. This invention can be used for two or more types of gaskets 1 with different diameters. Gasket 1 is selected and placed into gasket feeding frame unit 3. Gaskets of different thicknesses are selected mainly by gasket picking and feeding conveying unit 4, which is placed above and fixed to frame 2. After selecting gasket 1, gasket picking and feeding conveying unit 4 conveys it to gasket retesting unit 5, which is placed above and fixed to frame 2. For NG gasket 1, it is placed into NG material frame 7 by an external robot arm, which is placed above frame 2. To verify the reliability of the equipment and retest the accuracy of the gaskets, standard parts unit 6 is placed above frame 2 and fixed.

[0039] The gasket feeding frame unit 3 includes a gasket 1, a feeding sleeve 3-1, a pad block 3-2, a sensor bracket 1 3-3, a sensor 1 3-4, a sensor 2 3-5, a connecting plate 1 3-6, a slider 1 3-7, a slider 2 3-8, a slide rail 3-9, an indicator light mounting bracket 3-10, a nameplate bracket 3-11, a nameplate 3-12, an indicator light 3-13, a gasket feeding plate 3-14, a counterweight 3-15, and a plunger 3-16. Its function is to move the slide rail 3-9 by inserting the positioning pin 4-9 on the gasket feeding conveyor unit 4 into the oblong hole of the slide rail 3-9. The gasket feeding plate 3-14 is placed in the slot of the slide rail 3-9, and the gasket feeding plate 3-14 moves a gasket 1 into the large hole of the slider 2 3-8, whereby the gasket 1 falls into the feeding slot of the gasket feeding conveyor unit 4. Place slider 2 3-8 above support 8. Place slider 1 3-7 above slider 2 3-8 and fix it in place. After slider 2 3-8 is installed, place the gasket feeding plate 3-14 into the slot of slide rail 3-9. Then, fit slide rail 3-9 into the groove of slider 1 3-7. Next, place connecting plate 1 3-6 above slider 2 3-8 and fix it in place. Lock it to connecting plate 1 3-6 with plunger 3-16. This ensures that slide rail 3-9 will not fall or slide out when there is no power. Place shim 3-2 on the feeding sleeve 3-1. It is mainly used to adjust the feeding sleeve 3-1 and the shim. The height between the feeding plates 3-14 is adjusted to ensure that only one pad 1 can be moved at a time. The feeding sleeve 3-1 is then placed above and fixed to the slider 3-7. The sensor bracket 3-3 is installed above the connecting plate 3-6. The distances between the sensors 3-4 and 3-5 and the pad 1 are adjusted and fixed into the mounting holes of the sensor bracket 3-3. Sensor 3-4 is primarily used to detect whether the feeding sleeve 3-1 of the pad feeding frame unit 3 is full of pads 1. Sensor 3-5 is used to alarm that the pads 1 in the pad feeding frame unit 3 are running out and manual feeding is required. The nameplate bracket 3-11 is installed on the front of the slider 3-7. A nameplate 3-12 is placed above the nameplate bracket 3-11. The nameplate 3-12 is mainly used for manual identification of the model, size, and thickness of the pads used in each pad feeding frame unit 3 to prevent incorrect placement of pads 1. Install the indicator light mounting bracket 3-10 onto the front of slider 3-7. Install indicator light 3-13 inside the hole of the bracket 3-10. Indicator light 3-13 illuminates based on the required shim thickness calculated from the previous workstation. Indicator light 3-13 turns off after shim 1 is removed. Place counterweight 3-15 into the discharge sleeve 3-1 filled with shims 1. Counterweight 3-15 prevents shims 1 from getting stuck in the discharge sleeve 3-1. Install plunger 3-16 onto connecting plate 3-6. When subjected to external force, plunger 3-16 compresses, causing slide rail 3-9 to move. When not subjected to external force, slide rail 3-9 remains stationary.

[0040] The gasket feeding and conveying unit 4 includes a linear module 4-1, a motor mounting base 4-2, a servo motor 4-3, a drag chain 4-4, a mounting base 4-5, a cylinder 4-6, a cylinder mounting base 4-7, a floating joint 4-8, a positioning pin 4-9, a connecting block 4-10, a floating joint 4-11, a cylinder connecting base 4-12, a cylinder 4-13, a connecting block 4-14, a buffer limit block 4-15, and a slide cylinder 4-16. -16, Pushing block 4-17, Gasket placement platform 1 4-18, Mounting block 4-19, Bushing 4-20, Sensor 3 4-21, Slide cylinder mounting base 1 4-22, Slide cylinder 2 4-23, Slide cylinder mounting base 2 4-24, Guide rail 1 4-25, Slider 3 4-26, Connecting block 3 4-27, Cable drag chain bracket 2 4-28, Buffer limit block 2 4-29, Cable drag chain bracket 1 4-30, Connecting plate 2 4-31, etc. Its function is to determine the required thickness of the gasket 1 through the previous station, drive it with servo motor 4-3, and move it to the corresponding gasket feeding frame unit 3 via linear module 4-1 with related components. Cylinder 2 4-13 extends, then cylinder 1 4-6 rises, driving the positioning pin 4-9 into the oblong hole of slide rail 3-9. Slide table cylinder 2 4-23 rises, cylinder 2 4-13 retracts, causing the positioning pin 4-9 to drive slide rail 3-9 to move. At the same time, slide rail 3-9 drives gasket 1 to the gasket feeding frame unit 3-14 via gasket feeding plate 3-14. At position 4-18 of platform one, pad 1 falls onto pad placement platform one 4-18, sensor three 4-21 receives a signal, indicator light 3-13 goes out, cylinder two 4-13 descends, slide cylinder two 4-23 descends, servo motor 4-3 drives linear module 4-1 to move related components to pad retest unit 5, slide cylinder one 4-16 extends, and simultaneously pushes pad 1 into pad placement platform two 5-22 through pusher block 4-17, sensor four 5-26 receives a signal, slide cylinder one 4-16 retracts. Linear module 4-1 is installed above frame 2 and connected to servo motor 4-3 through motor mounting bracket 4-2. Mounting base 4-5 is placed and fixed on top of linear module 4-1. Slider 4-26 is placed and fixed on the side of mounting base 4-5. Guide rail 4-25 is inserted into slider 4-26. Mounting block 4-19 is installed on the side of guide rail 4-25. Connecting block 4-27 is installed on guide rail 4-25. Buffer limit block 4-29 is installed on connecting block 4-27. Connecting block 4-14 is installed on mounting block 4-19. Buffer limit block 4-15 is installed on connecting block 4-14. This ensures that guide rail 4-25 can only move within one range. Next, install cylinder mounting seat 4-7 onto mounting block 4-19. Install cylinder 4-6 below cylinder mounting seat 4-7. Install floating joint 4-8 on piston rod of cylinder 4-6. Install bushing 4-20 above cylinder mounting seat 4-7. Then, pass locating pin 4-9 through bushing 4-20 and connect it to floating joint 4-8. This allows locating pin 4-9 to move up and down.Install connecting block 4-10 onto mounting block 4-19. Insert connecting block 4-10 into floating connector 4-11. Install cylinder connecting seat 4-12 onto the side of mounting seat 4-5. Connect the piston rod of cylinder 4-13 to floating connector 4-11. Fix cylinder 4-13 onto cylinder connecting seat 4-12. This ensures that the components on cylinder 4-6 can move laterally. Install slide cylinder mounting seat 4-22 onto the back of mounting seat 4-5. Install slide cylinder 4-16 above slide cylinder mounting seat 4-22. Install pusher block 4-17 at the moving front end of slide cylinder 4-16. This ensures that gasket 1 is delivered to gasket retesting unit 5. Install sensor 3 (4-21) below pad placement platform 1 (4-18). Install connecting plate 2 (4-31) below pad placement platform 1 (4-18). Install slide cylinder mounting base 2 (4-24) onto the side of mounting base 1 (4-5). Install slide cylinder 2 (4-23) onto slide cylinder mounting base 2 (4-24) and fix it. Connect the movable front end of slide cylinder 2 (4-23) to connecting plate 2 (4-31). This ensures that material picking and feeding are not in the same position. Install cable chain bracket 1 (4-30) above frame 2. Install cable chain bracket 2 (4-28) onto mounting base 1 (4-5). Install one end of cable chain 1 (4-4) onto cable chain bracket 1 (4-30) and the other end onto cable chain bracket 2 (4-28). This facilitates the arrangement of cable pipes in the pad picking and feeding conveyor unit 4.

[0041] The gasket retesting unit 5 includes mounting base two 5-1, mounting base three 5-2, cable chain bracket three 5-3, cable chain two 5-4, cable chain bracket six 5-5, cable chain bracket four 5-6, slide cylinder three 5-7, buffer 5-8, mounting base four 5-9, cable chain bracket five 5-10, cable chain three 5-11, slider four 5-12, mounting base five 5-13, floating joint three 5-14, cylinder mounting base three 5-15, cylinder three 5-16, pressure block 5-17, probe 5-18, connecting plate three 5-19, connecting block four 5-20, connecting plate four 5-21, gasket placement platform two 5-22, connecting shaft 5-23, spring 5-24, and connecting pin 5- 25. Sensor 4 5-26, guide rail 2 5-27, detection block 5-28, etc. The functional pad 1 is sent to the pad placement platform 2 5-22 through the pad feeding and conveying unit 4. When sensor 4 5-26 has a signal, cylinder 3 5-16 extends and drives the pressure block 5-17 to press the pad 1. Probe 5-18 detects the detection block 5-28. Indirect measurement method is used here. Probe 5-18 is evenly distributed into three equal parts. After the detection is completed, cylinder 3 5-16 retracts and slide cylinder 3 5-7 drives the pad 1 to slide to the picking position. The peripheral robot grabs the pad 1 and puts it on the workpiece. When sensor 4 5-26 has no signal, slide cylinder 3 5-7 returns to its original position. Install mounting base 2 5-1 on top of frame 2. Install slide cylinder 3 5-7 on top of mounting base 2 5-1. Install connecting plate 4 5-21 on top of slide cylinder 3 5-7. Install shim placement platform 2 5-22 on top of connecting plate 4 5-21. Install detection block 5-28 on top of shim placement platform 2 5-22. Install sensor 4 5-26 below shim placement platform 2 5-22. Install drag chain bracket 3 5-3 on mounting base 2 5-1. Install drag chain bracket 4 5-6 on top of connecting plate 4 5-21. Connect one end of drag chain 2 5-4 to drag chain bracket 3 5-3 and the other end to drag chain bracket 4 5-6. This ensures that the pushing position and the picking position are in different positions, and the shim 1 is detected by sensor 4 5-26.Install mounting base 3 5-2 onto frame 2. Install drag chain bracket 5 5-10 onto mounting base 3 5-2. Install mounting base 4 5-9 onto mounting base 3 5-2. Install buffer 5-8 onto mounting base 4 5-9. Install guide rail 2 5-27 onto mounting base 3 5-2. Then, fit slider 4 5-12 onto guide rail 2 5-27. Install cylinder mounting base 3 5-15 onto mounting base 3 5-2. Install cylinder 3 5-16 above cylinder mounting base 3 5-15. Install floating joint 3 5-14 onto the piston rod of cylinder 3 5-16. Install mounting base 5 5-13 onto slider 4 5-12. Install connecting block 4 5-20 onto mounting base 5 5-13. Connecting block 4 5-20 is connected to floating joint 3 5-14. Distribute the three connecting pins 5-25 evenly. Above the mounting base 5-13, insert three springs 5-24 into the three connecting pins 5-25 respectively, and connect the three connecting pins 5-25 to the connecting plate 3 5-19. Install the connecting shaft 5-23 below the connecting plate 3 5-19, and install the pressure block 5-17 below the connecting shaft 5-23. Then, evenly distribute and install three probes 5-18 on the connecting plate 3 5-19 and pass them through the holes on the pressure block 5-17. Install the cable chain bracket 6 5-5 onto the mounting base 5-13. Then, install one end of the cable chain 3 5-11 onto the cable chain bracket 5-10 and the other end onto the cable chain bracket 6 5-5. In this way, the cylinder 3 5-16 extends to indirectly measure the gasket 1. The thickness of the gasket 1 can be confirmed by software calculation, thereby ensuring the stability of the electric drive equipment.

[0042] Standard component unit 6 includes mounting base 6-1, slide cylinder 6-2, rotary cylinder 6-3, mounting base 6-4, connecting plate 6-5, large value support block 1 6-6, large value support block 2 6-7, connecting plate 6-8, connecting plate 7 6-9, small value support block 2 6-10, and small value support block 1 6-11. Its function is to switch between large value standard component b and small value standard component a via rotary cylinder 6-3. When it is necessary to measure both large value standard component b and small value standard component a, slide cylinder 3 5-7 retracts to the robotic arm's material handling position, rotary cylinder 6-3 rotates to switch to small value standard component a, slide cylinder 4 6-2 extends, and cylinder 3 5-16 on the gasket retesting unit 5 extends to measure small value standard component a. After measurement, cylinder 3 5-16 on the gasket retesting unit 5 retracts, and slide cylinder 4 6-2 retracts. When it is necessary to measure large value... When standard part b is used, rotary cylinder 6-3 rotates to switch to large value standard part b, slide cylinder 4 6-2 extends, and cylinder 3 5-16 on the gasket retest unit 5 extends to measure large value standard part b. After the measurement is completed, cylinder 3 5-16 on the gasket retest unit 5 retracts, and slide cylinder 4 6-2 retracts. Among them, large value standard part b is used to test the reliability and accuracy of the equipment, i.e., measurement system analysis (MSA), while small value standard part a is the calibration part of the equipment. The thickness retest calculation software for gasket 1 is completed through small value standard part a. The mounting base 6-1 is installed on top of the frame 2. A sliding cylinder 6-2 is installed above the mounting base 6-1. A mounting base 6-4 is installed above the sliding cylinder 6-2. A rotary cylinder 6-3 is installed above the mounting base 6-4. A connecting plate 6-8 is installed above the rotating part of the rotary cylinder 6-3. Connecting plates 6-5 and 6-9 are installed above the connecting plate 6-8. Three large support blocks 6-6 are installed above the connecting plate 6-5, evenly distributed, primarily for probe 5-18 detection. Three large support blocks 6-7 are installed above the connecting plate 6-5, evenly distributed, primarily for pressing block 5-17. Three small support blocks 6-11 are installed above the connecting plate 6-9, evenly distributed, primarily for probe 5-18 detection. Three small support blocks 6-10 are installed above the connecting plate 6-9, evenly distributed, primarily for pressing block 5-17.

[0043] refer to Figure 10 and Figure 11 The measurement principle of an automatic device for retesting electrically driven gaskets is as follows: Standard part 7, test part 8, L1 is the height of test part 8 to be calculated, L is the height of standard part 7, this value is a fixed value after third-party inspection, the value of the upper surface of standard part 7 can be obtained by measurement as M, and the value of the upper surface of test part 8 can be obtained by measurement as N, the height of test part 8 can be calculated as: L1=L+NM. This measurement principle adopts the relative measurement principle.

[0044] This application employs a three-point measurement calculation: An XYZ coordinate system is established on the upper surface of the reference block, where T1, T2, and T3 are the probe positions on the upper surface of the measuring pad 2-5, x1 is the point where the line connecting the probe positions T1 and T2 intersects the X-axis, y1 is the point where the line connecting the probe positions T1 and T3 intersects the Y-axis, a1 is the distance from the T1 probe position to x1, b1 is the distance from the T2 probe position to x1, c1 is the X-direction distance between x1 and y1, d1 is the X-direction distance between the T3 probe and y1, S1 is the value read by T1, S2 is the value read by T2, and S3 is the value read by T3. From the above, the displacement of the measuring pad 2-5 can be obtained, calculated using the following formula:

[0045]

[0046] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0047] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", "pad", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0048] The foregoing description illustrates and describes preferred embodiments of the present invention. As previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or related technical or knowledge. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. An electrically driven gage recheck robot, characterized by: The gasket (1), frame (2), gasket feeding frame unit (3), gasket taking material feeding unit (4), gasket retesting unit (5), standard unit (6), NG material frame (7), support (8) and horizontal adjustment mechanism (9) are included, the horizontal adjustment mechanism (9) is fixed to the ground, the frame (2) is leveled and fixed to the ground through the horizontal adjustment mechanism (9), the support (8) is placed above the frame (2) and fixed, the gasket feeding frame unit (3) is installed above the support (8), the gasket (1) is placed into the gasket feeding frame unit (3), the gasket taking material feeding unit (4) is placed above the frame (2) and fixed, the gasket taking material feeding unit (4) is conveyed to the gasket retesting unit (5) after selecting the gasket (1), the gasket retesting unit (5) is placed above the frame (2) and fixed, the NG material frame (7) is placed above the frame (2), and the standard unit (6) is placed above the frame (2) and fixed.

2. The electrically driven gage repeatability and reproducibility fixture of claim 1, wherein: The gasket feeding frame unit (3) includes a feeding sleeve (3-1), a gasket block (3-2), a sensor support (3-3), a sensor (3-4), a sensor (3-5), a connecting plate (3-6), a slider (3-7), a slider (3-8), a slide rail (3-9), an indicator light mounting bracket (3-10), a nameplate bracket (3-11), a nameplate (3-12), an indicator light (3-13), a gasket feeding plate (3-14), a counterweight (3-15) and a plunger (3-16).

3. The electrically driven gage repeatability and reproducibility fixture of claim 2, wherein: The gasket feeding plate (3-14) is placed in the clamping groove of the slide rail (3-9), the gasket feeding plate (3-14) drives a gasket (1) to move into the large hole of the slider (3-8), the slider (3-8) is placed above the support (8), the slider (3-7) is placed above the slider (3-8) and fixed, the slide rail (3-9) is sleeved into the sliding groove of the slider (3-7), the connecting plate (3-6) is placed above the slider (3-8) and fixed, the plunger (3-16) is locked to the connecting plate (3-6), the gasket block (3-2) is placed on the feeding sleeve (3-1), the feeding sleeve (3-1) is placed above the slider (3-7) and fixed, the sensor support (3-3) is installed to the connecting plate (3-6), the sensors (3-4) and (3-5) are fixed to the mounting holes of the sensor support (3-3), the nameplate bracket (3-11) is installed to the front of the slider (3-7), the nameplate (3-12) is placed above the nameplate bracket (3-11), the indicator light mounting bracket (3-10) is installed to the front of the slider (3-7), the indicator light (3-13) is placed in the hole of the indicator light mounting bracket (3-10), the counterweight (3-15) is placed in the feeding sleeve (3-1) filled with gaskets (1), and the plunger (3-16) is installed to the connecting plate (3-6).

4. The electrically driven gage repeatability and reproducibility fixture of claim 3, wherein: The gasket taking material conveying unit (4) comprises a linear module (4-1), a motor mounting seat (4-2), a servo motor (4-3), a drag chain one (4-4), a mounting seat one (4-5), a cylinder one (4-6), a cylinder mounting seat one (4-7), a floating joint one (4-8), a positioning pin (4-9), a connecting block one (4-10), a floating joint two (4-11), a cylinder connecting seat two (4-12), a cylinder two (4-13), a connecting block two (4-14), a buffer limiting block one (4-15), a sliding table cylinder one (4-16), a pushing material block (4-17), a gasket placing table one (4-18), a mounting block (4-19), a bushing (4-20), a sensor three (4-21), a sliding table cylinder mounting seat one (4-22), a sliding table cylinder two (4-23), a sliding table cylinder mounting seat two (4-24), a guide rail one (4-25), a sliding block three (4-26), a connecting block three (4-27), a drag chain support two (4-28), a buffer limiting block two (4-29), a drag chain support one (4-30) and a connecting plate two (4-31).

5. The electrically driven gage repeatability and reproducibility fixture of claim 4, wherein: The linear module (4-1) is installed above the frame (2), the linear module (4-1) is connected with the servo motor (4-3) through the motor mounting seat (4-2), the mounting seat one (4-5) is arranged and fixed above the linear module (4-1), the sliding block three (4-26) is arranged and fixed on the side of the mounting seat one (4-5), the guide rail one (4-25) is sleeved into the sliding block three (4-26), the mounting block (4-19) is installed on the side of the guide rail one (4-25), the connecting block three (4-27) is installed on the guide rail one (4-25), the connecting block three (4-27) is installed with the buffer limiting block two (4-29), the connecting block two (4-14) is installed on the mounting block (4-19), the buffer limiting block one (4-15) is installed on the connecting block two (4-14), the cylinder mounting seat one (4-7) is installed on the mounting block (4-19), the cylinder one (4-6) is installed below the cylinder mounting seat one (4-7), the floating joint one (4-8) is installed on the piston rod of the cylinder one (4-6), the bushing (4-20) is installed above the cylinder mounting seat one (4-7), the positioning pin (4-9) passes through the bushing (4-20) and is connected with the floating joint one (4-8), the connecting block one (4-10) is installed on the mounting block (4-19), the connecting block one (4-10) is sleeved into the floating joint two (4-11), the cylinder connecting seat two (4-12) is installed on the side of the mounting seat one (4-5), the piston rod of the cylinder two (4-13) is connected with the floating joint two (4-11), the cylinder two (4-13) is fixed to the cylinder connecting seat two (4-12), the slide table cylinder mounting seat one (4-22) is installed on the back of the mounting seat one (4-5), the slide table cylinder one (4-16) is installed above the slide table cylinder mounting seat one (4-22), the pushing block (4-17) is installed on the movable front end of the slide table cylinder one (4-16), the sensor three (4-21) is installed below the gasket placing table one (4-18), the connecting plate two (4-31) is installed below the gasket placing table one (4-18), the slide table cylinder mounting seat two (4-24) is installed on the side of the mounting seat one (4-5), the slide table cylinder two (4-23) is installed on the slide table cylinder mounting seat two (4-24) and fixed, the movable front end of the slide table cylinder two (4-23) is connected with the connecting plate two 4-31, the drag chain support one (4-30) is installed above the frame (2), the drag chain support two (4-28) is installed to the mounting seat one (4-5), one end of the drag chain one (4-4) is installed to the drag chain support one (4-30), the other end is installed to the drag chain support two (4-28).

6. The electrically driven gage repeatability and reproducibility fixture of claim 5, wherein: The gasket retesting unit (5) comprises a mounting seat two (5-1), a mounting seat three (5-2), a drag chain support three (5-3), a drag chain two (5-4), a drag chain support six (5-5), a drag chain support four (5-6), a sliding table air cylinder three (5-7), a buffer (5-8), a mounting seat four (5-9), a drag chain support five (5-10), a drag chain three (5-11), a sliding block four (5-12), a mounting seat five (5-13), a floating joint three (5-14), an air cylinder mounting seat three (5-15), an air cylinder three (5-16), a pressing block (5-17), a probe (5-18), a connecting plate three (5-19), a connecting block four (5-20), a connecting plate four (5-21), a gasket placing table two (5-22), a connecting shaft (5-23), a spring (5-24), a connecting pin shaft (5-25), a sensor four (5-26), a guide rail two (5-27) and a detection block (5-28).

7. The electrically driven gage repeatability and reproducibility fixture of claim 6, wherein: The mounting seat two (5-1) is installed above the frame (2), the slide cylinder three (5-7) is installed above the mounting seat two (5-1), the connecting plate four (5-21) is installed on the side of the slide cylinder three (5-7), the gasket placing table two (5-22) is installed on the side of the connecting plate four (5-21), the detection block (5-28) is installed on the side of the gasket placing table two (5-22), the sensor four (5-26) is installed below the gasket placing table two (5-22), the drag chain support three (5-3) is installed on the mounting seat two (5-1), the drag chain support four (5-6) is installed on the side of the connecting plate four (5-21), the drag chain two (5-4) is connected with the drag chain support three (5-3) at one end and connected with the drag chain support four (5-6) at the other end, the mounting seat three (5-2) is installed above the frame (2), the drag chain support five (5-10) is installed on the mounting seat three (5-2), the mounting seat four (5-9) is installed on the mounting seat three (5-2), the buffer (5-8) is installed on the mounting seat four (5-9), the guide rail two (5-27) is installed on the mounting seat three (5-2), the sliding block four (5-12) is sleeved into the guide rail two (5-27), the cylinder mounting seat three (5-15) is installed on the mounting seat three (5-2), the cylinder three (5-16) is installed above the cylinder mounting seat three (5-15), the floating joint three (5-14) is installed on the piston rod of the cylinder three (5-16), the mounting seat five (5-13) is installed on the sliding block four (5-12), the connecting block four (5-20) is installed on the mounting seat five (5-13), the connecting block four (5-20) is connected with the floating joint three (5-14), the connecting pin shaft (5-25) is installed above the mounting seat five (5-13), the spring (5-24) is sleeved into the three connecting pin shafts (5-25) respectively, the connecting pin shaft (5-25) is connected with the connecting plate three (5-19), the connecting shaft (5-23) is installed below the connecting plate three (5-19), the pressing block (5-17) is installed below the connecting shaft (5-23), the probe (5-18) is installed on the connecting plate three (5-19) and passes through the hole in the pressing block (5-17), the drag chain support six (5-5) is installed on the mounting seat five (5-13), the drag chain three (5-11) is installed at one end on the drag chain support five (5-10) and installed at the other end on the drag chain support six (5-5).

8. The electrically driven gage repeatability and reproducibility fixture of claim 7, wherein: The standard part unit (6) comprises a mounting seat six (6-1), a slide cylinder four (6-2), a rotary cylinder (6-3), a mounting seat seven (6-4), a connecting plate five (6-5), a large value support block one (6-6), a large value support block two (6-7), a connecting plate six (6-8), a connecting plate seven (6-9), a small value support block two (6-10) and a small value support block one (6-11).

9. The electrically driven gage repeatability and reproducibility fixture of claim 8, wherein: The mounting seat six (6-1) is installed above the frame (2), the mounting seat six (6-1) is installed above the slide table cylinder four (6-2), the slide table cylinder four (6-2) is installed above the mounting seat seven (6-4), the mounting seat seven (6-4) is installed above the rotary cylinder (6-3), the rotary cylinder (6-3) is installed above the connecting plate six (6-8) at the rotating part, the connecting plate six (6-8) is installed above the connecting plate five (6-5) and the connecting plate seven (6-9) respectively, the connecting plate five (6-5) is installed above the large value support block one (6-6), the connecting plate five (6-5) is installed above the large value support block two (6-7) and is evenly distributed, the connecting plate seven (6-9) is installed above the small value support block one (6-11), and the connecting plate seven (6-9) is installed above the small value support block two (6-10).

Citation Information

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