Intelligent ship oil valve control circuit, intelligent ship oil valve controller and intelligent ship

By introducing a primary/standby switching circuit and an oil valve start-up circuit into the intelligent ship oil valve control circuit, the problem of abnormal ship navigation caused by oil valve failure was solved, normal control was achieved in the event of failure, and the reliability and safety of the system were improved.

CN223742981UActive Publication Date: 2025-12-30ZHEJIANG INTELLIGENT SHIP RES INST CO LTD
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Patent Information

Application Number
CN202520393396.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-12-30
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

The existing oil valve control system cannot function properly when it malfunctions, causing the ship to be unable to navigate according to the driver's instructions, increasing the risk of accidents, and it lacks redundancy design.

Method used

An intelligent marine oil valve control circuit was designed, including a programmable controller, a main/standby switching circuit, and an oil valve start-up circuit. By detecting the steering gear rotation angle, the circuit switches to the standby circuit in case of a fault, ensuring the normal operation of the oil valve.

Benefits of technology

In the event of a failure in the main starting circuit of the oil valve, the oil valve can still be controlled normally through the backup circuit, ensuring the normal navigation of the intelligent ship and improving the reliability and safety of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an intelligent ship oil valve control circuit, an intelligent ship oil valve controller and an intelligent ship. A main / standby switching circuit and an oil valve starting circuit are additionally arranged in a main control system of the intelligent ship; when the programmable controller detects that the rotation angle of the steering engine is smaller than a preset value, the programmable controller outputs a standby circuit switching signal to the main / standby switching circuit; after the main / standby switching circuit receives the standby circuit switching signal, the contact connected with the oil valve main starting circuit is disconnected, the contact connected with the oil valve standby starting circuit is closed, and the programmable controller controls the oil valve through the oil valve standby starting circuit. Therefore, under the condition that the oil valve main starting circuit breaks down, the programmable controller can control the oil valve through the oil valve standby starting circuit, and it is guaranteed that the intelligent ship can sail normally.
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Description

Technical Field

[0001] This application relates to the field of ship control technology, and in particular to intelligent ship oil valve control circuits, intelligent ship oil valve controllers, and intelligent ships. Background Technology

[0002] Existing oil valve control systems are mainly used in fields such as ships and industrial equipment to control the opening and closing of oil circuits to achieve equipment operation control. This control system typically consists of components such as a heading controller, sensors, and actuators. By detecting the operating status of the equipment and operating commands, it controls the opening degree of the oil valves, thereby regulating the flow and pressure of the oil circuits.

[0003] In existing control systems, when the control circuit malfunctions, the oil valve may fail to receive the correct control signal, resulting in its inability to open or close properly. This is particularly dangerous in ship navigation, as a faulty oil valve can prevent the ship from navigating according to the helmsman's instructions, increasing the risk of accidents. Furthermore, most existing control systems lack redundancy design; if the main control circuit of the oil valve fails, the entire steering gear will malfunction, which can have serious consequences in critical applications, such as the navigation control of fishing vessels. Summary of the Invention

[0004] This application provides an intelligent ship oil valve control circuit, an intelligent ship oil valve controller, and an intelligent ship, to at least solve the problem in the related art that the steering gear cannot work properly when the main control circuit of the oil valve fails.

[0005] In a first aspect, embodiments of this application provide an intelligent ship oil valve control circuit, including a programmable controller, a main / standby switching circuit, and an oil valve starting circuit, wherein the oil valve starting circuit includes a main oil valve starting circuit and a standby oil valve starting circuit; wherein...

[0006] The input terminal of the programmable controller is connected to the servo motor rotation angle, and the output terminal is connected to the main / standby switching circuit; the main / standby switching circuit is connected in series between the programmable controller and the oil valve starting circuit; the main oil valve starting circuit and the standby oil valve starting circuit are respectively connected between the main / standby switching circuit and the oil valve;

[0007] When the intelligent ship is operating normally, if the programmable controller detects that the steering gear rotation angle is less than a preset value, the programmable controller outputs a backup circuit switching signal to the main / backup switching circuit. After receiving the backup circuit switching signal, the main / backup switching circuit disconnects the contact connected to the main oil valve start circuit and closes the contact connected to the backup oil valve start circuit. The programmable controller then controls the oil valve through the backup oil valve start circuit.

[0008] In one embodiment, the primary / standby switching circuit includes a second electromagnetic contactor, wherein the second electromagnetic contactor includes a normally closed contact and a normally open contact; the normally closed contact is connected to the primary starting circuit of the oil valve, and the normally open contact is connected to the standby starting circuit of the oil valve.

[0009] When the intelligent ship is operating normally, the normally closed contact is closed and the normally open contact is open; when the main / standby switching circuit receives the standby circuit switching signal, the normally closed contact is open and the normally open contact is closed.

[0010] In one embodiment, the main starting circuit of the oil valve includes a first main switch and a second main switch, the backup starting circuit of the oil valve includes a first backup switch and a second backup switch, and the oil valve includes a left-turn oil valve and a right-turn oil valve;

[0011] The first main switch is connected between the normally closed contact and the left-turn oil valve, the second main switch is connected between the normally closed contact and the right-turn oil valve, the first backup switch is connected between the normally open contact and the left-turn oil valve, and the second backup switch is connected between the normally open contact and the right-turn oil valve.

[0012] In one embodiment, the normally closed contact includes a first normally closed contact and a second normally closed contact; the normally open contact includes a first normally open contact and a second normally open contact; the programmable controller includes a first signal output terminal, a second signal output terminal, a third signal output terminal, and a fourth signal output terminal;

[0013] The first signal output terminal is connected to the first main switch via the first normally closed contact; the second signal output terminal is connected to the second main switch via the second normally closed contact; the third signal output terminal is connected to the first standby switch via the first normally open contact; and the fourth signal output terminal is connected to the second standby switch via the second normally open contact.

[0014] In one embodiment, the control circuit further includes a manual / automatic switching circuit connected between the programmable controller and the primary / standby switching circuit;

[0015] When the manual / automatic switching circuit is disconnected, the course of the intelligent vessel is manually controlled; when the manual / automatic switching circuit is connected, the course of the intelligent vessel is controlled by an intelligent algorithm.

[0016] In one embodiment, the manual / automatic switching circuit includes a first electromagnetic contactor.

[0017] In one embodiment, the control circuit further includes a first freewheeling diode and a second freewheeling diode;

[0018] The first freewheeling diode is connected in parallel with the left-turn oil valve; the second freewheeling diode is connected in parallel with the right-turn oil valve.

[0019] In one embodiment, the control circuit further includes an alarm circuit;

[0020] The alarm circuit is connected to the output terminal of the programmable controller. When the programmable controller outputs a backup circuit switching signal, it controls the alarm circuit to output an alarm prompt signal.

[0021] Secondly, embodiments of this application provide an intelligent marine oil valve controller, including the intelligent marine oil valve control circuit as described in any of the above embodiments.

[0022] Secondly, embodiments of this application provide an intelligent ship, including the intelligent ship oil valve control circuit as described in any of the above embodiments.

[0023] The intelligent ship oil valve control circuit, intelligent ship oil valve controller, and intelligent ship provided in this application embodiment have at least the following technical effects:

[0024] This application adds a primary / backup switching circuit and an oil valve starting circuit to the main control system of an intelligent ship. Under normal operating conditions, when the programmable controller (PCC) detects that the steering gear rotation angle is less than a preset value, the PCC outputs a backup circuit switching signal to the primary / backup switching circuit. Upon receiving the backup circuit switching signal, the primary / backup switching circuit disconnects the contacts connected to the primary oil valve starting circuit and closes the contacts connected to the backup oil valve starting circuit. The PCC controls the oil valve through the backup oil valve starting circuit. Therefore, even in the event of a failure in the primary oil valve starting circuit, the PCC can still control the oil valve through the backup oil valve starting circuit, ensuring the intelligent ship can navigate normally.

[0025] Details of one or more embodiments of this application are set forth in the following drawings and description to make other features, objects and advantages of this application more readily apparent. Attached Figure Description

[0026] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0027] Figure 1 This is a structural block diagram of an intelligent ship oil valve control circuit according to one embodiment of this application;

[0028] Figure 2 This is a structural block diagram of the intelligent ship oil valve control circuit in another embodiment of this application;

[0029] Figure 3 yes Figure 2 The circuit diagram of the intelligent ship oil valve control circuit in the embodiment. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this application clearer, the application is described and illustrated below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application. All other embodiments obtained by those skilled in the art based on the embodiments provided in this application without inventive effort are within the scope of protection of this application.

[0031] Obviously, the accompanying drawings described below are merely some examples or embodiments of this application. Those skilled in the art can apply this application to other similar scenarios based on these drawings without any inventive effort. Furthermore, it is understood that although the efforts made in this development process may be complex and lengthy, for those skilled in the art related to the content disclosed in this application, any changes to design, manufacturing, or production based on the technical content disclosed in this application are merely conventional technical means and should not be construed as insufficient disclosure of the content of this application.

[0032] In this application, the reference to "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described in this application may be combined with other embodiments without conflict.

[0033] Unless otherwise defined, the technical or scientific terms used in this application shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms “a,” “an,” “an,” “the,” and similar words used in this application do not indicate quantity limitation and may indicate singular or plural. The terms “comprising,” “including,” “having,” and any variations thereof used in this application are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or device that includes a series of steps or modules (units) is not limited to the listed steps or units, but may also include steps or units not listed, or may include other steps or units inherent to these processes, methods, products, or devices. The terms “connected,” “linked,” “coupled,” and similar words used in this application are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. “Multiple” used in this application refers to two or more. “And / or” describes the relationship between related objects, indicating that three relationships may exist; for example, “A and / or B” can represent: A alone, A and B simultaneously, and B alone. The character " / " generally indicates that the preceding and following objects are in an "or" relationship. The terms "first," "second," and "third" used in this application are merely to distinguish similar objects and do not represent a specific ordering of the objects.

[0034] In existing oil valve control systems, when the control circuit or drive circuit of the oil valve malfunctions, the controller cannot start the oil valve normally, which causes the fishing boat to be unable to navigate according to the driver's operation. Based on the above situation, this application provides an intelligent ship oil valve control circuit, an intelligent ship oil valve controller, and an intelligent ship.

[0035] In a first aspect, embodiments of this application provide an intelligent ship oil valve control circuit, including a programmable controller, a main / standby switching circuit, and an oil valve starting circuit, wherein the oil valve starting circuit includes a main oil valve starting circuit and a standby oil valve starting circuit.

[0036] For details, please refer to the following: Figure 1 The input terminal of the programmable controller is connected to the servo motor rotation angle, and the output terminal is connected to the main / standby switching circuit; the main / standby switching circuit is connected in series between the programmable controller and the oil valve starting circuit; the main oil valve starting circuit and the standby oil valve starting circuit are respectively connected between the main / standby switching circuit and the oil valve.

[0037] In this embodiment, when the intelligent ship is operating normally, if the programmable controller detects that the steering gear rotation angle is less than a preset value, the programmable controller outputs a backup circuit switching signal to the main / backup switching circuit. After receiving the backup circuit switching signal, the main / backup switching circuit disconnects the contact connected to the main oil valve start circuit and closes the contact connected to the backup oil valve start circuit. The programmable controller then controls the oil valve through the backup oil valve start circuit.

[0038] In a preferred embodiment, the control circuit of this embodiment further includes a manual / automatic switching circuit, as detailed in the following reference. Figure 2 The manual / automatic switching circuit is connected between the programmable controller and the primary / standby switching circuit. During operation, when the manual / automatic switching circuit is disconnected, the intelligent ship's course is manually controlled; when the manual / automatic switching circuit is connected, the intelligent ship's course is controlled by an intelligent algorithm.

[0039] To provide a detailed description of the intelligent ship in this embodiment, this embodiment provides... Figure 2 Circuit schematic diagram corresponding to the embodiment. (Reference) Figure 3 In this embodiment, the manual / automatic switching circuit includes a first electromagnetic contactor KA1. An electromagnetic contactor is an electrical control device used for remotely connecting and disconnecting circuits, and for frequently controlling the starting, stopping, forward / reverse rotation, and reverse rotation of electrical equipment such as motors and transformers. An electromagnetic contactor consists of a control coil and multiple switches (also called contacts), and the closing and opening of the contacts is achieved through electromagnetic force. In this embodiment, the first electromagnetic contactor KA1 includes four contacts, which are respectively connected to the four output signal terminals of Siemens.

[0040] In this application, the on / off state of the first electromagnetic contactor KA1 can be manually controlled. Specifically, the first electromagnetic contactor KA1 is connected to a control button, which the ship's operator can operate to switch between automatic and manual control. Specifically, KA1 is disconnected when using manual control and turned on when using automatic control.

[0041] In this embodiment, the primary / backup switching circuit includes a second electromagnetic contactor KA2, which comprises two normally closed contacts and two normally open contacts. The normally closed contacts are connected to the primary oil valve starting circuit (composed of K2 and K3), and the normally open contacts are connected to the backup oil valve starting circuit (composed of K4 and K5). Under normal operating conditions of the intelligent ship, the normally closed contacts are closed and the normally open contacts are open. When the primary / backup switching circuit receives the backup circuit switching signal, the normally closed contacts open and the normally open contacts close.

[0042] refer to Figure 3 The normally closed contacts include a first normally closed contact (1, 9) and a second normally closed contact (2, 10); the normally open contacts include a first normally open contact (7, 11) and a second normally open contact (8, 12); the programmable controller includes a first signal output terminal D0.0, a second signal output terminal D0.1, a third signal output terminal D0.2, a fourth signal output terminal D0.3, a fifth signal output terminal D0.4, and a fifth signal output terminal D0.5.

[0043] In this embodiment, the first signal output terminal is connected to the first main switch via the first normally closed contact; the second signal output terminal is connected to the second main switch via the second normally closed contact; the third signal output terminal is connected to the first standby switch via the first normally open contact; and the fourth signal output terminal is connected to the second standby switch via the second normally open contact. In this embodiment, the main switch and the standby switch can be relays.

[0044] Continue to refer to Figure 3 The main starting circuit for the oil valve includes a first main switch K2 and a second main switch K3. The backup starting circuit for the oil valve includes a first backup switch K4 and a second backup switch K5. The oil valve includes a left-turn oil valve Y1 and a right-turn oil valve Y2. Specifically, the first main switch K2 is connected between the normally closed contact and the left-turn oil valve Y1; the second main switch K3 is connected between the normally closed contact and the right-turn oil valve; the first backup switch K4 is connected between the normally open contact and the left-turn oil valve; and the second backup switch K5 is connected between the normally open contact and the right-turn oil valve.

[0045] In this embodiment of the intelligent ship, during normal operation (i.e., without faults), the KA2 coil is not energized, and the switching of KA2 is controlled by Siemens' signal output terminal D0.4. Specifically, the normally closed contacts (1, 9) and (2, 10) of KA2 are closed, and the normally open contacts (7, 11) and (8, 12) are open. The controller's output points D0.0 and D0.1 control left turn and right turn, respectively. When switching to the standby circuit, the normally open contacts (7, 11) and (8, 12) of KA2 are closed, and the normally closed contacts (1, 9) and (2, 10) are open. The controller's output points D0.2 and D0.3 control left turn and right turn, respectively.

[0046] More specifically, the left turn relay (K2) in normal operation is controlled by D0.0; the right turn relay (K3) in normal operation is controlled by D0.1; the left turn relay (K4) in the switched operation is controlled by D0.2; and the right turn relay (K5) in the switched operation is controlled by D0.3.

[0047] In one embodiment, the control circuit further includes a first freewheeling diode and a second freewheeling diode; wherein the first freewheeling diode is connected in parallel with the left-turn oil valve; the second freewheeling diode is connected in parallel with the right-turn oil valve, the anode of the first freewheeling diode is grounded and the cathode is connected to the main starting circuit of the oil valve, similarly, the anode of the second freewheeling diode is grounded and the cathode is connected to the backup starting circuit of the oil valve. In actual use, controlling the on / off state of the oil valve through PWM wave output will cause a huge reverse voltage to be generated across Y1 and Y2, affecting the service life of other components, thus adding D1 and D2 freewheeling diodes. The presence of the freewheeling diodes allows this part of the current to continue flowing and gradually decrease to zero, thereby avoiding sudden current changes and possible interference.

[0048] In one embodiment, the control circuit further includes an alarm circuit; wherein the alarm circuit is connected to the output terminal of the programmable controller, and when the programmable controller outputs a backup circuit switching signal, it controls the alarm circuit to output an alarm prompt signal, such as an audible and visual signal. Figure 3 The output alarm for the operating status after switching is controlled by signal terminal D0.5.

[0049] Additionally, the decision on whether to activate the oil valve backup start circuit can be made as follows: Based on the deviation between the target angle and the actual angle, determine whether to output left turn D0.0 or right turn D0.1. If the deviation is greater than 0.5 degrees, start the timer and record the initial angle and start time. If the timer is running, calculate the elapsed time. If more than 3 seconds have passed and the actual angle change is less than 3 degrees, output signal D0.4 outputs a backup switching signal to switch KA2, and outputs either the redundant left turn D0.2 or right turn D0.3 depending on whether the current output command is left turn or right turn, while simultaneously outputting the buzzer alarm signal at D0.5. If the timer is not running, all output signals remain FALSE.

[0050] In summary, the intelligent ship oil valve control circuit provided in this application adds a primary / backup switching circuit and an oil valve starting circuit to the main control system of the intelligent ship. Under normal operation of the intelligent ship, when the programmable controller detects that the steering gear rotation angle is less than a preset value, the programmable controller outputs a backup circuit switching signal to the primary / backup switching circuit. Upon receiving the backup circuit switching signal, the primary / backup switching circuit disconnects the contacts connected to the primary oil valve starting circuit and closes the contacts connected to the backup oil valve starting circuit. The programmable controller then controls the oil valve through the backup oil valve starting circuit. Therefore, even in the event of a failure in the primary oil valve starting circuit, the programmable controller can still control the oil valve through the backup oil valve starting circuit, ensuring the intelligent ship can navigate normally.

[0051] Secondly, this application provides an intelligent marine oil valve controller, including the intelligent marine oil valve control circuit as described in any of the above embodiments. It should be noted that the intelligent marine oil valve controller provided in this embodiment uses the aforementioned intelligent marine oil valve control circuit; therefore, details already described will not be repeated.

[0052] Thirdly, this application provides an intelligent ship, including the intelligent ship oil valve control circuit as described in any of the above embodiments. It should be noted that the intelligent ship provided in this embodiment uses the aforementioned intelligent ship oil valve control circuit; therefore, details already described will not be repeated.

[0053] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0054] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. An intelligent marine oil valve control circuit, characterized by, The control circuit comprises a programmable controller, a main / backup switching circuit and an oil valve starting circuit, the oil valve starting circuit comprises an oil valve main starting circuit and an oil valve backup starting circuit; wherein, an input end of the programmable controller is connected to a rudder rotation angle, and an output end of the programmable controller is connected to the main / backup switching circuit; the main / backup switching circuit is connected in series between the programmable controller and the oil valve starting circuit; the oil valve main starting circuit and the oil valve backup starting circuit are connected between the main / backup switching circuit and an oil valve respectively; when the programmable controller detects that the rudder rotation angle is less than a preset value in the case of normal operation of the intelligent ship, the programmable controller outputs a backup circuit switching signal to the main / backup switching circuit; after the main / backup switching circuit receives the backup circuit switching signal, a contact connected with the oil valve main starting circuit is disconnected, and a contact connected with the oil valve backup starting circuit is closed, and the programmable controller controls the oil valve through the oil valve backup starting circuit.

2. The intelligent marine oil valve control circuit of claim 1, wherein, The main / backup switching circuit comprises a second electromagnetic contactor, wherein the second electromagnetic contactor comprises a normally closed contact and a normally open contact; the normally closed contact is connected to the oil valve main starting circuit, and the normally open contact is connected to the oil valve backup starting circuit; in the case of normal operation of the intelligent ship, the normally closed contact is closed, and the normally open contact is disconnected; after the main / backup switching circuit receives the backup circuit switching signal, the normally closed contact is disconnected, and the normally open contact is closed.

3. The intelligent marine oil valve control circuit of claim 2, wherein, The oil valve main starting circuit comprises a first main switch and a second main switch, the oil valve backup starting circuit comprises a first backup switch and a second backup switch, and the oil valve comprises a left turning oil valve and a right turning oil valve; wherein the first main switch is connected between the normally closed contact and the left turning oil valve, the second main switch is connected between the normally closed contact and the right turning oil valve, the first backup switch is connected between the normally open contact and the left turning oil valve, and the second backup switch is connected between the normally open contact and the right turning oil valve.

4. The intelligent marine oil valve control circuit of claim 3, wherein, The normally closed contact comprises a first normally closed contact and a second normally closed contact; the normally open contact comprises a first normally open contact and a second normally open contact; the programmable controller comprises a first signal output end, a second signal output end, a third signal output end and a fourth signal output end; wherein the first signal output end is connected to the first main switch through the first normally closed contact; the second signal output end is connected to the second main switch through the second normally closed contact; the third signal output end is connected to the first backup switch through the first normally open contact; and the fourth signal output end is connected to the second backup switch through the second normally open contact.

5. The intelligent marine oil valve control circuit of claim 1, wherein, The control circuit further comprises a manual / automatic switching circuit, and the manual / automatic switching circuit is connected between the programmable controller and the main / backup switching circuit. When the manual / automatic switching circuit is off, the heading of the intelligent ship is manually controlled by a person; when the manual / automatic switching circuit is on, the heading of the intelligent ship is controlled by an intelligent algorithm.

6. The intelligent marine oil valve control circuit of claim 5, wherein, The manual / automatic switching circuit comprises a first electromagnetic contactor.

7. The intelligent marine oil valve control circuit of claim 3, wherein, The control circuit further comprises a first freewheeling diode and a second freewheeling diode. The first freewheeling diode is connected in parallel with the left turning oil valve, and the second freewheeling diode is connected in parallel with the right turning oil valve.

8. The intelligent marine oil valve control circuit of claim 1, wherein, The control circuit further comprises an alarm circuit. The alarm circuit is connected to the output end of the programmable controller, and when the programmable controller outputs the standby circuit switching signal, the alarm circuit outputs an alarm prompt signal.

9. An intelligent marine oil valve controller characterized by, An intelligent ship oil valve control circuit as claimed in any one of claims 1 to 8.

10. An intelligent ship, characterized by An intelligent ship oil valve control circuit as claimed in any one of claims 1 to 8.