Copper core polyvinyl chloride insulation flexible wire

By introducing an elastic tensile mechanism and an easy-to-install installation structure into copper core PVC insulated flexible wires, the problems of easy wire damage and difficult maintenance are solved, achieving high-strength protection and convenient maintenance.

CN223743305UActive Publication Date: 2025-12-30HUBEI RED CABLE WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202422815872.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-12-30
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing copper-core PVC insulated flexible wires are easily damaged under external pulling force, making repairs difficult, costly, and maintenance challenging.

Method used

An elastic tensile-resistant mechanism is formed by using a soft base sleeve, a copper body spring, and a copper body cylindrical block. Combined with structures such as an installation ring, cylindrical block, socket, installation sleeve, outer sheath, and copper conductor, a tensile-resistant and easy-to-disassemble wire installation structure is formed.

Benefits of technology

It improves the protection and durability of the wires, avoids damage from pulling, ensures stable power transmission, and facilitates inspection and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper core polyvinyl chloride insulation flexible wire which comprises a soft base sleeve, the side end of the soft base sleeve is fixedly connected with first installation rings, the first installation rings are symmetrically distributed at the left end and the right end of the soft base sleeve, and a copper body spring is arranged in the soft base sleeve. The left end and the right end of the copper body spring are fixedly connected with copper body cylindrical blocks, and the side ends of the copper body cylindrical blocks are in threaded connection with the side inner wall of the soft base sleeve. An elastic tensile mechanism is formed by the soft base sleeve, the copper body spring and the copper body cylindrical block, so that the electric wire can be pulled by high-strength external force, the electric wire can be prevented from being pulled and damaged, and the protective property and durability of the electric wire are improved; a wire mounting structure is formed by the soft base sleeve, the mounting ring, the cylinder cylindrical block, the jack, the mounting sleeve, the outer sheath, the mounting ring, the copper conductor and the copper pin, power transmission interruption caused by poor contact can be avoided through plugging of the copper pin and the jack, the structure is convenient to disassemble and assemble, and overhaul and maintenance are facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of cable technology, and in particular to a copper core polyvinyl chloride insulated flexible wire. Background Technology

[0002] Existing copper-core PVC insulated flexible wires are susceptible to damage from external pulling during use. Internal damage and malfunctions are difficult to repair, often requiring replacement of the entire wire at high cost. A Chinese patent (application number CN202223449129.X) discloses a "copper-core PVC insulated connecting flexible wire," comprising a protective sleeve, a wear-resistant layer, and a second insulation layer. The wear-resistant layer is adhered to the inner periphery of the protective sleeve, and the second insulation layer is adhered to the inner periphery of the wear-resistant layer. Several support sleeves are embedded in the inner periphery of the second insulation layer, each with a support post at one end. The periphery of one end of the support post slides against the inner periphery of the support sleeve, and a heat-conducting layer is embedded at one end of the support post. This invention, through its protective sleeve, support sleeves, and support post structure, improves the protection of the wire's internal structure, buffers external pressure during operation, prevents damage to the internal structure, enhances the wire's protective performance, and extends its service life. However, electrical wires are difficult to withstand external pulling forces and are prone to damage caused by such forces; when electrical wires malfunction, they are not easy to repair and replacement costs are high. Utility Model Content

[0003] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a copper core PVC insulated flexible wire. The flexible wire has an elastic tensile strength mechanism composed of a flexible base sleeve, a copper body spring, and a copper body cylindrical block, which can enable the wire to withstand high-intensity external pulling force, avoid damage to the wire, and improve the wire's protection and durability. The wire's installation structure is composed of a flexible base sleeve, an installation ring, a cylindrical block, a socket, an installation sleeve, an outer sheath, an installation ring, a copper conductor, and a copper pin. The insertion of the copper pin and the socket can avoid power transmission interruption caused by poor contact. The structure is easy to disassemble and assemble, which is conducive to inspection and maintenance.

[0004] This utility model also provides a copper core PVC insulated flexible wire, comprising: a flexible base sleeve, wherein a first mounting ring is fixedly connected to the side end of the flexible base sleeve, the first mounting ring being symmetrically distributed at the left and right ends of the flexible base sleeve; a copper body spring is provided inside the flexible base sleeve, and copper body cylindrical blocks are fixedly connected to the left and right ends of the copper body spring, the side ends of the copper body cylindrical blocks being threadedly connected to the inner side wall of the flexible base sleeve; an mounting sleeve, which is sleeved on the flexible base sleeve, the mounting sleeve being symmetrically distributed at the left and right ends of the flexible base sleeve, the mounting sleeve being fixedly connected to the first mounting ring by a first bolt; and an outer sheath, which is sleeved on the mounting sleeve, the outer sheath being symmetrically distributed on the left and right sides of the flexible base sleeve, a second mounting ring being fixedly connected to the side end of the outer sheath, the second mounting ring being fixedly connected to the mounting sleeve by a second bolt; and a copper conductor and a PVC insulating sleeve being sequentially arranged from the inside to the outside of the outer sheath, the copper conductor abutting against the copper body cylindrical blocks.

[0005] According to the present invention, a copper core PVC insulated flexible wire has a spring sleeve fitted onto the side end of the copper body spring for convenient spring protection. The spring sleeve is fitted onto the flexible base sleeve, making the structure compact.

[0006] According to the present invention, a copper core PVC insulated flexible wire has a socket at the end of the copper cylindrical block away from the copper spring, which facilitates stable connection. The copper cylindrical block abuts against the spring sleeve, making the structure compact.

[0007] According to this utility model, a copper core PVC insulated flexible wire has a first threaded hole inside the first mounting ring, which facilitates bolt installation.

[0008] According to this utility model, the mounting sleeve of a copper core PVC insulated flexible wire has a second threaded hole inside, which facilitates the installation of bolts. The second threaded hole is symmetrically distributed at both ends of the mounting sleeve, facilitating butt joint installation. The end of the mounting sleeve near the flexible base sleeve abuts against the first mounting ring, making the structure compact.

[0009] According to this utility model, the second mounting ring of a copper core PVC insulated flexible wire has a third threaded hole inside for easy bolt installation. The end of the second mounting ring near the flexible base sleeve abuts against the mounting sleeve, resulting in a compact structure.

[0010] According to the present invention, a copper core PVC insulated flexible wire has a copper pin fixedly connected to one end of the copper conductor near the flexible base, which facilitates stable connection. The copper pin is inserted into the socket, which is beneficial for stable power transmission.

[0011] According to the present invention, in a copper core PVC insulated flexible wire, the side end of the PVC insulation sleeve is fitted with the inner side wall of the outer sheath, resulting in a tight structure. The inner side wall of the PVC insulation sleeve is also fitted with the side end of the copper conductor, further ensuring a tight structure.

[0012] Beneficial effects:

[0013] 1. Compared with the existing technology, this copper core PVC insulated flexible wire has an elastic tensile resistance mechanism composed of a flexible base sleeve, a copper body spring and a copper body cylindrical block. This mechanism enables the wire to withstand high-intensity external pulling force, avoids damage to the wire, and improves the wire's protection and durability.

[0014] 2. Compared with the existing technology, this copper core PVC insulated flexible wire has an installation structure consisting of a flexible base sleeve, an installation ring, a cylindrical block, a socket, an installation sleeve, an outer sheath, an installation ring, a copper conductor, and copper pins. The insertion of the copper pins and sockets can avoid power transmission interruption caused by poor contact. The structure is easy to disassemble and assemble, which is beneficial for inspection and maintenance. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a schematic diagram of the exploded structure of a copper core polyvinyl chloride insulated flexible wire according to the present invention.

[0017] Figure 2 This is a schematic diagram of the structure of a copper core polyvinyl chloride insulated flexible wire according to the present invention;

[0018] Figure 3 This is a top view schematic diagram of the copper core polyvinyl chloride insulated flexible wire of this utility model;

[0019] Figure 4 This is a longitudinal cross-sectional view of a copper core polyvinyl chloride insulated flexible wire according to the present invention.

[0020] Legend:

[0021] 1. Soft base sleeve; 2. First bolt; 3. First mounting ring; 4. Mounting sleeve; 5. Second threaded hole; 6. Second mounting ring; 7. Second bolt; 8. Copper conductor; 9. Polyvinyl chloride insulating sleeve; 10. Outer sheath; 11. Third threaded hole; 12. Copper pin; 13. First threaded hole; 14. Copper cylindrical block; 15. Spring sleeve; 16. Insertion hole; 17. Copper spring. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Reference Figure 1-4 This utility model provides a copper core polyvinyl chloride insulated flexible wire, comprising: a flexible base sleeve 1, a first mounting ring 3 fixedly connected to the side end of the flexible base sleeve 1, which is connected and fixed to the mounting sleeve 4, the first mounting ring 3 having a first threaded hole 13 inside for mounting a first bolt 2, the first mounting ring 3 being symmetrically distributed at the left and right ends of the flexible base sleeve 1, a copper body spring 17 inside the flexible base sleeve 1 to give the wire tensile strength, a spring sleeve 15 sleeved on the side end of the copper body spring 17 to protect the copper body spring 17, the spring sleeve 15 being sleeved with the flexible base sleeve 1, copper body cylindrical blocks 14 fixedly connected to the left and right ends of the copper body spring 17, which are connected to the copper conductor 8 to transmit power, the side end of the copper body cylindrical block 14 being threadedly connected to the inner side wall of the flexible base sleeve 1, the end of the copper body cylindrical block 14 away from the copper body spring 17 having an insertion hole 16 for insertion with a copper pin 12 to prevent power transmission interruption caused by poor contact at the connection point, and the copper body cylindrical block 14 abutting against the spring sleeve 15;

[0024] Mounting sleeve 4 is fitted onto soft base sleeve 1. The interior of mounting sleeve 4 is provided with a second threaded hole 5. The first bolt 2 and the second bolt 7 are installed. The second threaded hole 5 is symmetrically distributed on the left and right ends of mounting sleeve 4. The end of mounting sleeve 4 near soft base sleeve 1 abuts against the first mounting ring 3. Mounting sleeve 4 is symmetrically distributed on the left and right ends of soft base sleeve 1. Mounting sleeve 4 is fixedly connected to the first mounting ring 3 by the first bolt 2.

[0025] The outer sheath 10 is sleeved with the mounting sleeve 4. The outer sheath 10 is symmetrically distributed on the left and right sides of the soft base sleeve 1. A second mounting ring 6 is fixedly connected to the side end of the outer sheath 10 and is mated and fixed with the mounting sleeve 4. The second mounting ring 6 has a third threaded hole 11 inside for mounting a second bolt 7. The end of the second mounting ring 6 near the soft base sleeve 1 abuts against the mounting sleeve 4. The second mounting ring 6 is fixedly connected to the mounting sleeve 4 by the second bolt 7. The inner side of the outer sheath 10 is provided with copper conductors 8 and 900mm diameter wires from the inside out. The polyvinyl chloride (PVC) insulating sleeve 9 and the copper conductor 8 are used to transmit current. The PVC insulating sleeve 9 provides protection against leakage and short circuit. The copper conductor 8 abuts against the copper cylindrical block 14. A copper pin 12 is fixedly connected to one end of the copper conductor 8 near the soft base sleeve 1 and is inserted into the socket 16 to prevent power transmission interruption caused by poor contact at the connection point. The copper pin 12 is inserted into the socket 16. The side end of the PVC insulating sleeve 9 is in contact with the inner side wall of the outer sheath 10, and the inner side wall of the PVC insulating sleeve 9 is in contact with the side end of the copper conductor 8.

[0026] Working principle: The copper core PVC insulated flexible wire is assembled. Copper springs 17 with copper cylindrical blocks 14 installed at both ends are installed inside the flexible base sleeve 1. The mounting sleeve 4 is installed at both ends of the flexible base sleeve 1. Then, the outer sheath 10, which contains copper conductors 8 and PVC insulation sleeves 9, is installed on the mounting sleeve 4. The copper pins 12 of the copper conductors 8 will be inserted into the slots 16 of the copper cylindrical blocks 14 to prevent poor contact at the connection.

[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A flexible cord of copper core polyvinyl chloride insulation characterized in that, Include: The soft base cover (1), the side end of the soft base cover (1) is fixedly connected with the first mounting ring (3), the first mounting ring (3) is symmetrically distributed at the left and right ends of the soft base cover (1), the inside of the soft base cover (1) is provided with copper body spring (17), the left and right ends of the copper body spring (17) are fixedly connected with copper body cylinder block (14), the side end of the copper body cylinder block (14) is threadedly connected with the side inner wall of the soft base cover (1); The mounting sleeve (4) is sleeved with the soft base cover (1), the mounting sleeve (4) is symmetrically distributed at the left and right ends of the soft base cover (1), the mounting sleeve (4) is fixedly connected with the first mounting ring (3) through the first bolt (2); The outer sheath (10) is sleeved with the mounting sleeve (4), the outer sheath (10) is symmetrically distributed at the left and right sides of the soft base cover (1), the side end of the outer sheath (10) is fixedly connected with the second mounting ring (6), the second mounting ring (6) is fixedly connected with the mounting sleeve (4) through the second bolt (7), the inside of the outer sheath (10) is sequentially provided with copper conductor (8) and polyvinyl chloride insulation sleeve (9) from inside to outside, the copper conductor (8) abuts with the copper body cylinder block (14).

2. The copper core PVC insulated flexible cord wire of claim 1, wherein, The side end of the copper body spring (17) is sleeved with the spring sleeve (15), the spring sleeve (15) is sleeved with the soft base cover (1).

3. The copper core PVC insulated flexible cord as claimed in claim 1, wherein, The end of the copper body cylinder block (14) away from the copper body spring (17) is provided with a bushing (16), the copper body cylinder block (14) abuts with the spring sleeve (15).

4. The copper core PVC insulated flexible cord as claimed in claim 1, wherein, The inside of the first mounting ring (3) is provided with a first threaded hole (13).

5. The copper core PVC insulated flexible cord as claimed in claim 1, wherein, The inside of the mounting sleeve (4) is provided with a second threaded hole (5), the second threaded hole (5) is symmetrically distributed at the left and right ends of the mounting sleeve (4), the end of the mounting sleeve (4) close to the soft base cover (1) abuts with the first mounting ring (3).

6. The copper core PVC insulated flexible cord of claim 1 wherein, The inside of the second mounting ring (6) is provided with a third threaded hole (11), the end of the second mounting ring (6) close to the soft base cover (1) abuts with the mounting sleeve (4).

7. The copper core PVC insulated flexible cord as claimed in claim 1, wherein, The end of the copper conductor (8) close to the soft base cover (1) is fixedly connected with a copper pin (12), the copper pin (12) is inserted with the bushing (16).

8. The copper core PVC insulated flexible cord of claim 1 wherein, The side end of the polyvinyl chloride insulation sleeve (9) is fitted with the side inner wall of the outer sheath (10), the side inner wall of the polyvinyl chloride insulation sleeve (9) is fitted with the side end of the copper conductor (8).

Citation Information

Patent Citations

  • A copper core PVC insulated flexible connecting wire

    CN218866742U