Rotor magnetic sheet assembling equipment

Abstract

The utility model relates to the technical field of rotor magnetic sheet assembling, and particularly discloses rotor magnetic sheet assembling equipment which comprises a magnetic sheet disc, a plurality of sliding grooves are formed in the magnetic sheet disc and used for containing magnetic sheet sets, an insertion disc is arranged in the center of the top of the magnetic sheet disc and comprises a rotor containing part, and the rotor containing part is used for containing rotor magnetic sheets. The rotor placing part is provided with a plurality of magnetic sheet grooves matched with the single magnetic sheets, and the plurality of magnetic sheet grooves are in butt joint with the sliding grooves respectively; the clamping assembly is used for clamping the rotor located at the rotor placing part; the fixing device is used for fixing the clamped rotor; and the plugging device comprises a plugging piece which is coaxial with the magnetic sheet disc, and the plugging piece is used for enabling the magnetic sheets located in the sliding grooves to penetrate through the magnetic sheet grooves and be inserted into the rotor. The motor rotor magnetic sheet loading device solves the problems that in the prior art, the loading process of motor rotor magnetic sheets mainly depends on manual operation, a large number of manpower resources are consumed, and the risk that fingers of workers are pinched exists.

Description

TECHNICAL FIELD

[0001] The utility model relates to rotor magnetic sheet assembly technical field especially a rotor magnetic sheet assembly equipment. BACKGROUND

[0002] When producing the rotor, as shown in the drawings, it is required to insert the magnetic sheet into the slot of the rotor, at present, the filling process of the motor rotor magnetic sheet mainly depends on manual operation, the worker needs to fill the magnetic sheet into the iron core of the motor rotor piece by piece, this method not only consumes a large amount of human resources, and the production efficiency is extremely low. Figure 1 In addition, the magnetic sheet will produce strong suction force in the filling process, the suction force will cause the magnetic sheet to be tightly adsorbed on the iron core, thereby increasing the filling difficulty, and there is the risk of pinching the worker's fingers. This traditional filling method not only has low efficiency, but also threatens the safety of the workers. SUMMARY

[0003] In order to solve the problem that the filling process of the motor rotor magnetic sheet in the prior art mainly depends on manual operation, this method not only consumes a large amount of human resources, but also has the risk of pinching the worker's fingers, the utility model provides a rotor magnetic sheet assembly equipment.

[0004] In order to solve the above problems, the utility model adopts the following technical scheme:

[0005] The embodiment of the utility model provides a rotor magnetic sheet assembly equipment, which comprises:

[0006] The magnetic sheet disc is provided with a plurality of sliding grooves, and the plurality of sliding grooves are used for placing a magnetic sheet group. The top center of the magnetic sheet disc is provided with a plug-in disc, and the plug-in disc comprises a rotor placing part. The rotor placing part is provided with a plurality of magnetic sheet grooves matched with a single magnetic sheet, and the plurality of magnetic sheet grooves are respectively connected with the sliding grooves.

[0007] The clamping assembly is used for clamping the rotor located in the rotor placing part.

[0008] The fixing device is used for fixing the clamped rotor.

[0009] The plug-in device comprises a plug-in piece coaxial with the magnetic sheet disc, and the plug-in piece is used for making the magnetic sheet located in the sliding groove pass through the magnetic sheet groove and insert into the rotor.

[0010] According to some embodiments of the utility model, the plug-in piece comprises a plurality of plug-in claws arranged at intervals around the axis line, and the plug-in claw can move in the vertical direction and push the magnetic sheet located in the sliding groove to pass through the magnetic sheet groove.

[0011] According to some embodiments of the present invention, the plug-in device further includes a first driving component for driving the plug-in to move in a vertical direction.

[0012] According to some embodiments of the present invention, a detection component is also included for detecting whether a rotor is placed in the rotor placement section.

[0013] According to some embodiments of the present invention, the detection component includes a proximity sensor, which is disposed on the plug plate.

[0014] According to some embodiments of the present invention, the clamping assembly is a pair of cylinders, and the two cylinders are disposed on the plug-in plate and are respectively located on both sides of the rotor placement part.

[0015] According to some embodiments of the present invention, the rotor placement part is further provided with a first shaft hole for the rotor shaft to pass through.

[0016] According to some embodiments of the present invention, the fixing device includes a fixing member and a second driving component for driving the fixing member to move in a vertical direction. The fixing member is provided with a second shaft hole for the rotor shaft to pass through, and the fixing member is coaxial with the magnetic disc.

[0017] This invention offers at least the following advantages: The corresponding design of the sliding groove on the magnetic disc and the magnetic disc slot in the rotor placement section enables rapid and continuous loading of magnetic discs, thereby improving the efficiency of magnetic disc assembly. Because the magnetic discs are tightly connected under magnetic force, the insertion device effectively pushes the magnetic discs into the slots, ensuring orderly loading and reducing errors during assembly. The dual function of the clamping assembly and the fixing device ensures the stability of the rotor during magnetic disc insertion, preventing rotor displacement or rotation, thus guaranteeing the accuracy and safety of the assembly process. The automated magnetic disc assembly process reduces manual intervention, lowers labor intensity, and also reduces assembly errors caused by human factors. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the rotor structure;

[0019] Figure 2 This is a schematic diagram of the structure of one embodiment of the present utility model;

[0020] Figure 3 This is a schematic diagram of the structure of a magnetic disc according to an embodiment of the present invention;

[0021] Figure 4 This is a schematic diagram of the structure of a plug-in device according to an embodiment of the present invention;

[0022] Figure 5This is a schematic diagram of the structure of a fixing device according to an embodiment of the present invention;

[0023] Figure 6 This is a schematic diagram of the structure of a connector according to an embodiment of the present invention;

[0024] Figure 7 This is a schematic diagram of the structure of a fastener according to an embodiment of the present invention. Detailed Implementation

[0025] This invention provides the following description with reference to the accompanying drawings to aid in a comprehensive understanding of the various embodiments of the invention as defined by the claims and their equivalents. The description includes various specific details to aid understanding, but these details should be considered exemplary only. Therefore, those skilled in the art will recognize that various changes and modifications can be made to the various embodiments described herein without departing from the scope and spirit of the invention.

[0026] In the description of this utility model, the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] It should be understood that when one element (e.g., the first element) is “connected” to another element (e.g., the second element), the element may be directly connected to the other element, or there may be an intervening element (e.g., the third element) between the element and the other element.

[0028] An embodiment of this utility model provides a rotor magnetic sheet assembly device, such as... Figures 2-7 As shown, it includes:

[0029] A magnetic disc 100 has several sliding grooves 110 for placing magnetic disc assemblies 120. A connector 130 is provided at the top center of the magnetic disc 100. The connector 130 includes a rotor placement part 140. The rotor placement part 140 has several magnetic disc slots 150 that cooperate with individual magnetic discs. The several magnetic disc slots 150 are respectively connected to the sliding grooves 110.

[0030] Clamping assembly 200, the clamping assembly 200 is used to clamp the rotor located in the rotor placement part 140;

[0031] Fixing device 300, used to fix the clamped rotor;

[0032] The insertion device 400 includes an insertion member 410 coaxial with the magnetic disc 100. The insertion member 410 is used to allow the magnetic disc located in the sliding groove 110 to pass through the magnetic disc groove 150 and be inserted into the rotor.

[0033] The magnetic disc 100 has multiple sliding grooves 110 for placing magnetic disc assemblies 120. The sliding grooves 110 are designed to allow the magnetic disc assemblies 120 to slide on the disc for easy engagement with the rotor. A connector 130 is located at the top center of the magnetic disc 100 and includes a rotor placement portion 140. The rotor placement portion 140 has multiple magnetic disc slots 150 that mate with individual magnetic discs, corresponding to the sliding grooves 110 on the magnetic disc 100. The clamping assembly 200 secures the rotor to the rotor placement portion 140, ensuring stable rotor position during magnetic disc insertion. After the rotor is clamped, a fixing device 300 further ensures rotor stability, preventing displacement during magnetic disc insertion. The connector 410 of the connector 400 allows the magnetic disc to pass through the magnetic disc slots 150 and be inserted into the rotor. The insertion device 400 is coaxial with the magnetic disc 100, meaning that the centerline of the insertion device 400 coincides with the centerline of the magnetic disc 100. This design helps maintain the symmetry and balance of the equipment, and also facilitates precise mating of the magnetic discs. In this embodiment, since the individual magnetic discs within the magnetic disc assembly 120 are tightly connected to each other under magnetic force, the insertion device 400 can employ a rod-shaped or plate-shaped structure to push the magnetic discs into the magnetic disc slot 150. Guided by magnetic force, the remaining magnetic discs can move forward along the sliding groove 110, be pushed into the magnetic disc slot 150 sequentially by the insertion device 400, and finally inserted into the rotor. This process ensures continuous and orderly loading of the magnetic discs, improving assembly efficiency and accuracy.

[0034] The working principle of this utility model is as follows:

[0035] First, a set of magnetic sheets is placed in each sliding groove 110. Then, the rotor is placed in the rotor placement part 140 and clamped by the clamping assembly 200 to ensure the rotor remains stable during assembly. Next, the fixing device 300 is used to further fix the clamped rotor to prevent displacement or rotation of the rotor during magnetic sheet insertion. At this time, the insertion device 400 starts to work, and the insertion piece 410 inserts the magnetic sheet located in the sliding groove 110 through the magnetic sheet slot 150 and into the rotor.

[0036] In some embodiments, the connector 410 includes a plurality of connector claws 420 spaced apart around its axis, the connector claws 420 being able to move in a vertical direction and push the magnetic sheet located in the sliding groove 110 through the magnetic sheet groove 150.

[0037] The connector 410 is part of the connector device 400 and includes a plurality of connector claws 420 spaced apart around its axis. The design of these connector claws 420 allows them to be evenly distributed on the magnetic disc 100, facilitating the simultaneous processing of multiple magnetic discs. The connector claws 420 are capable of vertical movement, which pushes the magnetic discs out of the sliding groove 110, through the magnetic disc slots 150 of the rotor placement section 140, and ultimately inserts them into the rotor. The movement of the connector claws 420 may be controlled manually, electrically, pneumatically, or hydraulically, depending on the design requirements of the equipment and the operating environment.

[0038] Furthermore, the plug-in device 400 also includes a first drive component 430 for driving the plug-in 410 to move in a vertical direction.

[0039] The first drive unit 430 can employ various drive methods, including but not limited to:

[0040] Electric drive: Uses an electric motor as a power source to achieve vertical movement through mechanical structures such as gears, lead screws, or linear guides.

[0041] Pneumatic drive: Using compressed air as a power source, the vertical movement of the connector 410 is achieved through pneumatic components such as cylinders.

[0042] Hydraulic drive: The vertical movement of the connector 410 is achieved by using hydraulic components such as hydraulic pumps and cylinders, through the pressure of hydraulic oil.

[0043] In some embodiments, a rotor magnetic plate assembly 120 device further includes a detection component 500 for detecting whether a rotor is placed in the rotor placement section 140.

[0044] The detection component 500 can detect whether a rotor is placed in the rotor placement section 140. Once the rotor is detected in place, the equipment begins operation. The use of the detection component 500 improves the automation level of the equipment. In this embodiment, the detection component 500 includes, but is not limited to:

[0045] Photoelectric sensor: The presence of the rotor is detected by a photoelectric sensor. When the rotor is placed in position, the beam of the photoelectric sensor is blocked, thereby triggering a signal.

[0046] Proximity sensor: The proximity sensor detects the metal parts of the rotor. When the rotor approaches or is placed in position, the sensor can detect the presence of a metal object.

[0047] Furthermore, the detection component 500 includes a proximity sensor disposed on the connector 130.

[0048] In some embodiments, the clamping assembly 200 is a pair of cylinders, which are disposed on the insertion plate 130 and located on both sides of the rotor placement portion 140.

[0049] Two cylinders are mounted on the connector plate 130 and located on either side of the rotor placement section 140. This symmetrical layout helps to provide a balanced clamping force, ensuring that the rotor remains stable and centered during clamping. By adjusting the air pressure of the cylinders, the clamping force can be precisely controlled to accommodate rotors of different sizes and materials.

[0050] In some embodiments, the rotor placement portion 140 is further provided with a first shaft hole 160 for the rotor shaft to pass through.

[0051] The design of the first shaft hole 160 allows the rotor shaft to be precisely aligned and pass through, ensuring accurate positioning of the rotor during assembly. The shaft hole provides a stable support point, keeping the rotor stable during clamping and magnetic plate insertion, reducing vibration and displacement.

[0052] In some embodiments, the fixing device 300 includes a fixing member 310 and a second driving member 320 for driving the fixing member 310 to move in a vertical direction. The fixing member 310 is provided with a second shaft hole 330 for the rotor shaft to pass through. The fixing member 310 is coaxial with the magnetic disc 100.

[0053] The primary function of the fixing member 310 is to secure the clamped rotor, ensuring that it does not shift during the insertion of the magnetic discs. The fixing member 310 is coaxial with the magnetic disc disk 100, meaning their center lines coincide. This design helps maintain the symmetry and balance of the equipment and also facilitates precise alignment of the magnetic discs. The fixing member 310 has a second shaft hole 330 for the rotor's shaft to pass through. This ensures precise positioning of the rotor during the fixing process. The second drive component 320 is responsible for driving the fixing member 310 vertically, thus fixing and releasing the rotor. Possible drive methods include electric, pneumatic, or hydraulic actuation.

[0054] The terms and words used in the foregoing description and claims are not limited to their literal meaning, but are merely used by the applicant to enable a clear and consistent understanding of the present invention. Therefore, those skilled in the art should understand that the foregoing description of various embodiments of the present invention is for illustrative purposes only, and not intended to limit the present invention as defined by the appended claims and their equivalents.

Claims

1. A rotor plate assembly apparatus, characterized by, The utility model relates to a magnetic sheet disc (100) is provided with a plurality of sliding grooves (110) on the magnetic sheet disc (100), a plurality of sliding grooves (110) are used for placing magnetic sheet group (120), the top center of magnetic sheet disc (100) is equipped with the plug -in disc (130), the plug -in disc (130) includes rotor placement part (140), rotor placement part (140) is equipped with a plurality of magnetic sheet slots (150) with single magnetic sheet cooperation, a plurality of magnetic sheet slots (150) respectively with sliding groove (110) butt joint, clamp assembly (200) is used for clamping the rotor in rotor placement part (140), fixing device (300) is used for fixing the rotor after clamping, plug -in device (400) includes the plug -in piece (410) with magnetic sheet disc (100) coaxial, the plug -in piece (410) is used for making the magnetic sheet in sliding groove (110) pass through magnetic sheet slot (150) and inserts the rotor. The plug -in piece (410) includes a plurality of plug -in claws (420) arranged around the axis, the plug -in claw (420) can move along the vertical direction and push the magnetic sheet in the sliding groove (110) through the magnetic sheet slot (150). The plug -in device (400) further includes a first driving component (430) for driving the plug -in piece (410) to move along the vertical direction. Further comprising a detection assembly (500) for detecting whether the rotor placement part (140) is placed with a rotor. The detection assembly (500) includes a proximity sensor arranged on the plug -in disc (130).

2. The rotor magnet assembly apparatus of claim 1, wherein, The clamp assembly (200) is a pair of air cylinders, and the two air cylinders are arranged on the plug -in disc (130) and located on both sides of the rotor placement part (140) respectively.

3. The rotor magnet assembly apparatus of claim 2, wherein, The rotor placement part (140) is further provided with a first shaft hole (160) for the shaft of the rotor to pass through.

4. A rotor magnet assembly apparatus according to any one of claims 1 to 3, wherein The fixing device (300) includes a fixing member (310) and a second driving component (320) for driving the fixing member (310) to move along the vertical direction, the fixing member (310) is provided with a second shaft hole (330) for the shaft of the rotor to pass through, and the fixing member (310) is coaxial with the magnetic sheet disc (100).

5. The rotor magnet assembly apparatus of claim 4, wherein, ​ 6. A rotor magnet assembly apparatus according to any one of claims 1 to 3, wherein ​ 7. A rotor magnet assembly apparatus according to any one of claims 1 to 3, wherein ​ 8. A rotor magnet assembly apparatus according to any one of claims 1 to 3, wherein ​

Images