Air pressure type cleaning tank for chicken
By designing a pneumatic cleaning tank for chicken, the whole chicken moves and rotates horizontally in the tank. The use of air bubbles and water flow improves the cleaning effect, solving the problem of incomplete cleaning of whole chickens and achieving efficient cleaning and quality improvement.
Patent Information
- Application Number
- CN202423115350.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In existing technologies, whole chickens are not cleaned properly, resulting in low cleaning efficiency, increased workload for workers, and poor cleaning quality.
A chicken pneumatic cleaning tank was designed, which includes a drive mechanism and an air supply mechanism. The drive mechanism controls the horizontal movement and rotation of the whole chicken in the cleaning tank through a linear drive component and a rotary drive component. The air supply mechanism generates bubbles and water flow through a booster pump to improve the cleaning effect.
This technology enables the simultaneous and efficient cleaning of multiple whole chickens, improving cleaning quality and efficiency while reducing the workload of staff.
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Figure CN223745659U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of cleaning equipment, in particular to a chicken air pressure type cleaning tank. BACKGROUND
[0002] During the whole chicken chicken processing process, the whole chicken is removed and cleaned after the internal organs are removed and cleaned, and then the whole chicken is cleaned again.
[0003] In the related art, when the whole chicken is cleaned again after the internal organs are removed, the whole chicken is usually cleaned after walking through the cleaning tank once. Since the water flow in the cleaning tank is weak, the impact of the water flow on the whole chicken is small, so the cleaning is not clean. The worker still needs to take out the whole chicken that is not clean, manually operate and clean again, which increases the working time, reduces the cleaning efficiency and cleaning quality of the whole chicken, and increases the labor intensity of the worker.
[0004] Therefore, the chicken air pressure type cleaning tank is proposed to solve the above problems. Practical new type content
[0005] The application aims to provide a chicken air pressure type cleaning tank, which can clean multiple whole chickens at the same time, greatly improve the cleaning efficiency and cleaning quality of the whole chicken, and reduce the labor intensity of the worker.
[0006] The above technical purpose of the application is achieved by the following technical scheme: a chicken air pressure type cleaning tank, comprising a cleaning tank body, the top of the cleaning tank body is an open structure, the bottom of the cleaning tank body is an arc surface structure, a plurality of supporting legs are fixedly installed at the bottom of the cleaning tank body at equal intervals, a plurality of L-shaped supports are fixedly installed on both sides of the top of the cleaning tank body, a plurality of L-shaped supports are fixedly installed on the same fixing beam, the bottom of the fixing beam is provided with a driving mechanism for hanging and controlling the movement of the whole chicken, and the cleaning tank body is also provided with an air supply mechanism for supplying pressurized air into the cleaning tank.
[0007] By adopting the above technical scheme, the cleaning tank body is used to contain clean water for cleaning the whole chicken after the internal organs are removed, the plurality of supporting legs are used to stably support the cleaning tank body, the driving mechanism is provided to facilitate the secure hanging of the whole chicken and control the movement of the hung whole chicken, so that the whole chicken can be fully contacted with the water in the cleaning tank, improving the comprehensiveness and effect of cleaning.
[0008] The further arrangement of the application is that the driving mechanism comprises a linear driving assembly, a shaft seat, a vertical shaft, a disc, a plurality of hooks and a rotary driving assembly, the linear driving assembly and the rotary driving assembly are located at the bottom of the fixed beam, the shaft seat is arranged at the bottom of the linear driving assembly, the vertical shaft is rotatably arranged at the bottom of the shaft seat, the disc is fixedly arranged at the bottom end of the vertical shaft, and the plurality of hooks are fixedly arranged at the bottom of the disc and are uniformly distributed.
[0009] By adopting the above technical scheme, the plurality of hooks can be used to securely hang the plurality of whole chickens below the disc, thereby facilitating simultaneous cleaning of the plurality of whole chickens, the linear driving assembly is used to control horizontal linear movement and vertical lifting movement of the disc and the plurality of hooks, and the rotary driving assembly is used to control horizontal rotation of the disc and the plurality of hooks.
[0010] The further arrangement of the application is that the linear driving assembly comprises an electric guide rail, an electric sliding seat and a hydraulic cylinder, the electric guide rail is fixedly arranged at the bottom of the fixed beam, the electric sliding seat is slidingly arranged on the electric guide rail, the hydraulic cylinder is fixedly arranged at the bottom of the electric sliding seat, and the shaft seat is fixedly arranged at the output shaft end of the hydraulic cylinder.
[0011] By adopting the above technical scheme, the sliding connection of the electric sliding seat on the electric guide rail can be used to control horizontal linear movement of the shaft seat, the vertical shaft, the disc and the plurality of hooks, and the telescopic feature of the hydraulic cylinder can be used to control vertical lifting movement of the shaft seat, the vertical shaft, the disc and the plurality of hooks.
[0012] The further arrangement of the application is that the rotary driving assembly comprises a gear, a plurality of L-shaped electric telescopic rods and a rack, the gear is fixedly arranged on the vertical shaft, the plurality of L-shaped electric telescopic rods are fixedly connected to the bottom of the fixed beam and are equally spaced, the L-shaped electric telescopic rod comprises a vertical electric telescopic part and a horizontal connecting rod, the vertical electric telescopic part is fixedly connected to the bottom of the fixed beam, the horizontal connecting rod is fixedly connected to the output end of the vertical electric telescopic part, the rack is arranged on one side of the gear, one end of the horizontal connecting rod is fixedly connected to one side of the rack, and the gear is engaged with the rack.
[0013] By adopting the above technical scheme, the height position of the rack can be adjusted by using the telescopic feature of the L-shaped electric telescopic rod, thereby ensuring effective engagement of the gear and the rack when the shaft seat, the vertical shaft, the disc and the plurality of hooks are controlled to lift by the hydraulic cylinder, and the shaft seat, the vertical shaft, the disc and the plurality of hooks are controlled to horizontally rotate in the process of being controlled to horizontally linearly move, thereby enabling the hung whole chickens to continuously rotate in the cleaning process, further increasing the contact area and friction of the whole chickens with water, and thereby greatly improving the cleaning efficiency and cleaning quality.
[0014] The further arrangement of the application is that the air feeding mechanism comprises a booster air pump, an exhaust main pipe, exhaust branch pipes and exhaust heads, the booster air pump is fixedly installed on one side of the outer wall of the cleaning tank body, the exhaust main pipe is fixedly connected to the exhaust end of the booster air pump, the exhaust branch pipes are fixedly connected to the exhaust main pipe, the exhaust heads are fixedly connected to the exhaust branch pipes and located below the cleaning tank body, and one end of the exhaust head extends into the cleaning tank body.
[0015] By adopting the above technical scheme, the booster air pump is used to deliver booster air into the cleaning tank body, the booster air is uniformly distributed in the cleaning tank body through the exhaust main pipe, the exhaust branch pipes and the exhaust heads, the water in the cleaning tank body produces bubbles and water flow surges, and the cleaning strength and cleaning quality of the whole chicken can be improved.
[0016] The further arrangement of the application is that the number of the exhaust branch pipes is multiple, the multiple exhaust branch pipes are uniformly distributed at equal intervals, and three exhaust heads are arranged on each exhaust branch pipe, and the three exhaust heads are uniformly distributed around the bottom of the cleaning tank body.
[0017] By adopting the above technical scheme, the booster air can fully act on the whole chicken, produce bubbles and water flow surges and impact, and effectively remove dirt, blood water, impurities and the like on the surface of the chicken meat, and further enhance the cleaning strength and cleaning quality of the whole chicken.
[0018] The further arrangement of the application is that a filter screen is fixedly installed on one end of the exhaust head in the cleaning tank body.
[0019] By adopting the above technical scheme, the phenomenon of pipeline blockage caused by impurities entering the exhaust head is prevented, and stable operation of the air feeding mechanism is ensured.
[0020] The further arrangement of the application is that a reinforcing plate is fixedly installed on the exhaust main pipe, and one side of the reinforcing plate is fixedly connected to the outer side wall of the cleaning tank body.
[0021] By adopting the above technical scheme, the stability of the exhaust main pipe is improved.
[0022] The further arrangement of the application is that a sewage pipe is fixedly installed on the front side of the outer wall of the cleaning tank body, and a sewage valve is fixedly installed on the sewage pipe.
[0023] By adopting the above technical scheme, the sewage in the cleaning tank body can be easily discharged, and the clean water can be easily replaced.
[0024] The application has at least one of the following beneficial technical effects:
[0025] 1. The driving mechanism can reliably hang multiple whole chickens and control the horizontal linear movement and horizontal rotation of the multiple whole chickens in the cleaning tank body, so that the whole chickens can fully contact with water in the cleaning tank body, and the comprehensiveness and effect of cleaning are improved.
[0026] 2、The application can control the discharge of the pressurized air from the plurality of exhaust heads and uniformly distribute in the clean water in the cleaning tank body by using the aeration mechanism, so that the clean water in the cleaning tank body produces bubbles and water flow surges and impacts, which can improve the cleaning intensity of the whole chicken, and further improve the cleaning efficiency and cleaning quality of the whole chicken, and reduce the labor intensity of the workers.
[0027] 3、The filter screen can prevent impurities from entering the exhaust head to cause pipeline blockage phenomenon, and ensure the stable operation of the aeration mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 is the front view structural schematic diagram of the embodiment.
[0029] Figure 2 is the top view structural schematic diagram of the embodiment.
[0030] Figure 3 is the right view structural schematic diagram of the driving mechanism.
[0031] Figure 4 is the bottom view structural schematic diagram of the embodiment.
[0032] In the figure, 1 is a cleaning tank body; 2 is a supporting leg; 3 is an L-shaped support; 4 is a fixed beam; 5 is an electric guide rail; 6 is an electric sliding seat; 7 is a hydraulic cylinder; 8 is an axle seat; 9 is a vertical shaft; 10 is a disc; 11 is a hook; 12 is a gear; 13 is an L-shaped electric telescopic rod; 14 is a rack; 15 is a pressurized air pump; 16 is an exhaust main pipe; 17 is an exhaust branch pipe; 18 is an exhaust head; 19 is a filter screen; 20 is a reinforcing plate; 21 is a sewage discharge pipe; 22 is a sewage discharge valve. DETAILED DESCRIPTION
[0033] The technical solutions of the application will be described clearly and completely below in combination with specific embodiments. Obviously, the described embodiments are only some of the embodiments of the application, not all the embodiments. Based on the embodiments of the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.
[0034] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4 , the application provides a chicken meat air pressure type cleaning tank, which comprises a cleaning tank body 1, the top of the cleaning tank body 1 is of an open structure, the bottom of the cleaning tank body 1 is of an arc surface structure, a plurality of supporting legs 2 are fixedly installed at the bottom of the cleaning tank body 1 at equal intervals, a plurality of L-shaped supports 3 are fixedly installed at the top of the cleaning tank body 1 at both sides, and a same fixed beam 4 is fixedly installed on the plurality of L-shaped supports 3, wherein:
[0035] The bottom of the fixed beam 4 is equipped with a drive mechanism for hanging whole chickens and controlling their movement. The drive mechanism includes a linear drive assembly, a bearing seat 8, a vertical shaft 9, a disc 10, multiple hooks 11, and a rotary drive assembly. Both the linear drive assembly and the rotary drive assembly are located at the bottom of the fixed beam 4. The bearing seat 8 is located at the bottom of the linear drive assembly. The vertical shaft 9 is rotatably mounted on the bottom of the bearing seat 8. The disc 10 is fixedly mounted on the bottom end of the vertical shaft 9. Multiple hooks 11 are fixedly mounted on the bottom of the disc 10 and are evenly distributed. The linear drive assembly includes an electric guide rail 5, an electric slide block 6, and a hydraulic cylinder 7. The electric guide rail 5 is fixedly mounted on the bottom of the fixed beam 4, and the electric slide block 6 is slidably mounted on the electric guide rail 5. The pressure cylinder 7 is fixedly installed at the bottom of the electric slide block 6, and the shaft seat 8 is fixedly installed at the output shaft end of the hydraulic cylinder 7. The rotary drive assembly includes a gear 12, multiple L-shaped electric telescopic rods 13 and a rack 14. The gear 12 is fixedly mounted on the vertical shaft 9. The multiple L-shaped electric telescopic rods 13 are all fixedly connected to the bottom of the fixed beam 4 and are distributed at equal intervals. The L-shaped electric telescopic rod 13 includes a vertical electric telescopic part and a horizontal connecting rod. The vertical electric telescopic part is fixedly connected to the bottom of the fixed beam 4, and the horizontal connecting rod is fixedly connected to the output end of the vertical electric telescopic part. The rack 14 is located on one side of the gear 12, and one end of the horizontal connecting rod is fixedly connected to one side of the rack 14. The gear 12 meshes with the rack 14.
[0036] In this embodiment, the cleaning tank 1 is also provided with an air supply mechanism for supplying pressurized air into the cleaning tank 1. The air supply mechanism includes a booster air pump 15, an exhaust main pipe 16, an exhaust branch pipe 17, and an exhaust head 18. The booster air pump 15 is fixedly installed on one side of the outer wall of the cleaning tank 1. The exhaust main pipe 16 is fixedly connected to the discharge end of the booster air pump 15. The exhaust branch pipe 17 is fixedly connected to the exhaust main pipe 16. The exhaust head 18 is fixedly connected to the exhaust branch pipe 17 and located below the cleaning tank 1. One end of the exhaust head 18 extends into the cleaning tank 1.
[0037] In this embodiment, it should be noted that the hook 11 is made of stainless steel, and the end of the hook 11 away from the disc 10 is a spike, so that the whole chicken can be hung stably and securely on the hook 11. The hook 11 made of stainless steel has the advantages of being lightweight, not easily deformed, and not easily corroded, and can be durable for a long time.
[0038] In this embodiment, the number of exhaust branch pipes 17 is set to multiple, and the multiple exhaust branch pipes 17 are evenly distributed at equal intervals. Each exhaust branch pipe 17 is provided with three exhaust heads 18, and the three exhaust heads 18 are evenly distributed around the bottom of the cleaning tank 1.
[0039] In this embodiment, a filter screen 19 is fixedly installed at one end of the exhaust head 18 located inside the cleaning tank 1.
[0040] In this embodiment, the reinforcing plate 20 is fixedly installed on the exhaust manifold 16, and one side of the reinforcing plate 20 is fixedly connected with the outer side wall of the cleaning tank body 1.
[0041] In this embodiment, the drain pipe 21 is fixedly installed on the front side outer wall of the cleaning tank body 1, and the drain valve 22 is fixedly installed on the drain pipe 21.
[0042] In this embodiment, it needs to be explained that the electric guide rail 5, the electric sliding seat 6, the hydraulic cylinder 7, the L-shaped electric telescopic rod 13 and the booster air pump 15 can be purchased in the market or customized in the factory, and the electric guide rail 5, the electric sliding seat 6, the hydraulic cylinder 7, the L-shaped electric telescopic rod 13 and the booster air pump 15 are provided with a power supply, and the line connection mode and the control mode belong to mature technology in the field, so as to fully disclose, and therefore, the details are not described herein.
[0043] Through the above structure, the chicken air pressure type cleaning tank can clean multiple whole chickens at the same time, greatly improves the cleaning efficiency and quality of the whole chickens, and reduces the labor intensity of the workers. In specific operation, a proper amount of clean water is injected into the cleaning tank body 1, and multiple whole chickens with internal organs removed are hooked on the corresponding hooks 11 in turn, then the hydraulic cylinder 7 is controlled to extend and operate, the output end of the hydraulic cylinder 7 pushes the shaft seat 8, the vertical shaft 9, the disc 10, the multiple hooks 11 and the multiple whole chickens placed thereon to vertically descend, at the same time, the multiple L-shaped electric telescopic rods 13 are controlled to extend and operate, which makes the rack 14 vertically descend, and then the height position of the rack 14 is adjusted to ensure that the gear 12 and the rack 14 are effectively engaged, when the multiple whole chickens placed thereon are immersed in the clean water in the cleaning tank body 1 to a proper depth and the gear 12 and the rack 14 are effectively engaged, the operation of the hydraulic cylinder 7 and the multiple L-shaped electric telescopic rods 13 is stopped, then the electric sliding seat 6 is controlled to horizontally and linearly slide on the electric guide rail 5, which can make the electric sliding seat 6 drive the shaft seat 8, the vertical shaft 9, the disc 10, the multiple hooks 11 and the multiple whole chickens placed thereon to horizontally and linearly move, so that the multiple whole chickens linearly move in the cleaning tank body 1, and the multiple whole chickens are cleaned by the clean water;
[0044] When the electric sliding seat 6 drives the shaft seat 8, the vertical shaft 9, the disc 10, the multiple hooks 11 and the multiple whole chickens placed thereon to horizontally and linearly move, the vertical shaft 9, the disc 10, the multiple hooks 11 and the multiple whole chickens placed thereon can be horizontally rotated by the meshing transmission of the gear 12 and the rack 14, which can increase the contact area and friction between the whole chickens and the water, and improve the cleaning efficiency and quality when the multiple whole chickens placed thereon are continuously horizontally rotated while linearly moving for cleaning;
[0045] In the process of cleaning the whole chicken, by starting the operation of the booster air pump 15, the booster air is discharged from the plurality of exhaust heads 18 and uniformly distributed in the clean water in the cleaning tank body 1, so that the clean water inside the cleaning tank body 1 produces bubbles and water flow surges and impacts, which can improve the cleaning intensity of the whole chicken, and further improve the cleaning efficiency and cleaning quality of the whole chicken.
[0046] After cleaning, stop the sliding of the electric sliding seat 6, close the booster air pump 15, then control the hydraulic cylinder 7 to retract and reset, and control the plurality of L-shaped electric telescopic rods 13 to retract and reset, that is, the cleaned whole chickens can be moved out of the cleaning tank body 1, and the cleaned whole chickens can be taken out one by one.
[0047] The chicken air pressure type cleaning tank provided by the present application is described in detail. The principles and implementation methods of the present application are described by applying specific examples. The above examples are only used to help understand the method and its core idea. It should be pointed out that for ordinary skilled persons in the technical field, without departing from the principles of the present application, the present application can be improved and modified, and these improvements and modifications also fall within the protection scope of the present application.
Claims
1. A chicken air pressure washer tank characterized by, The utility model provides a whole chicken cleaning device, including the cleaning tank body (1), the top of cleaning tank body (1) is open configuration, the bottom of cleaning tank body (1) is arc surface configuration, the bottom of cleaning tank body (1) equidistant fixed mounting has a plurality of support (2), the top of cleaning tank body (1) both sides all fixed mounting has a plurality of even distribution L type support (3), a plurality of L type support (3) on fixed mounting has same fixed beam (4), the bottom of fixed beam (4) is provided with for hanging whole chicken and control whole chicken moves drive mechanism, still be provided with for conveying pressurized air to cleaning tank body (1) in the cleaning tank body (1) gasification mechanism.
2. The chicken pressure washer according to claim 1, wherein: The drive mechanism includes a linear drive assembly, a shaft seat (8), a vertical shaft (9), a disc (10), a plurality of hooks (11) and a rotary drive assembly, the linear drive assembly and the rotary drive assembly are located at the bottom of the fixed beam (4), the shaft seat (8) is arranged at the bottom of the linear drive assembly, the vertical shaft (9) is rotatably arranged at the bottom of the shaft seat (8), the disc (10) is fixedly arranged at the bottom end of the vertical shaft (9), and a plurality of hooks (11) are fixedly arranged at the bottom of the disc (10) and evenly distributed.
3. The chicken pressure washer according to claim 2, wherein: The linear drive assembly includes an electric guide rail (5), an electric sliding seat (6) and a hydraulic cylinder (7), the electric guide rail (5) is fixedly arranged at the bottom of the fixed beam (4), the electric sliding seat (6) is slidably arranged on the electric guide rail (5), and the hydraulic cylinder (7) is fixedly arranged at the bottom of the electric sliding seat (6). The shaft seat (8) is fixedly arranged at the output shaft end of the hydraulic cylinder (7).
4. The chicken pressure washer according to claim 3, wherein: The rotary drive assembly includes a gear (12), a plurality of L-shaped electric telescopic rods (13) and a rack (14), the gear (12) is fixedly arranged on the vertical shaft (9), a plurality of L-shaped electric telescopic rods (13) are fixedly connected to the bottom of the fixed beam (4) and evenly distributed, the L-shaped electric telescopic rod (13) includes a vertical electric telescopic part and a horizontal connecting rod, the vertical electric telescopic part is fixedly connected to the bottom of the fixed beam (4), the horizontal connecting rod is fixedly connected to the output end of the vertical electric telescopic part, the rack (14) is arranged on one side of the gear (12), one end of the horizontal connecting rod is fixedly connected to one side of the rack (14), and the gear (12) is engaged with the rack (14).
5. The chicken pressure washer according to claim 1, wherein: The gasification mechanism includes a booster air pump (15), an exhaust main pipe (16), an exhaust branch pipe (17) and an exhaust head (18), the booster air pump (15) is fixedly arranged on one side of the outer wall of the cleaning tank body (1), the exhaust main pipe (16) is fixedly connected to the discharge end of the booster air pump (15), the exhaust branch pipe (17) is fixedly connected to the exhaust main pipe (16), the exhaust head (18) is fixedly connected to the exhaust branch pipe (17) and located below the cleaning tank body (1), and one end of the exhaust head (18) extends into the cleaning tank body (1).
6. A chicken pressure washer according to claim 5 wherein: The number of the exhaust branch pipes (17) is set to be multiple, the multiple exhaust branch pipes (17) are evenly distributed at equal intervals, and three exhaust heads (18) are arranged on each exhaust branch pipe (17), and the three exhaust heads (18) are evenly distributed around the bottom of the cleaning tank body (1).
7. The chicken pressure washer according to claim 6, wherein: One end of the exhaust head (18) is fixedly installed with a filter screen (19) in the cleaning tank body (1).
8. The chicken pressure washer according to claim 5, wherein: The reinforcing plate (20) is fixedly sleeved on the exhaust manifold (16), and one side of the reinforcing plate (20) is fixedly connected with the outer side wall of the cleaning tank body (1).
9. The chicken pressure washer according to claim 1, wherein: The front outer wall of the cleaning tank body (1) is fixedly installed with a blowdown pipe (21), and the blowdown pipe (21) is fixedly installed with a blowdown valve (22).