Tea disc fermentation machine convenient for pile turning
By designing a disc fermentation machine for tea, which utilizes a turning plate and a dispersing roller to turn and disperse the tea leaves, the problem of uneven tea fermentation is solved, thereby improving the fermentation quality and production efficiency of tea.
Patent Information
- Application Number
- CN202423274685.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the current tea fermentation process, the fermentation of Pu'er tea piles is uneven, resulting in low product stability. Frequent turning of the piles is necessary, which is labor-intensive and affects the quality of the tea.
Design a tea disc fermentation machine, including a base, fermentation disc, fixed plate, flip plate and dispersing roller. The flip plate and dispersing roller are driven by a motor to turn and disperse the tea leaves. The use of heating wire and nozzles ensures uniform fermentation.
This method achieves uniform fermentation of tea leaves, reduces the labor intensity of manual turning, lowers production costs, and improves the quality of tea fermentation.
Smart Images
Figure CN223745677U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of tea processing, concretely relates to a tea disc fermentation machine facilitating heap turning. BACKGROUND
[0002] In the tea processing process, fermentation is one of the important steps of tea making. Tea fermentation is through the activity of microorganisms and the action of tea internal enzymes, which makes the oxidation and polymerization of polyphenols in tea, forms the unique aroma, color and taste of black tea;
[0003] In the fermentation process, the fermentation in the Pu'er tea pile is very uneven, so the stability of the Pu'er tea product is not high, so it is necessary to turn the tea pile frequently during the fermentation process, but the current tea fermentation pile turning process is usually still in the extremely primitive manual pile digging and material shoveling mode, the production mode is extensive, the production cost is high, the labor intensity is big, and the tea is easy to form a lump during fermentation, thereby affecting the fermentation effect of the tea, and further leading to the uneven quality of the tea fermentation;
[0004] To solve the above problems, a tea disc fermentation machine facilitating heap turning is provided in the application. CONTENT OF THE UTILITY MODEL
[0005] In view of the problems in the related art, the utility model provides a tea disc fermentation machine facilitating heap turning to overcome the above technical problems existing in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A tea disc fermentation machine facilitating heap turning, comprising a base, a fermentation disc is rotatably connected to the top of the base, a fixed plate is rotatably connected to the top of the fermentation disc, a connecting column is fixedly connected to the bottom of the fixed plate, a turning plate is fixedly connected to the end of the connecting column away from the fixed plate, a fixed block is fixedly connected to the outer side wall of the turning plate, an installation plate is fixedly connected to the outer side wall of the fixed block, a fixed lug is fixedly connected to the top of the installation plate, a limiting block is fixedly connected to the outer side wall of the fixed lug, a first motor is fixedly connected to the top of the limiting block, a scattering roller is fixedly connected to the output end of the first motor, and a fixed strip is fixedly connected to the outer side wall of the scattering roller.
[0008] Preferably, the top of the fixed plate is fixedly connected with a control unit, and the bottom of the fixed plate is provided with a heating wire.
[0009] Preferably, the top of the fixed plate is fixedly connected with a liquid storage tank, the outer side wall of the liquid storage tank is provided with a conveying pipe, the end of the conveying pipe away from the liquid storage tank is fixedly connected with a shunt frame, and the bottom of the shunt frame is provided with a spray head.
[0010] Preferably, the inner side wall of the base is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a gear, and the outer side wall of the fermentation disc is fixedly connected with a gear tooth.
[0011] Preferably, the inner bottom center of the fermentation disc is fixedly connected with a rotating frame, and the bottom center of the fixed plate is fixedly connected with a positioning column.
[0012] Preferably, the bottom of the positioning column is provided with a threaded groove, and the positioning column is threadedly connected with a bolt through the threaded groove.
[0013] Preferably, the bottom of the base is fixedly connected with a supporting leg.
[0014] In conclusion, the technical effects and advantages of the tea disc fermentation machine convenient for pile turning are as follows: the base, the fermentation disc, the fixed plate, the connecting column and the turning plate are arranged, the tea in the fermentation disc can be turned, the tea turned by the turning plate is scattered by the fixed strip arranged on the outer side wall of the scattering roller driven to rotate by the first motor, the tea at the bottom is effectively prevented from nodulation, and therefore the tea fermentation is more uniform. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;
[0016] Figure 2 It is an explosion structure schematic diagram of the utility model;
[0017] Figure 3 It is a heating wire and related structure schematic diagram of the utility model;
[0018] Figure 4 It is a second motor and related structure schematic diagram of the utility model;
[0019] Figure 5 It is a Figure 3 Enlarged structure schematic diagram of A in the utility model.
[0020] In the drawing: 1, base; 2, fermentation disc; 3, fixed plate; 4, connecting column; 5, turning plate; 6, fixed block; 7, mounting plate; 8, fixed lug; 9, limiting block; 10, first motor; 11, scattering roller; 12, fixed strip; 13, control unit; 14, heating wire; 15, liquid storage tank; 16, conveying pipe; 17, shunt frame; 18, spray head; 19, gear tooth; 20, second motor; 21, gear; 22, rotating frame; 23, supporting leg; 24, positioning column; 25, threaded groove; 26, bolt. DETAILED DESCRIPTION
[0021] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments.
[0022] With reference to Figures 1-5 , a tea disc fermentation machine convenient for pile turning, comprising a base 1, the top of the base 1 is rotatably connected with a fermentation disc 2, the top of the fermentation disc 2 is rotatably connected with a fixed plate 3, the bottom of the fixed plate 3 is fixedly connected with a connecting column 4, the end of the connecting column 4 away from the fixed plate 3 is fixedly connected with a turning plate 5, the outer side wall of the turning plate 5 is fixedly connected with a fixed block 6, the outer side wall of the fixed block 6 is fixedly connected with a mounting plate 7, the top of the mounting plate 7 is fixedly connected with a fixed lug 8, the outer side wall of the fixed lug 8 is fixedly connected with a limiting block 9, the top of the limiting block 9 is fixedly connected with a first motor 10, the output end of the first motor 10 is fixedly connected with a scattering roller 11, the outer side wall of the scattering roller 11 is fixedly connected with a fixed strip 12, by installing the fermentation disc 2 on the top of the base 1, and the fixed plate 3 is located on the top of the fermentation disc 2, the fermentation disc 2 can be shielded, when the tea is placed in the fermentation disc 2 for fermentation, the connecting column 4 installed at the bottom of the fixed plate 3 drives the turning plate 5 to move in the fermentation disc 2, so that the turning plate 5 can turn the tea in the fermentation disc 2, thereby effectively preventing the tea from accumulating at the bottom of the fermentation disc 2, preventing the bottom layer and the surface layer of the tea from being inconsistent in fermentation, when the tea in the fermentation disc 2 moves through the turning plate 5, the first motor 10 drives the scattering roller 11 to rotate, so that the scattering roller 11 drives the fixed strip 12 to scatter the tea, preventing the tea from coagulating into blocks, so that the tea is more evenly fermented.
[0023] With reference to Figure 1 and Figure 3 , the top of the fixed plate 3 is fixedly connected with a control unit 13, the bottom of the fixed plate 3 is provided with a heating wire 14, the temperature of the heating wire 14 can be controlled by the control unit 13, so that the heating wire 14 can heat the inside of the fermentation disc 2, so that the temperature can be controlled when the tea is fermented in the fermentation disc 2, so that the tea can be better fermented.
[0024] With reference to Figures 1-3 , the top of the fixed plate 3 is fixedly connected with a liquid storage tank 15, the outer side wall of the liquid storage tank 15 is provided with a conveying pipe 16, the end of the conveying pipe 16 away from the liquid storage tank 15 is fixedly connected with a shunt frame 17, the bottom of the shunt frame 17 is provided with a spray head 18, water stored in the liquid storage tank 15 is conveyed to the inside of the shunt frame 17 through the conveying pipe 16, and the spray head 18 provided at the bottom of the shunt frame 17 can spray water, so that the tea in the fermentation disc 2 can be sprayed, facilitating the fermentation of the tea.
[0025] With reference to Figure 4The inner side wall of the base 1 is fixedly connected with a second motor 20, the output end of the second motor 20 is fixedly connected with a gear 21, the outer side wall of the fermentation disc 2 is fixedly connected with a tooth 19, the gear 21 is driven to rotate by the second motor 20, and the tooth 19 arranged on the outer side wall of the fermentation disc 2 is engaged with the gear 21, so that the gear 21 can drive the fermentation disc 2 to rotate on the top of the base 1, the fermentation disc 2 drives the tea leaves inside to rotate, and the tea leaves inside the fermentation disc 2 can be uniformly fermented when rotating.
[0026] With reference to Figure 2 The inner bottom center of the fermentation disc 2 is fixedly connected with a rotating frame 22, and the bottom center of the fixed plate 3 is fixedly connected with a positioning column 24. The rotating frame 22 is arranged at the inner center of the fermentation disc 2, the inner side wall of the rotating frame 22 is matched with the outer side wall of the positioning column 24, so that the fermentation disc 2 can rotate around the positioning column 24 through the rotating frame 22, and then the fermentation disc 2 drives the tea leaves to rotate.
[0027] With reference to Figure 3 The bottom of the positioning column 24 is provided with a threaded groove 25, and the positioning column 24 is threadedly connected with a bolt 26 through the threaded groove 25. The bolt 26 is threadedly connected with the threaded groove 25 in the bottom of the positioning column 24, so that the fixed plate 3 can be fixed at the top center of the base 1 through the positioning column 24, and the fermentation disc 2 rotates in the interiors of the base 1 and the fixed plate 3.
[0028] With reference to Figures 1-2 The bottom of the base 1 is fixedly connected with a supporting leg 23. The supporting leg 23 arranged at the bottom of the base 1 can support the base 1, effectively prevent the equipment from shaking when rotating, and cause the equipment to tilt and affect the fermentation effect of the tea leaves.
[0029] Working principle: the fermentation disc 2 is installed on the top of the base 1, the fixed plate 3 is fixed above the fermentation disc 2 through the bolt 26, the gear 21 is driven to rotate by the second motor 20, the fermentation disc 2 rotates on the top of the base 1, the tea leaves are turned over by the turnover plate 5 when the fermentation disc 2 drives the tea leaves to rotate, the tea leaves turned over at the bottom of the fermentation disc 2 pass through the scattering roller 11, the scattering roller 11 is driven to rotate by the first motor 10, the fixed strip 12 drives the tea leaves to scatter through the scattering roller 11, so that the tea leaves can be effectively prevented from caking when fermenting, and the fermentation effect of the tea leaves is affected, the temperature of the heating wire 14 is controlled by the control unit 13, and the water stored in the liquid storage tank 15 can be sprayed through the nozzle 18 arranged at the bottom of the shunt frame 17, so that the environment in the fermentation disc 2 can be effectively suitable for the fermentation of the tea leaves.
[0030] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A tea disc fermentation machine with convenient pile turning, comprising a base (1), characterized in that, The top of the base (1) is rotatably connected with a fermentation tray (2), the top of the fermentation tray (2) is rotatably connected with a fixed plate (3), the bottom of the fixed plate (3) is fixedly connected with a connecting column (4), the end, away from the fixed plate (3), of the connecting column (4) is fixedly connected with a turning plate (5), the outer side wall of the turning plate (5) is fixedly connected with a fixed block (6), the outer side wall of the fixed block (6) is fixedly connected with a mounting plate (7), the top of the mounting plate (7) is fixedly connected with a fixed lug (8), the outer side wall of the fixed lug (8) is fixedly connected with a limiting block (9), the top of the limiting block (9) is fixedly connected with a first motor (10), the output end of the first motor (10) is fixedly connected with a scattering roller (11), the outer side wall of the scattering roller (11) is fixedly connected with a fixed strip (12).
2. A tea disc fermenting machine with easy pile turning according to claim 1, characterized in that, The top of the fixed plate (3) is fixedly connected with a control unit (13), and the bottom of the fixed plate (3) is provided with a heating wire (14).
3. The tea disc fermenting machine with convenient turning according to claim 1, characterized in that, The top of the fixed plate (3) is fixedly connected with a liquid storage tank (15), the outer side wall of the liquid storage tank (15) is provided with a conveying pipe (16), the end, away from the liquid storage tank (15), of the conveying pipe (16) is fixedly connected with a shunt frame (17), and the bottom of the shunt frame (17) is provided with a spray head (18).
4. The tea disc fermenting machine with convenient turning according to claim 1, characterized in that, The inner side wall of the base (1) is fixedly connected with a second motor (20), the output end of the second motor (20) is fixedly connected with a gear (21), and the outer side wall of the fermentation tray (2) is fixedly connected with a gear tooth (19).
5. The tea disc fermenting machine with convenient turning according to claim 1, characterized in that, The inner bottom center of the fermentation tray (2) is fixedly connected with a rotating frame (22), and the bottom center of the fixed plate (3) is fixedly connected with a positioning column (24).
6. A tea disc fermenter with easy pile turning according to claim 5, characterized in that, The bottom of the positioning column (24) is provided with a threaded groove (25), and the positioning column (24) is threadedly connected with a bolt (26) through the threaded groove (25).
7. A tea disc fermenter with easy pile turning according to claim 1, characterized in that, The bottom of the base (1) is fixedly connected with a supporting leg (23).