Soapstock sulfuric acid mixing device

By introducing a combination design of conveying device, crushing rack and mixing blades into the soap residue sulfuric acid mixing device, the problem of low mixing efficiency caused by soap residue agglomeration is solved, and efficient mixing of soap residue and sulfuric acid is achieved.

CN223747465UActive Publication Date: 2026-01-02HUBEI FUZEXIN OIL ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520001978.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2026-01-02
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Soap residue tends to clump during the mixing process, resulting in low mixing efficiency and long mixing time when mixed with sulfuric acid.

Method used

The system employs a combination of conveying devices, crushing racks, rollers, mixing drums, and motor-driven components within a mixing chamber. Through the design of conveying, crushing, and mixing blades, it achieves efficient mixing of soap residue and sulfuric acid.

Benefits of technology

It improves the mixing efficiency of soap residue and sulfuric acid, shortens the mixing time, and enhances the mixing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical production, and discloses a soapstock sulfuric acid mixing device which comprises a mixing box, a feeding port is formed in the edge of the top of the mixing box, a discharging plate is fixedly connected to the interior of the feeding port, a conveying device is arranged at the top of the discharging plate, a smashing frame is fixedly connected to the bottom of the discharging plate, and the smashing frame is fixedly connected with a conveying device. A first motor is fixedly mounted outside the crushing frame, rollers are fixedly connected to the output end of the first motor, the number of the rollers is two, protrusions are arranged outside the two rollers, and a mixing barrel is arranged at the edge of the interior of the mixing box. Compared with the prior art, the mixing device has the following advantages and effects that the two pinions drive the driving shafts and the mixing blades to rotate, so that the nigre and the sulfuric acid in the mixing barrel can be mixed, the number of the driving shafts is two, the number of the mixing blades is two groups, and the mixing efficiency of the nigre and the sulfuric acid can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of chemical production, especially relates to a soapstock sulfuric acid mixing device. BACKGROUND

[0002] The soapstock sulfuric acid mainly takes the by-product soapstock of grain and oil production projects as raw material, processes and produces acidified oil products through acidification, centrifugal and other processes, and further processes and produces industrial oleic acid, stearic acid, fatty acid oil, high-purity oleic acid, high-purity linoleic acid and high-purity palmitic acid products through hydrolysis, rectification and other processes with acidified oil as raw material.

[0003] In the prior art, such as the soapstock sulfuric acid mixing device disclosed in patent announcement No. CN212701929U, a mixing tank, a cover and a stirring assembly are included. The bottom of the mixing tank is provided with a valve drain pipe, the top of the cover is provided with a liquid inlet, the stirring assembly includes a rotary motor, a mounting rod and a tumbling stirring rod, the rotary motor is installed on the top of the cover, the mounting rod is rotatably installed on the lower side of the cover, a plurality of stirring paddles are vertically and uniformly arranged on the mounting rod, a scraper is installed on the side of the stirring paddle away from the mounting rod, the side of the scraper close to the inner wall of the mixing tank, and the tumbling stirring rod is installed on the mounting rod. The utility model is provided with stirring paddles for stirring the liquid in the mixing tank, accelerates the reaction, and the stirring paddles are provided with scrapers on the outer side to scrape off the liquid on the inner wall of the mixing tank to avoid solution wall hanging; the tumbling stirring rod is installed on the mounting rod to drive the tumbling rod to move the liquid in the mixing tank up and down to increase the stirring effect.

[0004] During the mixing process of soapstock sulfuric acid, the soapstock is in the form of lumps, which requires a long time to mix the soapstock and sulfuric acid evenly during the mixing process, thereby reducing the mixing efficiency between the soapstock and sulfuric acid, and therefore the above problems need to be improved. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a soapstock sulfuric acid mixing device with high mixing efficiency.

[0006] The technical scheme of the above technical objective is achieved by the following technical scheme: a suds foot sulfuric acid mixing device, which comprises a mixing box, a feed inlet is formed at the edge of the top of the mixing box, a discharging plate is fixedly connected inside the feed inlet, a conveying device is arranged at the top of the discharging plate, a crushing frame is fixedly connected to the bottom of the discharging plate, a first motor is fixedly installed outside the crushing frame, a roller is fixedly connected to the output end of the first motor, the number of the rollers is two, and protrusions are arranged outside the two rollers, a mixing barrel is arranged at the edge of the inside of the mixing box, a liquid pipeline is fixedly connected to the top of the mixing box, a liquid barrel is fixedly connected to one end of the liquid pipeline, a pump body is arranged in the middle of the liquid pipeline, a second motor is fixedly installed on the outer wall of the mixing barrel, a large gear wheel is fixedly connected to the output end of the second motor, a small gear wheel is rotatably connected to the inner wall of the mixing barrel, a driving shaft is fixedly connected to the center of the small gear wheel, and mixing blades are fixedly connected to the outside of the driving shaft.

[0007] By adopting the above technical scheme, the suds foot is put into the inside of the conveying device through the feed inlet, the suds foot is conveyed in the inside of the mixing box through the conveying device, when the suds foot is conveyed to the end of the conveying device, the suds foot will fall into the inside of the crushing frame, the two rollers are symmetrical to each other, and a plurality of protrusions are arranged outside the two rollers, the suds foot enters the gap between the two protrusions, the first motor is started to drive the roller and the protrusion to rotate, thereby the suds foot can be crushed, the two rollers are arranged above the mixing barrel, the crushed suds foot falls into the inside of the mixing barrel, the pump body is started to make the pump body draw the sulfuric acid in the inside of the liquid barrel into the inside of the mixing barrel through the liquid pipeline, thereby the suds foot and the sulfuric acid are both conveyed into the inside of the mixing barrel, the second motor is started to drive the large gear wheel to rotate, the outside of the large gear wheel is engaged with two small gear wheels, the driving shaft and the mixing blades are driven to rotate through the two small gear wheels, thereby the suds foot and the sulfuric acid in the inside of the mixing barrel can be mixed, and the number of the driving shafts is two and the number of the mixing blades is two groups, thereby the mixing efficiency of the suds foot and the sulfuric acid can be improved.

[0008] The utility model further provides: the number of protrusions is a plurality of, and a plurality of protrusions are divided into two groups.

[0009] By adopting the above technical scheme, the two groups of protrusions are arranged outside the two rollers, and the suds foot is crushed through the two groups of protrusions.

[0010] The utility model further provides: the conveying device is composed of conveying frame, third motor, roller and conveying belt.

[0011] By adopting the technical scheme, the roller is rotationally connected in the interior of the conveying frame, and the roller is driven by the third motor, the roller is in transmission connection with the conveying belt, and the soap stock is placed on the top of the conveying belt for conveying.

[0012] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0013] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0014] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0015] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0016] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0017] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0018] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0019] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0020] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0021] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0022] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0023] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0024] The utility model discloses further provide: the inside of the mixed box is provided with storage warehouse, the outside of mixed box is hinged with the apron.

[0025] By adopting the technical scheme, the four supporting legs are distributed around the bottom of the liquid barrel, and the four supporting legs support the bottom of the liquid barrel.

[0026] The utility model discloses the beneficial effect is:

[0027] 1. The utility model discloses a mixing box, feed inlet, unloading plate, conveying device, crushing frame, first motor, drum, protrusion, mixing barrel, liquid pipeline, liquid barrel, pump body, second motor, bull gear, pinion, drive shaft and mixing blade are set between, the soap foot is put to the inside of conveying device through feed inlet, the soap foot is conveyed in the inside of mixing box through conveying device, when the soap foot is conveyed to the end of conveying device, the soap foot will fall into the inside of crushing frame, two drums are mutually symmetrical, and a plurality of protrusions are evenly distributed on the outside of two drums, the soap foot enters the gap between two protrusions, starts first motor, makes first motor drive drum and protrusion rotate, can then crush the soap foot, and two drums are arranged above the mixing barrel, the crushed soap foot falls into the inside of mixing barrel, starts pump body, makes pump body draw the sulfuric acid in the inside of liquid barrel into the inside of mixing barrel, then makes the soap foot and sulfuric acid all be conveyed to the inside of mixing barrel, starts second motor, makes second motor drive bull gear to rotate, and the outside of bull gear is engaged with two pinions, drives drive shaft and mixing blade to rotate through two pinions, then can mix the soap foot and sulfuric acid in the inside of mixing barrel, and the number of drive shafts is two, and the number of mixing blades is two groups, then can improve the mixing efficiency of soap foot and sulfuric acid.

[0028] 2. The utility model discloses a storage bin, glass layer and scale between the setting, the soap foot of reservation is stored in the inside of storage bin, and the storage bin is closed through the cover plate, and the glass layer is transparent, and the scale outside the glass layer is observed to understand the volume of the inside of liquid barrel in time. ACCURACY

[0029] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will be to the drawing used in the embodiment description briefly introduced, obviously, the following description in the drawing is only some embodiments of the utility model, for those skilled in the art, under the premise of not paying creative labor, can also obtain other drawings according to these drawings.

[0030] Figure 1 It is the structural schematic diagram of the utility model;

[0031] Figure 2 It is the side view structural schematic diagram of the inside of the mixing box of the utility model;

[0032] Figure 3 It is the overhead structural schematic diagram of the inside of the crushing frame of the utility model;

[0033] Figure 4 For the utility model Figure 2 The enlarged structural schematic view of A in the middle.

[0034] In the figure, 1, mixing box; 2, feed inlet; 3, blanking plate; 4, conveying device; 5, pulverizing frame; 6, first motor; 7, roller; 8, protrusion; 9, mixing barrel; 10, liquid pipeline; 11, liquid barrel; 12, pump body; 13, second motor; 14, large gear; 15, small gear; 16, drive shaft; 17, mixing blade; 18, storage bin; 19, base; 20, sealing plug; 21, glass layer; 22, scale; 23, box door; 24, handle. DETAILED DESCRIPTION

[0035] The technical scheme of the utility model will be described clearly and completely in connection with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0036] Reference Figures 1-4The utility model relates to a kind of soap foot sulfuric acid mixing devices, including mixing box 1, the edge at the top of mixing box 1 is equipped with feed inlet 2, the inside fixed connection of feed inlet 2 is equipped with blanking plate 3, the top of blanking plate 3 is equipped with conveying device 4, the bottom of blanking plate 3 is fixedly connected with crushing frame 5, the outside fixed mounting of crushing frame 5 is equipped with first motor 6, the output of first motor 6 is fixedly connected with roller 7, the number of roller 7 is two, and the outside of two roller 7 is equipped with protrusion 8, the edge in the inside of mixing box 1 is equipped with mixing barrel 9, the top of mixing box 1 is fixedly connected with liquid pipeline 10, one end of liquid pipeline 10 is fixedly connected with liquid barrel 11, the middle of liquid pipeline 10 is equipped with pump body 12, the outer wall of mixing barrel 9 is fixedly installed with second motor 13, the output of second motor 13 is fixedly connected with big gear wheel 14, the inner wall of mixing barrel 9 is rotatably connected with pinion 15, the center of pinion 15 is fixedly connected with driving shaft 16, the outside of driving shaft 16 is fixedly connected with mixing blade 17, soap foot is put into the inside of conveying device 4 through feed inlet 2, soap foot is conveyed in the inside of mixing box 1 by conveying device 4, when soap foot is conveyed to the end of conveying device, soap foot will fall into the inside of crushing frame 5, two roller 7 are mutually symmetrical, and the outside of two roller 7 is evenly distributed with multiple protrusions 8, soap foot enters the gap between two protrusions 8, start first motor 6, so that first motor 6 drives roller 7 and protrusion 8 to rotate, to crush soap foot, and two roller 7 are arranged above mixing barrel 9, crushed soap foot falls into the inside of mixing barrel 9, start pump body 12, so that pump body 12 draws sulfuric acid in the inside of liquid barrel 11 into the inside of mixing barrel 9 through liquid pipeline 10, so that soap foot and sulfuric acid are all conveyed to the inside of mixing barrel 9, start second motor 13, so that second motor 13 drives big gear wheel 14 to rotate, the outside of big gear wheel 14 is engaged with two pinions 15, two pinions 15 drive driving shaft 16 and mixing blade 17 to rotate, to mix soap foot and sulfuric acid in the inside of mixing barrel 9, and the number of driving shaft 16 is two, the number of mixing blade 17 is two groups, to improve the mixing efficiency of soap foot and sulfuric acid, the number of protrusion 8 is several, and several protrusions 8 are evenly divided into two groups, two groups of protrusions 8 are distributed on the outside of two roller 7, crush soap foot by two groups of protrusions 8, conveying device 4 is composed of conveying frame, third motor, roller and conveying belt, roller is rotatably connected in the inside of conveying frame, and roller provides driving force by third motor, roller and conveying belt are in transmission connection, soap foot is placed on the top of conveying belt and is conveyed, the inside of mixing box 1 is equipped with storage bin 18, the outside of mixing box 1 is hinged with cover plate, reserve soap foot is stored in the inside of storage bin 18, storage bin 18 is closed by cover plate, the edge at the bottom of mixing box 1 is fixedly connected with base 19, mixing barrel 9 is fixed in the inside of base 19, mixing barrel 9 is fixed in the inside of mixing box 1 by base 19, improve the stability of mixing barrel 9 in the process of operation,The outside of the mixing barrel 9 is provided with a discharge pipe, the inside of the discharge pipe is provided with a valve, when discharging the soapstock sulfuric acid in the inside of the mixing barrel 9, the valve is opened, the soapstock sulfuric acid is discharged through the discharge pipe, the top of the liquid barrel 11 is provided with a liquid inlet, the inside of the liquid inlet is inserted with a sealing plug 20, when needing to inject sulfuric acid into the inside of the liquid barrel 11, the sealing plug 20 is opened, the sulfuric acid enters into the inside of the liquid barrel 11 through the liquid inlet, the outside of the liquid barrel 11 is provided with a glass layer 21, the outside of the glass layer 21 is provided with a scale 22, the glass layer 21 is transparent, the volume in the inside of the liquid barrel 11 can be known in time by observing the scale outside the glass layer 21, the outside of the mixing box 1 is hinged with a box door 23, the outside of the box door 23 is fixedly connected with a handle 24, the box door 23 is opened, the soapstock sulfuric acid in the inside of the mixing barrel 9 can be discharged, the two sides of the bottom of the liquid barrel 11 are fixedly connected with supporting legs, the number of the supporting legs is four, the four supporting legs are distributed around the bottom of the liquid barrel 11, the four supporting legs support the bottom of the liquid barrel 11.

[0037] In the utility model, the soapstock is put into the inside of the conveying device 4 through the feeding port 2, the soapstock is conveyed in the inside of the mixing box 1 through the conveying device 4, when the soapstock is conveyed to the end of the conveying device, the soapstock will fall into the inside of the crushing frame 5, the two rollers 7 are mutually symmetrical, and a plurality of protrusions 8 are distributed on the outside of the two rollers 7, the soapstock enters the gap between the two protrusions 8, the first motor 6 is started, so that the first motor 6 drives the roller 7 and the protrusion 8 to rotate, and then the soapstock can be crushed, and the two rollers 7 are arranged above the mixing barrel 9, the crushed soapstock falls into the inside of the mixing barrel 9, the pump body 12 is started, so that the pump body 12 draws the sulfuric acid in the inside of the liquid barrel 11 into the inside of the mixing barrel 9 through the liquid pipeline 10, and then the soapstock and the sulfuric acid are conveyed into the inside of the mixing barrel 9, the second motor 13 is started, so that the second motor 13 drives the large gear wheel 14 to rotate, the two pinion gears 15 are engaged on the outside of the large gear wheel 14, the driving shaft 16 and the mixing blade 17 are driven to rotate through the two pinion gears 15, and then the soapstock and the sulfuric acid in the inside of the mixing barrel 9 can be mixed, and the number of the driving shaft 16 is two, and the number of the mixing blade 17 is two groups, and then the mixing efficiency of the soapstock and the sulfuric acid can be improved.

[0038] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A soapstock sulfuric acid mixing apparatus comprising a mixing tank (1), characterized in that: The edge of the top of the mixing box (1) is provided with a feeding port (2), the inside of the feeding port (2) is fixedly connected with a discharging plate (3), the top of the discharging plate (3) is provided with a conveying device (4), the bottom of the discharging plate (3) is fixedly connected with a crushing frame (5), the outside of the crushing frame (5) is fixedly installed with a first motor (6), the output end of the first motor (6) is fixedly connected with a roller (7), the number of the roller (7) is two, and the outside of the two rollers (7) is provided with a protrusion (8), the edge of the inside of the mixing box (1) is provided with a mixing barrel (9), the top of the mixing box (1) is fixedly connected with a liquid pipeline (10), one end of the liquid pipeline (10) is fixedly connected with a liquid barrel (11), the middle of the liquid pipeline (10) is provided with a pump body (12), the outer wall of the mixing barrel (9) is fixedly installed with a second motor (13), the output end of the second motor (13) is fixedly connected with a large gear (14), the inner wall of the mixing barrel (9) is rotatably connected with a small gear (15), the center of the small gear (15) is fixedly connected with a driving shaft (16), the outside of the driving shaft (16) is fixedly connected with a mixing blade (17).

2. A device for mixing soapstock sulfuric acid as claimed in claim 1, wherein: The number of the protrusions (8) is several, and the several protrusions (8) are divided into two groups.

3. A device for mixing soapstock sulfuric acid as claimed in claim 1, wherein: The conveying device (4) is composed of a conveying frame, a third motor, a roller and a conveying belt.

4. A device for mixing soapstock sulfuric acid as defined in claim 1, wherein: The inside of the mixing box (1) is provided with a storage bin (18), and the outside of the mixing box (1) is hinged with a cover plate.

5. A device for mixing soapstock sulfuric acid as defined in claim 1, wherein: The edge of the bottom of the mixing box (1) is fixedly connected with a base (19), and the mixing barrel (9) is fixed in the inside of the base (19).

6. A device for mixing soapstock sulfuric acid as defined in claim 1, wherein: One side of the outside of the mixing barrel (9) is provided with a discharge pipe, and the inside of the discharge pipe is provided with a valve.

7. A device for mixing soapstock sulfuric acid as defined in claim 1, wherein: The top of the liquid barrel (11) is provided with a liquid inlet, and the inside of the liquid inlet is inserted with a sealing plug (20).

8. A device for mixing soapstock sulfuric acid as defined in claim 1, wherein: The outside of the liquid barrel (11) is provided with a glass layer (21), and the outside of the glass layer (21) is provided with a scale (22).

9. A device for mixing soapstock sulfuric acid as defined in claim 1, wherein: The outside of the mixing box (1) is hinged with a box door (23), and the outside of the box door (23) is fixedly connected with a handle (24).

10. A device for mixing soapstock sulfuric acid as defined in claim 1, wherein: The two sides of the bottom of the liquid barrel (11) are fixedly connected with supporting legs, and the number of the supporting legs is four.

Citation Information

Patent Citations

  • Soapstock sulfuric acid mixing device

    CN212701929U