Forging and pressing equipment for tower structural member

By designing an adjustable connecting mechanism and support tank for tower structural components, the problems of metal deformation and weld stress concentration during the forging process were solved, thereby improving the stability and success rate of the forging process.

CN223748462UActive Publication Date: 2026-01-02DONGTAI XINJIEKE MASCH CO LTD
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Patent Information

Application Number
CN202520167529.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-01-02
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Existing forging equipment for tower structures is prone to deformation during the forging process due to the thickness of the metal parts, which reduces the quality of the structural parts. Furthermore, stress concentration at the welds makes them prone to cracking, and existing equipment cannot guarantee the stability of the forging process.

Method used

A forging press for tower structural components was designed. An adjustable connecting mechanism and a support cylinder are connected by a screw. Combined with a hydraulic hammer and a drive mechanism, the stability of the structural components during the forging process is ensured and displacement is prevented. Automated control is achieved through the movement of the support cylinder and the drive of the fixed support.

Benefits of technology

It improves the stability and success rate of the forging process, prevents forging failure of structural parts due to deviation, ensures the forging effect, and avoids stress concentration and cracking problems at the weld.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of forging and pressing equipment, and discloses forging and pressing equipment for tower structural members, which comprises a base, connecting supports are fixedly mounted at the top of the base, connecting mechanisms are mounted on the inner sides of the two connecting supports, and a structural member is connected between the connecting mechanisms. A fixed support and a movable support are installed on the top of the machine base, the fixed support and the movable support are located on the two sides of the connecting support, the two ends of the structural part are connected with the fixed support and the movable support respectively, a forging support is fixedly installed on the top of the machine base, and the bottom end of the forging support is close to the inner side of the connecting support. According to the forging and pressing equipment for the tower structural part, the internal supporting container is driven to move through rotation of the lead screw, so that a certain supporting effect is provided for the structural part, hydraulic equipment can conveniently conduct forging and pressing on the structural part through a hydraulic hammer, and in cooperation with connecting mechanisms on the two sides, the stability of the structural part in the forging and pressing process can be guaranteed, and the structural part is prevented from deviating; the success rate of structural part forging is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a forging and pressing equipment for tower structure parts. BACKGROUND

[0002] Forging and pressing is the combination of forging and pressing, which is a forming processing method that uses the hammer head, anvil block, punch or through die to apply pressure to the blank to produce plastic deformation, thereby obtaining the required shape and size of the workpiece.

[0003] At present, tower structure parts are connected by welding, and after welding operation, a weld is formed at the welding position, which is generally slightly thicker than the metal wall, so that the stress at the weld is more concentrated when the metal thin wall is subjected to external force, which may cause the weld to crack or even break. Therefore, the structure part needs to be forged and pressed. However, the existing forging and pressing device may cause the part to deform during operation due to the thickness of the metal part, thereby reducing the quality of the structure part. Therefore, it needs to be improved and optimized. SUMMARY

[0004] In view of the shortcomings of the existing forging and pressing equipment for tower structure parts, the utility model provides a forging and pressing equipment for tower structure parts to solve the problems in the background art.

[0005] The utility model provides the following technical scheme: a forging and pressing equipment for tower structure parts, which comprises a base, a connecting support is fixedly installed on the top of the base, a connecting mechanism is installed on the inner side of the two connecting supports, a structure part is connected between the connecting mechanisms, a fixed support and a movable support are installed on the top of the base, the fixed support and the movable support are located on the two sides of the connecting support, the two ends of the structure part are connected with the fixed support and the movable support respectively, a forging and pressing bracket is fixedly installed on the top of the base, the bottom end of the forging and pressing bracket is close to the inner side of the connecting support, a hydraulic cylinder is fixedly installed on the top of the forging and pressing bracket, the output end of the hydraulic cylinder extends to the inner side of the forging and pressing bracket and is fixedly installed with a forging hammer, the forging hammer is located directly above the structure part, a lead screw is installed on the inner side of the fixed support, the lead screw extends to the inner side of the structure part and is connected with a supporting bladder, the supporting bladder is in contact with the inner surface of the structure part.

[0006] Preferably, a moving groove is formed in the top of the base, a driving mechanism is installed in the moving groove, and the driving mechanism is connected with the bottom of the movable support.

[0007] Preferably, a connecting frame is installed at the connection between the forging hammer and the output end of the hydraulic cylinder, an opening is formed in the outer side of the forging and pressing bracket, the connecting frame extends to the outer side of the forging and pressing bracket through the opening and is connected with an equipment seat, and the equipment seat is located in the inner side of the connecting support.

[0008] Preferably, the structural member is connected and fixed by the connecting mechanism on both sides, and the connecting mechanism is composed of an adjustable structure.

[0009] Preferably, the support bladder is connected with the lead screw in a threaded connection mode, and the support bladder can be replaced according to the size of the structural member.

[0010] Compared with the existing tower structural member forging and pressing equipment, the utility model has the following beneficial effects:

[0011] 1. The tower structural member forging and pressing equipment drives the internal support bladder to move through the rotation of the lead screw, thereby giving the structural member a certain support effect, facilitating the hydraulic equipment to forge and press the structural member through the hydraulic hammer, and cooperating with the connecting mechanism on both sides to ensure the stability of the structural member during the forging and pressing process, prevent the structural member from deviating, and improve the success rate of the structural member forging and pressing.

[0012] 2. The tower structural member forging and pressing equipment controls the rotation of the lead screw through the connecting driving mechanism outside the fixed support, thereby automatically controlling the support bladder, and the movable support can move the moving mechanism inside the moving groove, thereby facilitating the restriction of the structural member through both ends, improving the stability during forging and pressing, thereby greatly improving the forging and pressing effect, and preventing the problem of forging and pressing failure caused by deviation. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 It is a schematic diagram of the forging and pressing equipment structure of the utility model;

[0014] Fig. 2 It is a sectional view of the forging and pressing equipment structure of the utility model;

[0015] Fig. 3 It is a schematic diagram of the local structure of the utility model.

[0016] In the drawing: 1, base; 2, connecting support; 3, fixed support; 4, forging and pressing support; 5, hydraulic cylinder; 6, forging and pressing hammer; 7, equipment base; 8, structural member; 9, movable support; 10, moving groove; 11, connecting mechanism; 12, lead screw; 13, support bladder. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0018] Please refer toFigs. 1-3 The utility model provides a kind of forging equipment for tower structure, including base 1, the top of base 1 is fixedly installed with connecting support 2, connecting mechanism 11 is installed in the inside of two connecting supports 2, structure 8 is connected between connecting mechanism 11, structure 8 is connected and fixed by the connecting mechanism 11 of two sides, and connecting mechanism 11 is formed with adjustable structure, the top of base 1 is installed with fixed support 3 and movable support 9, fixed support 3 and movable support 9 are located at the two sides of connecting support 2, moving groove 10 is set in the top of base 1, driving mechanism is installed in the inside of moving groove 10, driving mechanism is connected with the bottom of movable support 9, the two ends of structure 8 are connected with fixed support 3 and movable support 9 respectively, the top of base 1 is fixedly installed with forging support 4, the bottom end of forging support 4 is close to the inside of connecting support 2, the top of forging support 4 is fixedly installed with hydraulic cylinder 5, the output end of hydraulic cylinder 5 extends to the inside of forging support 4 and is fixedly installed with forging hammer 6, forging hammer 6 is located directly above structure 8, connecting frame is installed at the connecting place of forging hammer 6 and the output end of hydraulic cylinder 5, opening is set in the outside of forging support 4, connecting frame extends to the outside of forging support 4 by opening and is connected with equipment seat 7, equipment seat 7 is located at the inside of connecting support 2, the inside of fixed support 3 is installed with screw rod 12, screw rod 12 extends to the inside of structure 8 and is connected with support bladder 13, driving mechanism is connected outside fixed support 3, control screw rod 12 rotates, to automatically control support bladder 13, and movable support 9 can give the moving mechanism inside moving groove 10 to move, to facilitate the limitation of structure 8 by two ends, improve the stability when forging, to greatly improve the forging effect, prevent the problem that forging fails due to deviation, support bladder 13 is in contact with the inner surface of structure 8, support bladder 13 and screw rod 12 adopt threaded connection mode, and support bladder 13 can be replaced according to the size of structure 8, by the rotation of screw rod 12, the inside support bladder 13 is moved, to give structure 8 certain support effect, facilitate hydraulic equipment to be forged by hydraulic hammer 6, and cooperate with the connecting mechanism 11 of two sides, can guarantee the stability of structure 8 during forging process, prevent structure 8 from deviating, improve the success rate of structure 8 forging.

[0019] Working principle: when using, structure 8 is placed to the inside of connecting support 2, structure 8 is fixed by connecting mechanism 11, then movable support 9 is adjusted, driving motor controls screw rod 12 to rotate, support bladder 13 in the inside of screw rod 12 moves to the position where structure 8 needs to be forged, and hydraulic cylinder 5 controls forging hammer 6 to descend and forges structure 8.

[0020] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A forging press for tower structure elements, comprising a frame (1), characterised in that: The top of the base (1) is fixedly provided with connecting supports (2), the inner sides of the two connecting supports (2) are provided with connecting mechanisms (11), the connecting mechanisms (11) are connected with a structural member (8), the top of the base (1) is provided with fixed supports (3) and movable supports (9), the fixed supports (3) and the movable supports (9) are located on the two sides of the connecting supports (2), the two ends of the structural member (8) are connected with the fixed supports (3) and the movable supports (9) respectively, the top of the base (1) is fixedly provided with a forging support (4), the bottom end of the forging support (4) is close to the inner side of the connecting support (2), the top of the forging support (4) is fixedly provided with a hydraulic cylinder (5), the output end of the hydraulic cylinder (5) extends to the inner side of the forging support (4) and is fixedly provided with a forging hammer (6), the forging hammer (6) is located directly above the structural member (8), the inner side of the fixed support (3) is provided with a lead screw (12), the lead screw (12) extends to the inner side of the structural member (8) and is connected with a supporting bladder (13), the supporting bladder (13) is in contact with the inner surface of the structural member (8).

2. A forging press for tower segments according to claim 1, characterized in that: The top of the base (1) is provided with a moving groove (10), the inside of the moving groove (10) is provided with a driving mechanism, and the driving mechanism is connected with the bottom of the movable support (9).

3. A forging press for tower segments according to claim 1, characterized in that: The connecting place between the forging hammer (6) and the output end of the hydraulic cylinder (5) is provided with a connecting frame, the outer side of the forging support (4) is provided with an opening, the connecting frame extends to the outer side of the forging support (4) through the opening and is connected with an equipment seat (7), and the equipment seat (7) is located in the inner side of the connecting support (2).

4. A forging press for tower segments according to claim 1, characterized in that: The structural member (8) is connected and fixed through the connecting mechanisms (11) on the two sides, and the connecting mechanisms (11) adopt an adjustable structure.

5. A forging press for tower segments according to claim 1, characterized in that: The supporting bladder (13) and the lead screw (12) adopt a threaded connection mode, and the supporting bladder (13) can be replaced according to the different sizes of the structural member (8).