Novel hydraulic equipment for plugging air brick

Abstract

The utility model discloses novel hydraulic equipment for plugging an air brick, which comprises a base, a fixed male die is mounted at one end of the base, a movable male die is mounted at the other end of the base in a sliding manner, semi-circular detachable forming dies are mounted at opposite ends of the fixed male die and the movable male die, and upright posts are mounted at four corners of the base. A guide groove is formed between the upper portions of the two stand columns on the same side, a moving plate is slidably installed between the two guide grooves, a first telescopic piece is installed on the moving plate, and a plugging head is installed at the telescopic end of the first telescopic piece. According to the utility model, through a novel plugging operation mode and an original hydraulic mode, the procedure of manually reversing the tire membrane after the completion of the original plugging is reduced, the labor intensity of workers is greatly reduced, and the plugging efficiency of the air brick is improved, so that the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a breathable brick technical field, concretely relates to a novel hydraulic equipment for the plugging of breathable brick. BACKGROUND

[0002] The steel ladle breathable brick is the most critical functional refractory material in the bottom argon blowing process, and the use condition is relatively harsh, and the plugging of the breathable brick is the key process point of the breathable brick air chamber iron piece manufacturing and air chamber sealing.

[0003] Most manufacturers adopt the old hydraulic plugging mode when plugging the breathable brick, the operation mode is that the cone sleeve (namely the steel shell with a certain taper) which is smeared with mud inside in advance is placed in two half circular ring-shaped split together tire membranes (the tire membrane has the taper matched with the outer surface of the cone sleeve inside, the two tire membranes are detachably connected through bolts, and the breathable brick placing groove in the shape of a conical frustum is formed between the two tire membranes), then the breathable brick is placed in the cone sleeve, then is moved into the hydraulic machine platform to press the breathable brick to complete the plugging, to ensure that the cone sleeve and the breathable brick are combined without gap, after the plugging is completed, the worker takes out the tire membrane, loosens the bolt, and then reverses the breathable brick and the tire membrane as a whole to take out the plugged breathable brick from the tire membrane, the hydraulic plugging mode has high labor intensity, the process is relatively complex, and the plugging efficiency of the breathable brick is reduced, thereby leading to low production efficiency.

[0004] Therefore, the applicant proposes a novel hydraulic equipment for the plugging of breathable brick to improve the plugging efficiency of the breathable brick and reduce the labor intensity. UTILITY MODEL CONTENTS

[0005] In view of the defects of the prior art, the utility model aims at providing a novel hydraulic equipment for the plugging of breathable brick.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A novel hydraulic equipment for the plugging of breathable brick, including base, one end on the base is equipped with fixed public mould, the other end on the base is slidably installed with mobile public mould, the fixed public mould and mobile public mould are installed with the half circular ring-shaped detachable tire membrane on the opposite end, the base is installed with stand column at four corners, the upper part between two stand columns on the same side forms guide groove, the mobile plate is slidably installed between two guide grooves, the mobile plate is installed with first telescopic part, the telescopic end of first telescopic part is installed with plugging head.

[0008] Further, the end of the base away from the fixed public mould is installed with vertical plate, the side of the vertical plate away from the mobile public mould is installed with second telescopic part, the telescopic end of second telescopic part penetrates the vertical plate and is connected with the mobile public mould.

[0009] Further, a guide strip is installed on the base, and a sliding groove that is in sliding cooperation with the guide strip is formed in the bottom of the mobile male mold.

[0010] Further, a first cross frame is installed between the top portions of the two columns on the same side, a second cross frame parallel to the first cross frame is installed between the upper portions of the two columns on the same side, and a guide groove is formed between the first cross frame, the second cross frame and the two columns on the same side.

[0011] Further, a third cross frame perpendicular to the second cross frame is installed between the upper portions of the two adjacent columns, and a third telescopic member is installed on the side of the third cross frame away from the mobile plate, and the telescopic end of the third telescopic member is connected with the mobile plate through the third cross frame.

[0012] Further, the first telescopic member is installed on the top of the mobile plate, and the telescopic end of the first telescopic member is connected with the sealing head through the mobile plate.

[0013] Further, the cross sections of the fixed male mold and the mobile male mold are concave, and the opposite ends of the fixed male mold and the mobile male mold are semicircular.

[0014] Further, the top and the lower portion of the opposite end of the fixed male mold and the mobile male mold are provided with an inner groove, and the top and the lower portion of the opposite end of the two tire membranes are provided with an arc-shaped boss matched with the inner groove.

[0015] Further, the tire membrane in the shape of a semicircular ring is composed of two tire membranes in the shape of a 90° ring.

[0016] Compared with the prior art, the novel hydraulic equipment for air brick sealing has the following beneficial effects:

[0017] 1、the utility model discloses a tire membrane matched with the air brick to be sealed is loaded in the fixed male mold and the mobile male mold, then the mobile male mold is closed with the fixed male mold, the air brick placing groove in the shape of a conical frustum is formed between the two tire membranes, then the cone sleeve with the internal mortar smeared in advance is placed in the tire membrane, then the air brick is placed in the cone sleeve, then the sealing head is located directly above the air brick placing groove (that is, the axis of the sealing head and the axis of the air brick placing groove are the same) through the stable movement of the mobile plate in the guide groove, then the air brick is pressed to complete sealing through the sealing head descending driven by the first telescopic member, after sealing, the sealing head is lifted by the first telescopic member, the mobile plate moves back to the initial position, then the mobile male mold is opened with the fixed male mold, and the worker can take out the sealed air brick, and the sealing operation is completed, through the sealing operation mode, the labor intensity of the worker is reduced, the sealing efficiency of the air brick is improved, and therefore the production efficiency is improved.

[0018] 2. The utility model discloses a novel plugging operation mode, adopts the original hydraulic mode, reduces the original plugging process that needs manual reverse tire membrane after original plugging, greatly reduces the labor intensity of worker, reduces work intensity 50% or more, improves the plugging efficiency of air brick 30% or more, thereby improve production efficiency.

[0019] 3. The utility model discloses a novel plugging operation mode, adopts the original hydraulic mode, reduces the original plugging process that needs manual reverse tire membrane after original plugging, greatly reduces the labor intensity of worker, reduces work intensity 50% or more, improves the plugging efficiency of air brick 30% or more, thereby improve production efficiency.

[0020] 4. The utility model discloses a novel plugging operation mode, adopts the original hydraulic mode, reduces the original plugging process that needs manual reverse tire membrane after original plugging, greatly reduces the labor intensity of worker, reduces work intensity 50% or more, improves the plugging efficiency of air brick 30% or more, thereby improve production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is one direction's structural schematic diagram of the utility model;

[0022] Figure 2 It is another direction's structural schematic diagram of the utility model;

[0023] Figure 3 It is the structural schematic diagram of mobile public mould of the utility model;

[0024] Figure 4 It is the structural schematic diagram of mobile public mould and tire membrane cooperation of the utility model;

[0025] Figure 5 It is the structural schematic diagram of 90 ° annular tire membrane of the utility model.

[0026] Mark in drawing: 1, base;2, fixed public mould;3, mobile public mould;4, tire membrane;5, stand column;6, guide groove;7, moving plate;8, first telescopic part;9, plugging head;10, vertical board;11, second telescopic part;12, guide strip;13, sliding groove;14, first crosspiece;15, second crosspiece;16, third crosspiece;17, third telescopic part;18, inner recess;19, arc convex platform. DETAILED DESCRIPTION

[0027] The utility model will be further described in connection with the drawings and examples:

[0028] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and details are not described herein.

[0029] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0030] In the description of the utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0031] In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise explicitly specified and limited.

[0032] The utility model embodiment provides a kind of novel hydraulic equipment for air brick plugging, referring to Figures 1 to 5 , including base 1, the one end of base 1 is equipped with fixed male die 2, the other end of base 1 is slidably installed with mobile male die 3, the opposite end of fixed male die 2 and mobile male die 3 is equipped with detachable tire membrane 4 in semicircular ring shape, column 5 is installed at the four corners of base 1, the upper portion between two column 5 of the same side forms guide slot 6, mobile plate 7 is slidably installed between two guide slot 6, first telescopic part 8 is installed on mobile plate 7, plugging head 9 is installed on the telescopic end of first telescopic part 8.

[0033] Specifically, the fixed male die 2 is fixedly installed on the base 1; the movable male die 3 is movable on the base 1; when the movable male die 3 is closed with the fixed male die 2, two tire membranes 4 form a vent brick placing groove in the shape of a truncated cone, the top of the vent brick placing groove has a larger diameter than the bottom; by arranging the detachable tire membranes 4, the fixed male die 2 and the movable male die 3 can be used in cooperation with multiple tire membranes 4, the internal taper of different tire membranes 4 is different, and the sealing requirements of vent bricks with different tapers are met; the shape of the outer surface of the tire membrane 4 is the same as the shape of the opposite end of the fixed male die 2 and the movable male die 3; the number of the stand column 5 is four, which is arranged in a rectangular array at the four corners of the top of the base 1; the guide groove 6 is provided with two; the two ends of the moving plate 7 are located in the guide groove 6; the first extension piece 8 is vertically arranged, the first extension piece 8 is provided with one, the first extension piece 8 can be a pneumatic cylinder, a hydraulic cylinder or an electric cylinder, preferably, the first extension piece 8 is a hydraulic cylinder; the movable male die 3 moves left and right, and the moving plate 7 moves forward and backward; when the sealing head 9 is located directly above the vent brick placing groove, the axis of the sealing head 9 and the axis of the vent brick placing groove are the same.

[0034] Referring to Figure 1 and Figure 2 In this embodiment, the first extension piece 8 is installed on the top of the moving plate 7, and the extension end of the first extension piece 8 penetrates through the moving plate 7 and is connected with the sealing head 9.

[0035] Specifically, the sealing head 9 is located below the moving plate 7; the extension end of the first extension piece 8 is in sliding connection with the moving plate 7.

[0036] Referring to Figures 1 to 4 In this embodiment, the cross sections of the fixed male die 2 and the movable male die 3 are concave, and the opposite ends of the fixed male die 2 and the movable male die 3 are semicircular.

[0037] Specifically, the recessed parts of the opposite ends of the fixed male die 2 and the movable male die 3 are semicircular, which are the same as the shape of the outer surface of the tire membrane 4, facilitating the installation of the tire membrane 4.

[0038] Referring to Figures 1 to 4 In this embodiment, the top and the lower part of the opposite end of the fixed male die 2 and the movable male die 3 are provided with an inner groove 18, and the top and the lower part of the opposite end of the two tire membranes 4 are provided with an arc-shaped boss 19 matched with the inner groove 18.

[0039] Specifically, through the cooperation of the inner groove 18 and the arc-shaped boss 19, the installation of the tire membrane 4 is facilitated, and the positioning of the tire membrane 4 during installation is facilitated, avoiding the displacement of the tire membrane 4 during sealing.

[0040] Referring to Figure 1 , Figure 2 and Figure 4In the embodiment, the half-circular annular tire membrane 4 is composed of two 90° annular tire membranes 4.

[0041] Specifically, the annular tire membrane 4 formed when the fixed male die 2 and the movable male die 3 are closed is composed of four 90° annular tire membranes 4. When the 90° annular tire membrane 4 is installed, one 90° annular tire membrane 4 can be installed from each side of the inner recess 18, which facilitates the installation of the tire membrane 4. The angle of the arc-shaped section of the arc-shaped boss 19 of the 90° annular tire membrane 4 is 90°.

[0042] Referring to Figure 1 and Figure 2 In the embodiment, the stand 10 is installed on the end of the base 1 away from the fixed male die 2. The second telescopic member 11 is installed on the side of the stand 10 away from the movable male die 3. The telescopic end of the second telescopic member 11 penetrates the stand 10 and is connected with the movable male die 3.

[0043] Specifically, the stand 10 can be located between the two stand columns 5 on the end of the base 1 away from the fixed male die 2. The second telescopic member 11 is horizontally arranged. The second telescopic member 11 can be a pneumatic cylinder, a hydraulic cylinder, or an electric cylinder. Preferably, the second telescopic member 11 is a hydraulic cylinder. The second telescopic member 11 has two, which are located at the upper and lower parts of the movable male die 3, respectively, to facilitate the movement of the movable male die 3. The telescopic end of the second telescopic member 11 is slidingly connected with the stand 10. The telescopic end of the second telescopic member 11 penetrates the stand 10 and is connected with the side of the movable male die 3 away from the fixed male die 2.

[0044] Referring to Figures 1 to 4 In the embodiment, the guide strip 12 is installed on the base 1. The bottom of the movable male die 3 is provided with a sliding groove 13 that slidingly cooperates with the guide strip 12.

[0045] Specifically, the guide strip 12 is located between the fixed male die 2 and the stand 10. The guide strip 12 can be arranged as two, which are located on the two sides of the bottom of the movable male die 3 with a concave cross section. Similarly, the sliding groove 13 is also two. Through the sliding cooperation of the sliding groove 13 and the guide strip 12, the movement of the movable male die 3 is more stable.

[0046] Referring to Figure 1 and Figure 2 In the embodiment, the first cross frame 14 is installed between the top parts of the two stand columns 5 on the same side. The second cross frame 15 parallel to the first cross frame 14 is installed between the upper parts of the two stand columns 5 on the same side. The guide groove 6 is formed between the first cross frame 14, the second cross frame 15, and the two stand columns 5 on the same side.

[0047] Specifically, the first cross frame 14 is provided with two, and the second cross frame 15 is also provided with two; the first cross frame 14 is perpendicular to the moving direction of the moving public mold 3; the guide groove 6 is arranged in a rectangular shape, and the moving plate 7 is guided through the guide groove 6, thereby improving the stability of the moving plate 7 during movement.

[0048] With reference to Figure 1 And Figure 2 In this embodiment, a third cross frame 16 perpendicular to the second cross frame 15 is installed between the upper portions of the two adjacent columns 5, and a third telescopic piece 17 is installed on the side of the third cross frame 16 away from the moving plate 7, and the telescopic end of the third telescopic piece 17 is connected with the moving plate 7 through the third cross frame 16.

[0049] Specifically, the third cross frame 16 is located between the first cross frame 14 and the second cross frame 15, and the third cross frame 16 is provided with one; the third telescopic piece 17 is arranged horizontally, and the third telescopic piece 17 can be a pneumatic cylinder, a hydraulic cylinder or an electric cylinder, preferably a pneumatic cylinder; the third telescopic piece 17 has two, which are respectively located at the two ends of the third cross frame 16; and the telescopic end of the third telescopic piece 17 is connected with the third cross frame 16 in a sliding manner.

[0050] With reference to Figure 1 In this embodiment, a controller is installed on one of the columns 5, and the first telescopic piece 8, the second telescopic piece 11 and the third telescopic piece 17 are controlled through the controller; specifically, the controller is electrically connected with the first telescopic piece 8, the second telescopic piece 11 and the third telescopic piece 17 respectively.

[0051] Working principle: when in use, the membrane 4 matched with the air brick to be blocked is loaded in the fixed public mold 2 and the moving public mold 3, then the moving public mold 3 is moved by the second telescopic piece 11 to close the moving public mold 3 with the fixed public mold 2, and the air brick placing groove in the shape of a conical frustum is formed between the membranes 4, then the cone sleeve with the internal mortar smeared in advance is placed in the membrane 4, then the air brick is placed in the cone sleeve, then the stable movement of the moving plate 7 in the guide groove 6 is realized by the third telescopic piece 17, so that the blocking head 9 is located directly above the air brick placing groove, then the first telescopic piece 8 drives the blocking head 9 to descend to press the air brick and complete the blocking, after the blocking is completed, the first telescopic piece 8 drives the blocking head 9 to ascend, the third telescopic piece 17 drives the moving plate 7 to move back to the initial position, then the second telescopic piece 11 drives the moving public mold 3 to move to open the moving public mold 3 with the fixed public mold 2, and the worker can take out the blocked air brick to complete the blocking operation; through this blocking operation, the labor intensity of the worker is reduced, the blocking efficiency of the air brick is improved, and thus the production efficiency is improved.

[0052] The utility model discloses a new type of plugging operation mode, adopts the original hydraulic mode, reduces the process that manual reverse tire membrane 4 is needed after the original plugging is completed, greatly reduces the labor intensity of worker, reduces work intensity 50% or more, improves the plugging efficiency of air brick 30% or more, thereby improve production efficiency.

[0053] The utility model discloses a new type of plugging operation mode, adopts the original hydraulic mode, reduces the process that manual reverse tire membrane 4 is needed after the original plugging is completed, greatly reduces the labor intensity of worker, reduces work intensity 50% or more, improves the plugging efficiency of air brick 30% or more, thereby improve production efficiency.

[0054] The utility model discloses a new type of plugging operation mode, adopts the original hydraulic mode, reduces the process that manual reverse tire membrane 4 is needed after the original plugging is completed, greatly reduces the labor intensity of worker, reduces work intensity 50% or more, improves the plugging efficiency of air brick 30% or more, thereby improve production efficiency.

[0055] The contents not described in the specification are the prior art known to the person skilled in the art.

[0056] The above examples are only used to illustrate the technical scheme of the utility model, and not to limit the protection scope of the utility model. Obviously, the described examples are only some of the embodiments of the utility model, not all the embodiments. Based on these examples, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope to be protected by the utility model. Although the utility model is described in detail with reference to the above examples, the person skilled in the art can still combine, add or delete or make other adjustments to the features in each embodiment of the utility model according to the circumstances without creative labor, so as to obtain different other technical schemes without departing from the concept of the utility model. These technical schemes also belong to the scope to be protected by the utility model.

Claims

1. A new type of gas permeable brick sealing hydraulic equipment, comprising a base (1), characterized in that, A fixed male mold (2) is installed on one end of the base (1), and a movable male mold (3) is slidably installed on the other end of the base (1). A detachable diaphragm (4) in a semi-circular shape is installed on the opposite end of the fixed male mold (2) and the movable male mold (3). Columns (5) are installed at the four corners of the base (1). A guide groove (6) is formed between the upper parts of the two columns (5) on the same side. A movable plate (7) is slidably installed between the two guide grooves (6). A first telescopic member (8) is installed on the movable plate (7). A sealing head (9) is installed on the telescopic end of the first telescopic member (8).

2. The new type of gas permeable brick sealing hydraulic equipment according to claim 1, characterized in that, A vertical plate (10) is installed on the end of the base (1) away from the fixed male mold (2). A second telescopic member (11) is installed on the side of the vertical plate (10) away from the movable male mold (3). The telescopic end of the second telescopic member (11) passes through the vertical plate (10) and is connected to the movable male mold (3).

3. The new type of gas permeable brick sealing hydraulic equipment according to claim 1, characterized in that, The base (1) is equipped with a guide bar (12), and the bottom of the movable mold (3) is provided with a sliding groove (13) that slides with the guide bar (12).

4. The new type of gas permeable brick sealing hydraulic equipment according to claim 1, characterized in that, A first crossbeam (14) is installed between the tops of the two columns (5) on the same side, and a second crossbeam (15) parallel to the first crossbeam (14) is installed between the upper parts of the two columns (5) on the same side. A guide groove (6) is formed between the first crossbeam (14), the second crossbeam (15) and the two columns (5) on the same side.

5. The new type of gas permeable brick sealing hydraulic equipment according to claim 4, characterized in that, A third crossbeam (16) perpendicular to the second crossbeam (15) is installed between the upper parts of two adjacent columns (5). A third telescopic member (17) is installed on the side of the third crossbeam (16) away from the moving plate (7). The telescopic end of the third telescopic member (17) passes through the third crossbeam (16) and is connected to the moving plate (7).

6. The new type of gas permeable brick sealing hydraulic equipment according to claim 1, characterized in that, The first telescopic component (8) is installed on the top of the movable plate (7), and the telescopic end of the first telescopic component (8) passes through the movable plate (7) and is connected to the sealing head (9).

7. The new type of gas permeable brick sealing hydraulic equipment according to claim 1, characterized in that, The cross-sections of both the fixed male mold (2) and the movable male mold (3) are concave, and the opposite ends of both the fixed male mold (2) and the movable male mold (3) are semi-circular.

8. The new type of gas permeable brick sealing hydraulic equipment according to claim 7, characterized in that, The fixed male mold (2) and the movable male mold (3) are provided with inner grooves (18) at the top and bottom of the opposite end, and the two fetal membranes (4) are provided with arc-shaped bosses (19) that match the inner grooves (18) at the top and bottom of the opposite end.

9. The new type of gas permeable brick sealing hydraulic equipment according to claim 8, characterized in that, The semi-circular membrane (4) is composed of two 90° annular membranes (4).

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