Color master batch filling device

Abstract

The utility model relates to the technical field of filling assembly, and discloses a color master batch filling device which comprises a working rack, a filling working frame and a conveying frame, a setting panel is arranged in the center of the top of the working rack, the filling working frame is arranged on the setting panel, a material transferring device is arranged in an inner cavity of the filling working frame, and the conveying frame is arranged on the filling working frame. A conveying frame is arranged below the working rack, a conveying motor is arranged on the right side of the conveying frame, and a conveying chain belt is arranged on the conveying frame. The color master batch feeding device and the filling device are communicated, a detection signal of the weightometer serves as a working signal of the feeding device, working nodes of the weightometer and the feeding motor can be arranged according to preset filling weight, sectional type quantitative feeding control over the stock bin is achieved, and the working efficiency is improved. According to the device, the color master batch receiving tank body is arranged to be in a back-and-forth alternating conveying mode, a worker can complete dismounting and mounting treatment on the color master batch receiving tank body, and the next filling process can be conveniently carried out.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic filling assembly design technical field, specifically, relate to a color masterbatch filling device. BACKGROUND

[0002] Color masterbatch is a new type of high polymer material special colorant, mainly used in plastics, color masterbatch is composed of three basic elements of pigment or dye, carrier and additive, is the aggregate that even carries the super normal quantity of pigment in resin and is prepared, can be called pigment concentrate, so its tinting strength is higher than that of pigment itself. When processing, a small amount of color masterbatch and uncolored resin are mixed, and the colored resin or product with designed pigment concentration can be obtained, the color masterbatch is currently shipped in solid form, in order to facilitate subpackaging, storage and transportation, the color masterbatch is cut into small section structure and filled. The existing color masterbatch filling device generally adopts manual filling or assembly line filling mode to complete, when using manual filling, the filling time and filling position accuracy are poor, many filling deviations will appear, when using assembly line filling treatment, the problems of tank body loosening, low alignment efficiency or difficult to realize quantitative filling are prone to appear. Therefore, a color masterbatch filling device is proposed. SUMMARY

[0003] (I) technical problems to be solved

[0004] In order to solve at least one aspect of the above problems, the utility model provides a color masterbatch filling device first, which can realize automatic feeding, weighing and alternate filling process of color masterbatch material, improve the accuracy and working efficiency of color masterbatch material filling.

[0005] (II) technical scheme

[0006] In order to solve the technical problems, the utility model provides a color masterbatch filling device, which comprises a working frame, a filling workbench and a conveying frame, the top center of the working frame is provided with a setting panel, the front and rear sides of the setting panel are respectively provided with a group of auxiliary positioning frames, the setting panel is provided with a filling workbench, the inner cavity of the filling workbench is provided with a material rotating device, the lower part of the working frame is provided with a conveying frame, the right side of the conveying frame is provided with a conveying motor, the conveying frame is provided with a conveying chain belt, the left end of the conveying chain belt is provided with a first tank body positioning frame, and the right end of the conveying chain belt is provided with a second tank body positioning frame.

[0007] As a preferred scheme of the utility model, wherein: the material transferring device includes a fixed cover plate, a material placing bin is arranged below the fixed cover plate, a setting seat is arranged at the bottom of the fixed cover plate, a lifting cylinder is arranged at the bottom of the setting seat, a movable base is arranged at the bottom of the lifting cylinder, the top of the movable base is provided with an arc-shaped movable cover shell, a weighing meter is arranged in the inner cavity of the movable base, a material discharging bin is arranged at the bottom of the material placing bin, an extension connecting frame is arranged at the bottom of the material discharging bin, and a tank body alignment opening is arranged at the bottom of the extension connecting frame.

[0008] Further, the setting panel is provided with a stepping motor, the stepping motor is provided with a material discharging bevel gear, and a material discharging baffle is arranged on the rotating shaft at the output end of the material discharging bevel gear.

[0009] Further, the control frame is arranged at the bottom of the filling work frame corresponding to the tank body alignment opening, and a camera is arranged at the bottom edge of the control frame.

[0010] Further, the top edge of the movable base is provided with an arc-shaped edge, and the arc-shaped edge is connected to the bottom edge thereof in a downward direction.

[0011] Further, the work machine frame is provided with a feeding bin at the rear thereof, a feeding hopper is arranged at the bottom of the feeding bin, and a feeding pipe is arranged at the front end of the feeding hopper.

[0012] Further, the fixed panel is arranged on the front end frame of the feeding bin, the left end of the fixed panel is provided with a feeding motor, the feeding motor is provided with a driving roller, the driving roller is provided with a driven roller through a belt, the driven roller is provided with a rotating shaft, the rotating shaft is provided with a spiral feeding paddle, and the rotating shaft end of the spiral feeding paddle is arranged in the feeding pipe.

[0013] Further, the transmission chain belt is respectively provided with independent connecting frames at the first tank body positioning frame and the second tank body positioning frame, the left end connecting frame is movably connected to the first tank body positioning frame, and the right end connecting frame is movably connected to the second tank body positioning frame.

[0014] Further, the bottom of the tank body alignment opening is provided with a threaded wall.

[0015] (Three) beneficial effects

[0016] The color master batch filling device has the advantages that the color master batch feeding device and the filling device are connected, the detection signal of the weighing meter is used as the working signal of the feeding device, the working nodes of the weighing meter and the feeding motor can be set according to the preset filling weight, the sectional type quantitative feeding control of the material storage bin is realized, the material discharge bin is arranged at the bottom of the material storage bin, the quantitative color master batch material from the previous feeding node can be received, the filling operation of the color master batch receiving tank is carried out in cooperation with the material blocking control device, the color master batch receiving tank is arranged in the back-and-forth transmission mode, the staff can alternately take out the color master batch receiving tank which has completed filling at the front and rear ends of the filling rack, and the new color master batch receiving tank is placed into the corresponding tank positioning frame to realize assembly, and the next filling process is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structure schematic view of the color master batch filling device of the utility model embodiment.

[0018] Figure 2 It is a structure schematic view of the material transferring device of the color master batch filling device of the utility model embodiment.

[0019] Figure 3 It is a structure schematic view of the conveying frame of the color master batch filling device of the utility model embodiment.

[0020] Figure 4 It is a connection structure schematic view of the feeding pipe of the color master batch filling device of the utility model embodiment.

[0021] EXPLANATION OF THE DRAWINGS:

[0022] 1 is a working rack, 2 is a setting panel, 21 is a stepping motor, 22 is a material discharge bevel gear, 23 is a material discharge baffle, 24 is a material control frame, 25 is a camera, 3 is an auxiliary positioning frame, 4 is a filling working frame, 5 is a material transferring device, 51 is a fixed cover plate, 52 is a material storage bin, 53 is a setting seat, 54 is a lifting cylinder, 55 is a movable base, 56 is a weighing meter, 57 is a material discharge bin, 58 is a tank body alignment port, 6 is a conveying frame, 7 is a conveying motor, 8 is a conveying chain belt, 9 is a first tank body positioning frame, 10 is a second tank body positioning frame, 11 is a feeding bin, 12 is a feeding hopper, 13 is a feeding motor, 14 is a feeding pipe, 15 is a rotating shaft, 16 is a spiral feeding paddle, and 17 is a driven roller. DETAILED DESCRIPTION

[0023] The specific implementation of the utility model will be further described in detail in combination with the drawings and the embodiments. The following embodiments are used to illustrate the utility model, but not to limit the scope of the utility model.

[0024] Reference Figures 1 to 4The utility model discloses a color concentrate filling device, including work frame 1, filling work frame 4 and conveying frame 6, the top central part of work frame 1 is equipped with setting panel 2, and the front and back two sides of setting panel 2 are equipped with a group of auxiliary positioning frame 3 respectively, and setting panel 2 is equipped with filling work frame 4, and the inner chamber of filling work frame 4 is equipped with material rotating device 5, and the lower of work frame 1 is equipped with conveying frame 6, and the right side of conveying frame 6 is equipped with conveying motor 7, and conveying frame 6 is equipped with conveying chain belt 8, and the left end of conveying chain belt 8 is equipped with first tank body positioning frame 9, and the right end of conveying chain belt 8 is equipped with second tank body positioning frame 10, and the device realizes the feeding and filling treatment of color concentrate, can guarantee the filling efficiency and accuracy of color concentrate, improves the automation control efficiency of filling device, reduces the artificial cost, and the device sets up work frame 1 as the supporting device of the filling treatment of color concentrate, and the top is fixed to the installation of setting panel 2, and setting panel 2 establishes the setting of filling work frame 4, and sets up control device in the inside through -hole of setting panel 2, realizes the control treatment of color concentrate material under material rotating device 5, and the rear end auxiliary positioning frame 3 is equipped with control panel, is convenient for setting and changing each group of electronic control parameters of the device, makes it adapt to different filling needs.

[0025] Conveying frame 6 is set up below work frame 1, and setting conveying chain belt 8 can enhance the structural strength of conveying device itself, and setting conveying chain belt 8 can establish and connect the setting of frame, realize the installation of first tank body positioning frame 9 and second tank body positioning frame 10, conveying chain belt 8 can drive two groups of tank body positioning frames to run back and forth, and the setting of one group of color concentrate receiving tank is fixed by two groups of tank body positioning frames alternately, which can realize the continuous alternate filling treatment of color concentrate material, when conveying motor 7 drives conveying chain belt 8 to run to the left, color concentrate receiving tank in second tank body positioning frame 10 is transported to the position directly below tank alignment port 58 for filling, first tank body positioning frame 9 is placed at the left outer end of filling frame 1, color concentrate receiving tank on first tank body positioning frame 9 can be taken down, or new color concentrate receiving tank to be filled can be put into first tank body positioning frame 9, when color concentrate receiving tank in second tank body positioning frame 10 is full, conveying motor 7 drives conveying chain belt 8 to move right, and second tank body positioning frame 10 is brought to the right outer end of work frame 1, color concentrate receiving tank on second tank body positioning frame 10 can be taken down and replaced with new color concentrate receiving tank, at this time, tank alignment port 58 is filling color concentrate receiving tank on first tank body positioning frame 9, and the alternate filling treatment is realized by two groups of tank body positioning frames, which can effectively ensure the normal operation of filling operation.

[0026] Reference Figure 2The transfer device 5 comprises a fixed cover plate 51, a material placing bin 52 is arranged below the fixed cover plate 51, a setting seat 53 is arranged at the bottom of the fixed cover plate 51, a lifting cylinder 54 is arranged at the bottom of the setting seat 53, a movable base 55 is arranged at the bottom of the lifting cylinder 54, the top of the movable base 55 is arranged as an arc-shaped movable cover shell, a weighing scale 56 is arranged in the inner cavity of the movable base 55, a material discharging bin 57 is arranged at the bottom of the material placing bin 52, a telescopic connecting frame is arranged at the bottom of the material discharging bin 57, a tank body alignment opening 58 is arranged at the bottom of the telescopic connecting frame, the transfer device 5 is composed of the fixed cover plate 51 and the material placing bin 52, the discharging end of the feeding pipe 14 extends into the fixed cover plate 51, so as to facilitate the material placing bin 52 to receive the color master batch material, the bottom of the fixed cover plate 51 is fixed to the setting seat 53, the setting seat 53 is fixed to the lifting cylinder 54, during the transmission of the color master batch material in the feeding bin 11 to the material placing bin 52 by the feeding pipe 14, the lifting cylinder 54 moves upwards, drives the movable base 55 to move to the bottom of the material placing bin 52 and abuts against the material placing bin 52, at this time, the material placing bin 52 and the movable base 55 form a bin body structure with closed bottom, during the continuous input of the color master batch material, the weighing scale 56 weighs the color master batch in the material placing bin 52, when the weight reaches the preset value, the feeding motor 13 stops running, the feeding pipe 14 stops discharging, the lifting cylinder 54 moves downwards, and the abutment between the movable base 55 and the material placing bin 52 is disconnected, so that the color master batch material can be discharged to the material discharging bin 57, the telescopic connecting frame acts on the tank body alignment opening 58 extending into the color master batch receiving tank opening, so as to facilitate the color master batch material to be discharged into the color master batch receiving tank.

[0027] The setting panel 2 is provided with a stepping motor 21, the stepping motor 21 is provided with a discharging bevel gear 22, a discharging baffle 23 is arranged on the rotating shaft 15 at the output end of the discharging bevel gear 22, the stepping motor 21 drives the discharging bevel gear 22 to rotate, drives the discharging baffle 23 to move out of the control material frame 24, and connects the material discharging bin 57 and the tank body alignment opening 58, so as to perform the filling operation of the color master batch material.

[0028] The bottom of the filling workbench 4 is provided with a control material frame 24 corresponding to the tank body alignment opening 58, the bottom edge of the control material frame 24 is provided with a camera 25, the control material frame 24 can be arranged with the discharging baffle 23, the discharging baffle 23 can be driven by the discharging bevel gear 22 to move in and out of the control material frame 24, when the color master batch material is weighed and discharged into the material discharging bin 57, and the camera 25 detects that the color master batch receiving tank is in place, the discharging bevel gear 22 drives the discharging baffle 23 to move out of the control material frame 24, so that the color master batch material can be continuously discharged into the color master batch receiving tank, when the color master batch material is discharged, the discharging baffle 23 returns, so as to avoid the unexpected situation that the color master batch material is discharged but the color master batch receiving tank is not in place, and ensure the safety of the filling operation.

[0029] The top edge of the movable base 55 is provided with an arc-shaped edge which is connected to the bottom edge thereof downwardly. The arc-shaped edge ensures that the color master batch material on the movable base 55 can slide into the discharge bin 57 when the movable base 55 moves downward, thereby ensuring the accuracy of the filling operation.

[0030] Referring to Figure 1 , the rear of the working rack 1 is provided with a supply bin 11, and the bottom of the supply bin 11 is provided with a feeding hopper 12. The front end of the feeding hopper 12 is provided with a feeding pipe 14. The color master batch material in the fixed color and dried to room temperature is placed in the supply bin 11, and the color master batch material is controlled by the control valve to be placed in the feeding hopper 12. The feeding pipe 14 is connected with the feeding hopper 12, so that the color master batch material can be continuously input into the feeding pipe 14 to realize the feeding process.

[0031] Referring to Figure 1 and Figure 4 , the front end of the supply bin 11 is provided with a fixed panel, and the left end of the fixed panel is provided with a feeding motor 13. The feeding motor 13 is provided with a driving roller, and the driving roller is provided with a driven roller 17 through a belt. The driven roller 17 is provided with a rotating shaft 15, and the rotating shaft 15 is provided with a spiral feeding paddle 16. The rotating shaft 15, on which the spiral feeding paddle 16 is located, is arranged in the feeding pipe 14. The front end of the supply bin 11 is fixed to the feeding motor 13. The feeding motor 13 drives the driven roller 17 to rotate at the same frequency through the driving roller and the belt, so as to drive the spiral feeding paddle 16 to rotate continuously. The color master batch material is transported from the feeding pipe 14 to the storage bin 52. The working signal of the feeding motor 13 is given by the control end in cooperation with the weighing meter 56. In an independent material conveying process, when the weighing meter 56 detects the preset weight, the feeding motor 13 stops rotating. When the movable base 55 returns to the position connected with the storage bin 52, the feeding motor 13 starts a new round of transportation operation.

[0032] The conveying chain belt 8 is provided with independent connecting frames at the positions of the first tank positioning frame 9 and the second tank positioning frame 10. The left end connecting frame is movably connected with the first tank positioning frame 9, and the right end connecting frame is movably connected with the second tank positioning frame 10. The two groups of tank positioning frames can be disassembled and assembled with the corresponding connecting frames, so as to change the tank positioning frames of different specifications on the connecting frames, so that the device can adapt to different specifications of the tank to realize the filling process.

[0033] The bottom of the tank alignment port 58 is provided with a threaded wall, so as to set a connecting device at the bottom of the tank alignment port 58, and establish a connection control with color master batch receiving tanks of different heights.

[0034] The color master batch filling device provided by the embodiment of the utility model, when initializing the filling procedure, the lifting motor 54 operating movable base 55 and the material storage bin 52 are in sealed connection state, the color master batch material in the feeding bin 11 is transmitted into the material storage bin 52 by the feeding pipe 14, when the color master batch material in the material storage bin 52 is detected to reach the preset value by the weighing meter 56, the control end gives the signal of the feeding motor 13 pause, the feeding pipe 14 stops the color master batch material output, the lifting cylinder 54 drives the movable base 55 to move down, the color master batch material is lowered into the discharging bin 57, then the movable base 55 is homing, the next round of feeding and weighing can be continuously carried out, when the camera 25 detects that the color master batch receiving tank under the tank body alignment port 58 is in the right position, the stepping electrode 21 drives the discharging baffle 23 to move out of the material control frame 24, the color master batch material is lowered into the color master batch receiving tank, then the discharging baffle 23 moves back into the material control frame 24, the conveying chain belt 8 exchanges another group of color master batch receiving tanks to the lower side of the tank body alignment port 58, realizes the continuous alternate filling treatment of the color master batch material, guarantees the filling efficiency of the device.

[0035] Although the present disclosure is disclosed as above, the protection scope of the present disclosure is not limited to this. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will fall within the protection scope of the utility model.

Claims

1. A color concentrate filling device, characterized in that, Including the work rack (1), the filling work frame (4) and the transmission frame (6), the work rack (1) top central part is equipped with the setting panel (2), the setting panel (2) front and rear sides are equipped with a group of auxiliary positioning frame (3) respectively, the setting panel (2) is equipped with filling work frame (4), the filling work frame (4) inner chamber is equipped with material rotating device (5), the work rack (1) below is equipped with transmission frame (6), the transmission frame (6) right side is equipped with transmission motor (7), the transmission frame (6) is equipped with transmission chain belt (8), the transmission chain belt (8) left end is equipped with first tank positioning frame (9), the transmission chain belt (8) right end is equipped with second tank positioning frame (10), Wherein, the material rotating device (5) includes fixed cover plate (51), the fixed cover plate (51) below is equipped with the material storage (52), the fixed cover plate (51) bottom is equipped with the setting seat (53), the setting seat (53) bottom is equipped with lifting cylinder (54), the lifting cylinder (54) bottom is equipped with movable base (55), the movable base (55) top is equipped as arc-shaped movable cover shell, the movable base (55) inner chamber is equipped with weighing meter (56), the material storage (52) bottom is equipped with the material discharge bin (57), the material discharge bin (57) bottom is equipped with telescopic connecting frame, the telescopic connecting frame bottom is equipped with tank alignment mouth (58).

2. The color masterbatch filling device according to claim 1, characterized in that, The setting panel (2) is equipped with stepping motor (21), the stepping motor (21) is equipped with the material discharge bevel gear (22), the material discharge bevel gear (22) output end's rotating shaft (15) is equipped with material discharge baffle (23).

3. The color masterbatch filling device according to claim 1, wherein, The filling work frame (4) bottom corresponds the tank alignment mouth (58) and is equipped with the material control frame (24), the material control frame (24) bottom edge is equipped with camera (25).

4. The color masterbatch filling device according to claim 1, wherein, The movable base (55) top edge is equipped as arc-shaped edge, the arc-shaped edge continuously downward with its bottom edge is connected.

5. The color masterbatch filling device according to claim 1, wherein, The work rack (1) rear is equipped with the material supply bin (11), the material supply bin (11) bottom is equipped with the feeding hopper (12), the feeding hopper (12) front end is equipped with the feeding pipe (14).

6. The colorant concentrate filling apparatus according to claim 5, wherein The fixed panel is equipped on the feeding hopper (12) front end frame body, the fixed panel left end is equipped with the feeding motor (13), the feeding motor (13) is equipped with driving roller, the driving roller is equipped with driven roller (17) through the belt, the driven roller (17) is equipped with rotating shaft (15), the rotating shaft (15) is equipped with spiral feeding paddle (16), the rotating shaft (15) axle end where the spiral feeding paddle (16) is located is equipped in the feeding pipe (14).

7. The colorant concentrate filling apparatus of claim 1, wherein The transmission chain belt (8) with first tank positioning frame (9) and second tank positioning frame (10) is equipped with independent connecting frame respectively, left end connecting frame is movably connected with first tank positioning frame (9), right end connecting frame is movably connected with second tank positioning frame (10).

8. The colorant concentrate filling apparatus of claim 1, wherein The tank alignment mouth (58) bottom is equipped with threaded wall.

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