Lifting machine projecting disc

By designing a lifting disc centrifuge and combining it with a vibrating disc centrifuge, and using sensors to control product conveying, the problems of large-sized products occupying space and the high cost of disc centrifuges were solved, thus realizing automated production and improving production efficiency and environmental quality.

CN223751711UActive Publication Date: 2026-01-02KUNSHAN CHENGXUN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202520407393.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-01-02
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing elevators occupy a lot of space when processing larger products, limiting the utilization rate of production sites. Furthermore, the cost of disc centrifuges is high and energy consumption is large, which affects production efficiency and cost.

Method used

Design a hoist slinger that combines a vibrating slinger with a hoist. Use material shortage and full material sensors to control product conveying, realize automatic loading and unloading and material separation, and use centrifugal slingers and straight vibrating tracks for product separation and conveying.

Benefits of technology

It improved production efficiency, reduced manual intervention, lowered noise and costs, improved the production environment, and enabled uniform product delivery and automatic separation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hoister throwing disc which comprises a hoister, a working table, a vibration throwing disc machine and a discharging mechanism, the vibration throwing disc machine and the discharging mechanism are fixedly arranged on the working table, the hoister is located on one side of the working table, the vibration throwing disc machine comprises a centrifugal throwing disc and a straight vibration track, and a material shortage sensor is arranged in the centrifugal throwing disc. A plurality of first full material sensors are arranged on the straight vibration rail, the discharging mechanism is in butt joint with the straight vibration rail, and the discharging mechanism comprises an index plate, a sliding way and a plurality of second full material sensors. The automatic feeding and discharging device has the advantages that the structure that the vibration disc throwing machine and the lifting machine are used in cooperation is adopted, the undesirable phenomenon that production efficiency is affected due to the fact that manual continuous feeding is needed in the traditional production process is avoided, the lifting machine is used for achieving the effects that the product conveying number can be evenly controlled according to the product size, and automatic feeding and discharging are achieved, and production efficiency is improved. And the problems of low feeding speed and high noise are solved through the vibration disc throwing machine, the production efficiency is effectively improved, and the production environment is improved.
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Description

TECHNICAL FIELD

[0001] The utility model mainly relates to the technical field of vibration feeding equipment, and specifically relates to a hoist disc. BACKGROUND

[0002] In the industrial production field, the carrying and separation of materials are extremely key links, at present, the commonly used hoist exposes obvious limitation when processing larger size products, with the existing hoist structure and working mode, when facing the hoist operation of the product with larger length, width and height, it needs to occupy larger space area, which not only limits the space utilization rate of production site, but also can cause the difficulty in reasonably arranging equipment in the limited production workshop, influences the smoothness of overall production process, and further reduces production efficiency.

[0003] And as an important equipment for material separation, the disc centrifuge has certain advantages in separation effect, but the high cost becomes the bottleneck of its wide application. From the equipment procurement cost, the manufacturing process of the disc centrifuge is complex, and the high-precision parts and special materials required for the disc centrifuge lead to a purchase price much higher than that of other types of centrifuges. In the running process, its energy consumption is large, and professional technicians and expensive parts replacement are required for maintenance, which further increases the use cost.

[0004] It should be noted that the above content belongs to the technical cognition range of the inventor, and due to the extremely complex and too large technical content in the field, the above content of the present application does not necessarily constitute the prior art. CONTENT OF THE UTILITY MODEL

[0005] 1. Technical problem to be solved by the utility model:

[0006] The utility model provides a hoist disc to solve the technical problems in the above background technology.

[0007] 2. Technical scheme:

[0008] In order to achieve the above purpose, the technical scheme provided by the utility model is as follows: a hoist disc, comprising a hoist, a workbench, a vibration disc centrifuge and a discharging mechanism, the vibration disc centrifuge and the discharging mechanism are fixed on the workbench, the hoist is located on one side of the workbench, the vibration disc centrifuge comprises a centrifugal disc and a straight vibration track, the centrifugal disc is provided with a material shortage sensor, the straight vibration track is provided with a plurality of first full material sensors, the discharging mechanism is opposite to the straight vibration track, the discharging mechanism comprises a dividing disc, a slide and a plurality of second full material sensors.

[0009] Further, one end of the slide is opposite to one end of the straight vibration track, and is arranged on the same horizontal plane at an angle of 90 degrees.

[0010] Further, the index disc is fixedly arranged at one end of the chute through a positioning column, and the index disc comprises a rotating motor and a distributing disc, and the distributing disc is arranged in the chute and close to one end of the straight vibration track.

[0011] Further, the centrifugal disc comprises a centrifugal inner disc and a centrifugal outer disc, and the material shortage sensor is arranged in the centrifugal inner disc.

[0012] Further, the elevator comprises an automatic lifting conveyor belt, and a lower hopper and an upper hopper are arranged at the upper end and the lower end of the automatic lifting conveyor belt respectively, and a material bin is arranged on one side of the upper hopper and communicates with the upper hopper.

[0013] Further, the lower hopper is arranged close to the centrifugal disc and above the centrifugal disc.

[0014] Further, the automatic lifting conveyor belt is fixedly arranged through a fixed frame and is arranged obliquely towards the direction of the vibration disc machine.

[0015] 3. Beneficial effects:

[0016] Compared with the prior art, the technical scheme has the following beneficial effects:

[0017] The utility model discloses a reasonable design, adopts the structure that vibration disc machine and elevator are used in cooperation, solves the adverse phenomenon that the production efficiency is influenced by the manual feeding of traditional production process, realizes the effect that the product conveying quantity is evenly controlled according to the product size, and the automatic feeding and discharging are realized by the elevator, and the problems of slow feeding speed and big noise are solved by the vibration disc machine, effectively improve the production efficiency, and improve the production environment.

[0018] It should be noted that the structures not introduced in the utility model are the same as the prior art or can be realized by using the prior art, and do not involve the design points and improvement direction of the utility model, and will not be described here. DRAWINGS

[0019] Figure 1 It is the whole structure schematic diagram of the utility model;

[0020] Figure 2 It is the elevator structure schematic diagram of the utility model;

[0021] Figure 3 It is the vibration disc machine structure schematic diagram of the utility model;

[0022] Figure 4 It is the lower mechanism structure schematic diagram of the utility model.

[0023] DRAWINGS

[0024] 1, elevator; 101, automatic lifting conveyor belt; 102, lower hopper; 103, upper hopper; 104, stock bin; 2, workbench; 3, vibration disc throwing machine; 301, centrifugal disc throwing machine; 302, straight vibration track; 303, material shortage sensor; 304, first full material sensor; 4, discharging mechanism; 401, index plate; 4011, rotary motor; 4012, material distribution disc; 402, slide; 403, second full material sensor; 5, fixed frame. DETAILED DESCRIPTION

[0025] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings, in which several embodiments of the present application are given. However, the present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0026] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0027] In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0028] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing", "provided with", "provided in" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. EMBODIMENT

[0029] Referring to the drawings Figures 1-4The application discloses a lifting machine centrifugal disc, which comprises a lifting machine 1, a workbench 2, a vibrating centrifugal disc machine 3 and a discharging mechanism 4, wherein the vibrating centrifugal disc machine 3 and the discharging mechanism 4 are fixedly arranged on the workbench 2, the lifting machine 1 is arranged on one side of the workbench 2, the vibrating centrifugal disc machine 3 comprises a centrifugal disc 301 and a straight vibrating track 302, the centrifugal disc 301 is internally provided with a lack-of-material sensor 303, a plurality of first full-material sensors 304 are arranged on the straight vibrating track 302, the discharging mechanism 4 is opposite to the straight vibrating track 302, and the discharging mechanism 4 comprises a dividing disc 401, a slide 402 and a plurality of second full-material sensors 403.

[0030] One end of the slide 402 is opposite to one end of the straight vibrating track 302 and is arranged on the same horizontal plane at an angle of 90 degrees, products entering the straight vibrating track 302 from the centrifugal disc 301 are sequentially conveyed to the direction of the slide 402, and after reaching the joint of the two, the products are sequentially and orderly fed into the slide 402 through the dividing disc 401, and after being divided by the dividing disc 401, the products are conveyed in a direction of 90 degrees.

[0031] The dividing disc 401 is fixedly arranged at one end of the slide 402 through a positioning column, the dividing disc 401 comprises a rotating motor 4011 and a material dividing disc 4012, the material dividing disc 4012 is arranged in the slide 402 and close to one end of the straight vibrating track 302, the material dividing disc 4012 is driven to rotate through the rotating motor 4011, a plurality of corresponding notches are formed in the material dividing disc 4012, products are clamped in the notches, and the products are sequentially conveyed through the rotation of the material dividing disc 4012.

[0032] The centrifugal disc 301 comprises a centrifugal inner disc and a centrifugal outer disc, the double centrifugal mode is started through power control, the speed can be freely adjusted, the lack-of-material sensor 303 is arranged in the centrifugal inner disc, the centrifugal inner disc and the centrifugal outer disc are separated through a material dividing ring, when products are discharged from the centrifugal machine, the products are fixedly discharged from one track, the reverse material is flowed back into the disc, and the good material is flowed out of the centrifugal disc 301 and connected to the straight vibrating track 302, wherein the reverse material refers to the products which are not discharged according to the required arrangement angle.

[0033] The elevator 1 comprises an automatic lifting conveying belt 101, and a lower hopper 102 and an upper hopper 103 are arranged at the upper and lower ends of the automatic lifting conveying belt 101 respectively. The upper hopper 103 is provided with a bin 104 in communication with the upper hopper 103. The lower hopper 102 is arranged close to the centrifugal disc 301 and located above the centrifugal disc 301. The upper hopper 103 is located below the bin 104 and is opposite to the automatic lifting conveying belt 101. The products discharged from the lower end of the bin 104 fall into the upper hopper 103, are lifted upwards by the automatic lifting conveying belt 101, and then enter the lower hopper 102. The automatic lifting conveying belt 101 is fixed by a fixed frame 5 and is arranged obliquely towards the vibration disc machine 3. The automatic lifting conveying belt 101 is inclined towards the vibration disc machine 3. The products are uniformly lifted to the position above the centrifugal disc 301 of the vibration disc machine 3 by the automatic lifting conveying belt 101, and finally fall into the centrifugal disc 301. The elevator 1 is also provided with universal wheels at the bottom, which are installed at the lower end of the fixed frame 5. The universal wheels can push the heavy goods to move forward and can also brake and position the heavy goods in time.

[0034] In the embodiment,

[0035] When the products in the centrifugal disc 301 reach the fixed point of the lack-of-material sensor 303, the elevator 1 is automatically stopped. Conversely, when the products in the centrifugal disc 301 are less than the fixed point of the lack-of-material sensor 303, the elevator 1 is automatically started. When the products accumulate to the first full-material sensor 304 on the straight vibration track 302, the vibration disc machine 3 is stopped. When the products are less than the first full-material sensor 304, the vibration disc machine 3 is automatically started. When the products accumulate to the second full-material sensor 403 on the slide 402, the index plate 401 is stopped. When the products are less than the second full-material sensor 403, the index plate 401 is automatically started.

[0036] The products are manually fed into the bin 104 of the elevator 1. The elevator 1 is started, and the automatic lifting conveying belt 101 automatically feeds the products into the centrifugal disc 301 of the vibration disc machine 3. The products are conveyed to the straight vibration track 302 by the centrifugal disc 301. Finally, the products are sequentially rotated by 90 degrees by the index plate 401 and are fed into the slide 402. The slide 402 is connected to the mold cavity of the next assembly process. The products are assembled into finished products after being positioned.

[0037] To sum up, the hoist disc in the technical scheme, by using the structure of the vibration disc machine and the hoist are matched, solves the adverse phenomenon that the artificial is not stopped to add material in the traditional production process, thereby affecting the production efficiency, the hoist is used to realize the effect that the product conveying quantity can be uniformly controlled according to the product size, automatic feeding and discharging, and the vibration disc machine is used to solve the problems of slow feeding speed and large noise, without manual placing of products, disc automatic screening, automatic distribution directly into the machine for assembly, packaging and the like, the labor cost is saved, the production efficiency is effectively improved, and the production environment is improved.

[0038] The above-described embodiments only express certain implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the patent scope of the present application; it should be pointed out that, for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application; therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A hoist swing plate, characterized by: Including elevator (1), workbench (2), vibration fling disk machine (3) and unloading mechanism (4), vibration fling disk machine (3) and unloading mechanism (4) are fixed on workbench (2), elevator (1) is located one side of workbench (2), vibration fling disk machine (3) includes centrifugal fling disk (301) and straight vibration track (302), centrifugal fling disk (301) is internally provided with material lack sensor (303), a plurality of first full material sensor (304) are arranged on straight vibration track (302), unloading mechanism (4) is opposite to straight vibration track (302), unloading mechanism (4) includes index plate (401), slide (402) and a plurality of second full material sensor (403).

2. A hoist disc according to claim 1, wherein: The one end of the slide (402) is opposite to one end of the straight vibration track (302), and they are arranged on the same horizontal plane at 90 degrees.

3. A hoist capstans as defined in claim 1, wherein: The index plate (401) is fixedly arranged at one end of the slide (402) by a positioning column, and the index plate (401) includes a rotating motor (4011) and a material distribution disc (4012), the material distribution disc (4012) is arranged in the slide (402) and close to one end of the straight vibration track (302).

4. A hoist capstans as defined in claim 1, wherein: The centrifugal fling disk (301) includes a centrifugal inner disc and a centrifugal outer disc, and the material lack sensor (303) is arranged in the centrifugal inner disc.

5. A hoist capstans as defined in claim 1, wherein: The elevator (1) includes an automatic lifting conveyor belt (101), and the automatic lifting conveyor belt (101) is provided with a lower hopper (102) and an upper hopper (103) at the upper and lower ends respectively, and the upper hopper (103) is provided with a material bin (104) connected thereto on one side.

6. A hoist disc according to claim 5, wherein: The lower hopper (102) is arranged close to the centrifugal fling disk (301) and above the centrifugal fling disk (301).

7. A hoist disc according to claim 5, wherein: The automatic lifting conveyor belt (101) is fixed by a fixed frame (5) and is arranged obliquely towards the vibration fling disk machine (3).