Shuttling device capable of achieving wheel type walking
By employing a wheeled shuttle device on the glass production line, and utilizing roller and brush assemblies to reduce wear on the guide rails caused by glass fragments and dust, the problem of severe guide rail wear is solved, thereby improving the stability and efficiency of the production line.
Patent Information
- Application Number
- CN202423231674.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The shuttle equipment on the existing glass production line suffers from severe wear on the guide rails due to glass breakage and dust, which affects its service life and accuracy, and generates noise and vibration.
The shuttle device, which uses a wheeled design, includes a base, a flat guide rail, a roller assembly, a movable support assembly, and a brush assembly. The roller assembly and the movable support assembly are connected by bolts. The brush assembly is installed on the movable support assembly to cover the roller's travel path and reduce wear on the guide rail caused by glass shards and dust.
It reduces equipment failures caused by glass shards and dust, improves production line stability and equipment lifespan, reduces noise and vibration, and increases production efficiency and flexibility.
Smart Images

Figure CN223751924U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass production and processing field especially, the field of shuttle equipment, specifically refers to a kind of shuttle device of realization wheeled walking. BACKGROUND
[0002] In the production line of glass production and processing, in order to improve production efficiency and flexibility, there are many switching points of shunting and converging on the production line. From the perspective of adapting to process and yield requirements: in the case of different production process requirements and variable yield requirements, the production line can be quickly adjusted to coordinate different process requirements and adapt to yield requirements, so as to better meet market demand. And shuttle equipment is designed and manufactured for realizing quick shunting or converging.
[0003] The walking mode of the shuttle equipment in the past glass production plant mostly uses the cooperation of linear guide rail and linear slider, but there are occasional glass breakage and more dust in the environment on the glass production line, which causes the glass fragments and dust to adhere to the guide rail surface, and further causes the pitting and wear of the ball bearings in the slider, which seriously affects the service life and cooperation precision of the linear guide rail and slider, and causes abnormal noise and vibration. SUMMARY
[0004] The utility model aims at overcoming the shortcoming of prior art, provide a kind of shuttle device of realization wheeled walking with less fault, high precision and wide application range.
[0005] In order to achieve the above purpose, the shuttle device of realization wheeled walking of the utility model is as follows:
[0006] The shuttle device of realization wheeled walking, its main features are that the device includes equipment base assembly, flat guide rail, roller assembly, mobile support assembly and brush assembly, the equipment base assembly is placed on the ground and leveled, two flat guide rails are installed on the two sides of the equipment base assembly, four roller assemblies are respectively arranged on the flat guide rails on the two sides, the mobile support assembly is supported on the four roller assemblies, the roller assembly and the mobile support assembly are connected by bolt group, and the brush assembly is installed on the mobile support assembly.
[0007] Preferably, the roller assembly includes roller frame, roller, locking nut and lubricating assembly, the roller frame is placed on the flat table, one roller and one locking nut are a group and have three groups, three rollers are respectively inserted into the mounting holes of the roller frame, and the locking nuts corresponding to the rollers are respectively placed in the mounting holes of the roller frame, the rollers are screwed into the corresponding locking nuts, and the lubricating assembly is installed on the roller frame.
[0008] Preferably, the mobile support assembly is suspended above the roller assembly and gradually falls on the four roller assemblies.
[0009] Preferably, the brush assembly comprises a brush support and a brush, the brush is installed on the brush support and locked by bolts.
[0010] Preferably, the brush of the brush assembly covers the running path of the roller assembly.
[0011] By adopting the shuttle device with wheel type running, the shuttle device with wheel type running can better adapt to the occasional glass breakage and the condition of more dust in the environment on the glass production line, and reduce the equipment failure caused by glass fragments and dust. Since the pitting and wear of the ball are reduced, the shuttle device can reduce abnormal noise and vibration, and improve the stability of the production line. The shuttle device can quickly adjust the production line to coordinate different process requirements and adapt to the yield requirements, improve the production efficiency and flexibility. The shuttle device adopts the roller assembly and the brush assembly, which can effectively reduce the wear of the guide rail and the sliding block caused by glass fragments and dust, and prolong the service life of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a structure schematic view of the shuttle device with wheel type running of the utility model.
[0013] Figure 2 It is an exploded schematic view of the roller assembly of the shuttle device with wheel type running of the utility model.
[0014] Figure 3 It is a structure schematic view of the roller assembly of the shuttle device with wheel type running of the utility model.
[0015] Figure 4 It is a top view of the flat guide rail and the roller assembly of the shuttle device with wheel type running of the utility model.
[0016] Figure 5 It is a front view of the flat guide rail and the roller assembly of the shuttle device with wheel type running of the utility model.
[0017] Figure 6 It is a side view of the flat guide rail and the roller assembly of the shuttle device with wheel type running of the utility model.
[0018] Figure 7 It is a side view of the brush assembly of the shuttle device with wheel type running of the utility model.
[0019] Figure 8 It is a perspective view of the brush assembly of the shuttle device with wheel type running of the utility model.
[0020] Reference signs:
[0021] 1 Equipment base assembly
[0022] 2 Flat guide rail
[0023] 3 Roller assembly
[0024] 3.1 Roller frame
[0025] 3.2 Roller
[0026] 3.3 Locking nut
[0027] 3.4 Lubricating assembly
[0028] 4 Mobile support assembly
[0029] 5 Brush assembly
[0030] 5.1 Brush support
[0031] 5.2 Brush DETAILED DESCRIPTION
[0032] In order to more clearly describe the technical content of the utility model, further description will be made in combination with specific embodiments.
[0033] The shuttle device for realizing wheeled walking of the utility model comprises an equipment base assembly 1, a flat guide rail 2, a roller assembly 3, a mobile support assembly 4 and a brush assembly 5, the equipment base assembly 1 is placed on the ground and leveled, two flat guide rails 2 are respectively installed on the two sides of the equipment base assembly 1, four groups of roller assemblies 3 are respectively arranged on the flat guide rails 2 on the two sides, the mobile support assembly 4 is arranged on the four groups of roller assemblies 3, the roller assembly 3 and the mobile support assembly 4 are connected through a bolt set, and the brush assembly 5 is installed on the mobile support assembly 4.
[0034] As a preferred embodiment of the utility model, the roller assembly 3 comprises a roller frame 3.1, a roller 3.2, a locking nut 3.3 and a lubricating assembly 3.4, the roller frame 3.1 is placed on a flat table, one roller 3.2 and one locking nut 3.3 form a group and there are three groups in total, the three rollers 3.2 are respectively inserted into the mounting holes of the roller frame 3.1, the locking nuts 3.3 corresponding to the rollers 3.2 are respectively arranged in the mounting holes of the roller frame 3.1, the roller 3.2 is screwed into the corresponding locking nut 3.3, and the lubricating assembly 3.4 is installed on the roller frame 3.1.
[0035] As a preferred embodiment of the utility model, the mobile support assembly 4 is hung above the roller assembly and gradually falls on the four groups of roller assemblies 3.
[0036] As the preferred embodiment of the utility model, the brush assembly 5 includes a brush support 5.1 and a brush 5.2, the brush 5.2 is installed on the brush support 5.1, and bolt locking is adopted.
[0037] As the preferred embodiment of the utility model, the brush 5.2 of the brush assembly 5 covers the walking path of the roller assembly 3.
[0038] In the specific embodiment of the utility model, the main structure includes: an equipment base assembly 1, a flat guide rail 2, a roller assembly 3, a roller frame 3.1, a roller 3.2, a locking nut 3.3, a lubricating assembly 3.4, a mobile support assembly 4, a brush assembly 5, a brush support 5.1 and a brush 5.2.
[0039] The equipment base assembly 1 is placed on the ground and leveled, and two flat guide rails 2 are respectively installed on the two sides of the finish machining surface of the equipment base assembly 1; four roller assemblies 3 are respectively arranged on the two flat guide rails 2, the mobile support assembly 4 is arranged on the four roller assemblies 3, and the roller assembly 3 and the mobile support assembly 4 are connected and debugged by a bolt set, and finally the brush assembly 5 is installed on the mobile support assembly 4 to remove foreign matters left on the flat guide rail during operation.
[0040] When installing, after the equipment base assembly 1 is built, two flat guide rails 2 are respectively installed on the two sides of the finish machining surface of the equipment base assembly 1; the roller frame 3.1, the roller 3.2, the locking nut 3.3 and the lubricating assembly 3.4 are assembled into a roller assembly 3; four roller assemblies 3 are respectively arranged on the two flat guide rails 2, and the installation surface of the roller frame 3.1 faces upward; the mobile support assembly 4 is arranged on the four roller assemblies 3, and the roller assembly 3 and the mobile support assembly 4 are connected and debugged by a bolt set; then the brush support 5.1 and the brush 5.2 are installed into a brush assembly 5; finally, the brush assembly 5 is installed on the mobile support assembly to complete the installation and building of the shuttle equipment.
[0041] After the building of the shuttle equipment is completed, simple operation test and adjustment can be carried out.
[0042] The specific assembly process of the wheeled shuttle equipment is as follows:
[0043] (1) First, the equipment base assembly 1 is assembled and placed on the ground and adjusted to be horizontal; then two flat guide rails 2 are respectively installed on the two sides of the finish machining surface of the equipment base assembly 1 and adjusted and confirmed to be parallel and flat;
[0044] (2) Subsequently, the roller frame 3.1, the roller 3.2, the locking nut 3.3, and the lubricating assembly 3.4 are assembled. The roller frame 3.1 is placed on a flat table, the three rollers 3.2 are respectively inserted into the mounting holes of the roller frame 3.1, the locking nuts 3.3 are respectively placed behind the mounting holes of the roller frame 3.1, the rollers 3.2 are screwed into the locking nuts 3.3, and the locking nuts 3.3 are tightened using a tool. After the three groups of rollers 3.2 and locking nuts 3.3 are correctly installed on the roller frame 3.1, the lubricating assembly 3.4 is installed on the roller frame 3.1, and the installation process of the roller assembly 3 is completed, as shown in FIG. 3. Figure 1 The above process is repeated to complete the assembly of the four roller assemblies 3.
[0045] (3) Next, the four roller assemblies 3 are paired and respectively arranged on the two side guide rails 2. The moving support assembly 4 is hung above the roller assemblies and gradually lowered onto the four roller assemblies 3. The roller assemblies 3 and the moving support assembly 4 are connected and adjusted using a bolt set, so that the moving support assembly 4 can smoothly run on the equipment base assembly 1.
[0046] (4) Finally, the four brushes are respectively installed on the brush supports using a bolt lock, as shown in FIG. 4. The four brush assemblies 5 are installed on the moving support assembly and adjusted in position, so that the brushes can correctly cover the rolling path of the roller assemblies 3 to achieve the function of brushing off foreign matter during use. Figure 2
[0047] (5) Thus, the installation process of the wheeled walking shuttle device is completed, as shown in FIG. 5. Figure 3
[0048] The walking mechanism composed of the flat guide rail and the roller assembly has bearing rollers enclosed in the roller, which does not directly contact the flat guide rail (since the roller is a whole purchased part, here is only a brief introduction to the structure of the roller: the roller is composed of a roller shaft, a roller outer ring, bearing rollers, and sealing elements, and the bearing rollers are between the roller shaft and the roller outer ring); therefore, the bearing is no longer disturbed by glass debris and dust adhering to the guide rail surface; at the same time, the roller outer ring, which contacts the flat guide rail, has a thick, wide, and high-hardness thickness, and is wear-resistant; in the current glass production and transportation environment, the use greatly reduces the occurrence rate of problems and failures of the mechanism, and greatly reduces the downtime maintenance time and maintenance frequency of the production line.
[0049] The flat guide rail has a rectangular cross-section, a simple cross-sectional shape, and an easy-to-produce scraper for scraping the surface of the guide rail; the cost of the scraper, which is a consumable part, is reduced.
[0050] When the roller is damaged or worn out, the specific problem roller can be quickly replaced without replacing the entire roller assembly; maintenance is convenient and fast.
[0051] The walking mechanism formed by the flat guide rail and the roller assembly has high bearing capacity, high matching precision, high-speed bearing embedded in the roller and strong anti-pollution capability.
[0052] The shuttle equipment using the walking mechanism formed by the flat guide rail and the roller assembly is more suitable for the production line requirements of glass production and processing.
[0053] The specific implementation scheme of the embodiment can refer to the related description in the above embodiment, which will not be repeated here.
[0054] It can be understood that the same or similar parts in the above embodiments can be mutually referred to, and the contents not described in detail in some embodiments can refer to the same or similar contents in other embodiments.
[0055] It should be noted that, in the description of the utility model, the terms "first", "second", etc. are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In addition, in the description of the utility model, unless otherwise specified, "a plurality of" means at least two.
[0056] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In the description of the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0057] The shuttle device using the wheel walking is adopted, through the adoption of the shuttle device using the wheel walking, the situation of occasional glass breakage and more dust on the glass production line can be better adapted, and the equipment failure caused by glass fragments and dust is reduced. Since the pitting and wear of the ball are reduced, the shuttle device of the utility model can reduce abnormal noise and vibration, and improve the stability of the production line. The shuttle device of the utility model can quickly adjust the production line to coordinate different process requirements and adapt to the yield requirements, improve the production efficiency and flexibility. The shuttle device of the utility model adopts the roller assembly and the brush assembly, which can effectively reduce the wear of the guide rail and the sliding block caused by glass fragments and dust, and prolong the service life of the equipment.
[0058] In this specification, the utility model has been described with reference to its specific embodiments. However, it is obvious that various modifications and changes can be made without departing from the spirit and scope of the utility model. Therefore, the specification and drawings should be considered as illustrative rather than limiting.
Claims
1. A shuttle device for enabling wheeled locomotion, characterized in that, The device comprises a device base assembly, flat guide rails, roller assemblies, a moving support assembly and a brush assembly, the device base assembly is placed on the ground and leveled, two flat guide rails are respectively installed on the two sides of the device base assembly, four roller assemblies are respectively arranged on the flat guide rails, the moving support assembly is arranged on the four roller assemblies, the roller assemblies and the moving support assembly are connected through bolts, and the brush assembly is installed on the moving support assembly.
2. The cart according to claim 1, wherein, The roller assembly comprises a roller frame, rollers, locking nuts and a lubricating assembly, the roller frame is arranged on a flat table, one roller and one locking nut form a group and there are three groups, three rollers are respectively inserted into the mounting holes of the roller frame, and the locking nuts corresponding to the rollers are respectively arranged in the mounting holes of the roller frame, the rollers are screwed into the corresponding locking nuts, and the lubricating assembly is arranged on the roller frame.
3. The cart according to claim 1, wherein, The moving support assembly is hung above the roller assemblies and gradually falls on the four roller assemblies.
4. The cart of claim 1, wherein, The brush assembly comprises a brush support and a brush, the brush is installed on the brush support and locked by bolts.
5. The cart of claim 1, wherein, The brush of the brush assembly covers the walking path of the roller assemblies.