Online slitter edge coiling, conveying and collecting system
The online waste edge winding, conveying and collecting system solves the problem of waste edge breakage during thin steel plate shearing by the waste edge winding machine, realizes automated winding and unloading, improves production efficiency and safety, and meets the high-efficiency production needs of continuous hot-dip galvanizing units.
Patent Information
- Application Number
- CN202520426654.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-03-12
AI Technical Summary
Existing waste edge coiling machines are prone to breakage when processing sheared waste edges of thin steel plates, resulting in low coiling accuracy and strength, low production efficiency, and a complicated and labor-intensive unloading process.
An online waste edge winding, conveying and collecting system was designed, including first and second waste edge winding machines arranged in a cross-vertical manner, a waste edge guiding device, a waste edge conveyor and a collecting device. It can process the cut waste edges online, adapt to the fast-paced production process of a dual-line continuous hot-dip galvanizing unit, and uses hydraulic control to realize automatic winding and unwinding, reducing manual intervention.
It improved production efficiency, ensured the density and continuity of waste roll collection, reduced labor costs, and improved production stability and safety.
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Figure CN223752053U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to continuous hot galvanizing unit supporting equipment technical field, especially in online waste edge coiling conveying collection system. BACKGROUND
[0002] The edge of the steel strip edge-cut product is regular, and the size precision is high, so that the precision in the manufacturing process can be guaranteed, and the requirement of the customer for the precision can be met. In the continuous hot galvanizing unit, according to the user or product requirement, the strip steel needs to be edge-cut to obtain appropriate width precision. The waste edge coiling machine is usually arranged behind the disc shear of the production line, is used for coiling the waste edge silk cut down by the disc shear into a waste roll after collection, so that subsequent transportation and processing are facilitated.
[0003] In order to improve the working efficiency of the whole unit, the working stability and reliability of the waste edge coiling machine need to be guaranteed. The existing waste edge coiling machine mostly adopts tension coiling waste edge, can make the waste edge coil tightly and solidly, and the coil is not easy to be scattered after unloading. Especially when the waste edge of the steel sheet with a thickness less than 0.5mm is cut, the waste edge coiling is easy to be pulled off, the precision and strength of coiling are not high, the frequency of waste edge breakage is very high, and the production efficiency of coiling is greatly reduced.
[0004] Therefore, it is necessary to provide an online waste edge coiling conveying and collecting system to solve at least one of the above problems. CONTENT OF THE UTILITY MODEL
[0005] In view of the defects of the prior art, the online waste edge coiling conveying and collecting system provided in the utility model embodiment can adapt to the fast-paced production process requirement of the double-line continuous hot galvanizing unit, and greatly improves the production efficiency.
[0006] The specific technical scheme of the utility model embodiment is as follows:
[0007] An online scrap edge coiling conveying and collecting system is used in a double-line continuous hot galvanizing unit, the double-line continuous hot galvanizing unit comprises: a first continuous hot galvanizing unit and a second continuous hot galvanizing unit which are arranged in parallel along a first direction, the online scrap edge coiling conveying and collecting system comprises: a first scrap edge coiler which is arranged perpendicularly across the first continuous hot galvanizing unit; a second scrap edge coiler which is arranged perpendicularly across the second continuous hot galvanizing unit; a scrap edge guiding device which is arranged between the first continuous hot galvanizing unit and the first scrap edge coiler and between the second continuous hot galvanizing unit and the second scrap edge coiler respectively, the scrap edge guiding device is used for conveying the cut scrap edge to the first scrap edge coiler and the second scrap edge coiler respectively; a collecting device which is used for collecting scrap edge coils; a first scrap edge conveyor which is used for conveying the scrap edge coils generated by the first scrap edge coiler to the collecting device; and a second scrap edge conveyor which is used for conveying the scrap edge coils generated by the second scrap edge coiler to the collecting device.
[0008] In a preferred embodiment, the collecting device comprises a trolley which is movable along the first direction, the collecting device comprises at least one set of hopper groups, each hopper group comprises a first hopper corresponding to the first scrap edge conveyor and a second hopper corresponding to the second scrap edge conveyor, the first hopper and the second hopper are arranged in a spaced manner along the first direction.
[0009] In a preferred embodiment, the hopper groups comprise two groups, one group of hopper groups is used as a main hopper group, and the other group of hopper groups is used as a standby hopper group.
[0010] In a preferred embodiment, the scrap edge guiding device has opposite upper and lower ends, the upper end is an open end for receiving the cut scrap edge, and the lower end is also an open end, the first scrap edge coiler or the second scrap edge coiler comprises an upper baffle which can open or close the lower end.
[0011] In a preferred embodiment, the upper baffle is a flat steel plate, and the upper baffle can be used to cut the scrap edge under the drive of a power mechanism.
[0012] In a preferred embodiment, the power mechanism comprises an upper baffle hydraulic cylinder, the first scrap edge coiler or the second scrap edge coiler further comprises a guide plate which is used to guide the scrap edge bundle introduced by the scrap edge guiding device to the core shaft of the first scrap edge coiler or the second scrap edge coiler, the core shaft is used to be penetrated by the scrap edge bundle for coiling, a guide plate hydraulic cylinder is used to control the lifting and lowering of the guide plate, a coiling bucket which is arc-shaped is used to shape the scrap edge coil at the core shaft, and a coiling bucket hydraulic cylinder is used to control the turning of the coiling bucket.
[0013] In a preferred embodiment, the first scrap edge coiler or the second scrap edge coiler further comprises a pressure roller for pressing on the scrap edge coil, and a pressure roller hydraulic cylinder for controlling the lifting and lowering of the pressure roller.
[0014] In a preferred embodiment, the first scrap edge coiler or the second scrap edge coiler further comprises a guide plate, and the scrap edge coil rolls along the guide plate to the first scrap edge conveyor and the second scrap edge conveyor after the coiling bucket is overturned.
[0015] In a preferred embodiment, the first scrap edge conveyor or the second scrap edge conveyor comprises a conveying plate for circularly moving to convey the scrap edge coil, and a power mechanism for driving the conveying plate to circularly rotate to convey the scrap edge coil to the collecting device.
[0016] In a preferred embodiment, the conveying plate comprises a slope section, and the first scrap edge conveyor or the second scrap edge conveyor further comprises a baffle arranged on the surface of the conveying plate for stopping the scrap edge coil.
[0017] The technical scheme of the utility model has the following remarkable beneficial effects:
[0018] The online scrap edge coiling, conveying and collecting system provided in the embodiment of the application is aimed at the first continuous hot galvanizing unit and the second continuous hot galvanizing unit which are arranged in parallel along the first direction, and by arranging the first scrap edge coiler which is arranged perpendicularly crossing the first continuous hot galvanizing unit, the second scrap edge coiler which is arranged perpendicularly crossing the second continuous hot galvanizing unit, the scrap edge guide device, the first scrap edge coiler, the second scrap edge coiler, the collecting device, the first scrap edge conveyor and the second scrap edge conveyor, the scrap edge which is cut off can be processed online, the fast rhythm production process requirement of the continuous hot galvanizing unit, especially the double-line continuous hot galvanizing unit, can be adapted, and the production efficiency is greatly improved.
[0019] Specific embodiments of the utility model are disclosed in detail in the following description and drawings, and the principles of the utility model can be adopted. It should be understood that the embodiments of the utility model are not limited in scope as a result. The embodiments of the utility model include many changes, modifications and equivalents within the scope of the appended claims and clauses. The features described and / or shown for one embodiment can be used in the same or similar way in one or more other embodiments, combined with the features in other embodiments, or replaced by the features in other embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0020] The drawings described herein are for purposes of illustration only and are not intended to limit the scope of the present disclosure in any way. Additionally, the shapes and proportions of the various components depicted in the drawings are not intended to be specific and are only provided to help the understanding of the present disclosure. Those skilled in the art will recognize that various modifications can be made to the shapes and proportions of the components depicted in the drawings without departing from the scope of the present disclosure.
[0021] Figure 1 A schematic view of a planar layout of an online waste edge coiling, conveying and collecting system provided in an embodiment of the present application;
[0022] Figure 2 A schematic view of a planar layout of an online waste edge coiling, conveying and collecting system provided in an embodiment of the present application; Figure 1 A schematic view of a structure at A-A in the online waste edge coiling, conveying and collecting system provided in an embodiment of the present application;
[0023] Figure 3 A schematic view of a structure at B-B in the online waste edge coiling, conveying and collecting system provided in an embodiment of the present application; Figure 1 A schematic view of a structure at B-B in the online waste edge coiling, conveying and collecting system provided in an embodiment of the present application;
[0024] Figure 4 A schematic view of a cooperation between a waste edge guiding device and a waste edge coiling machine in an online waste edge coiling, conveying and collecting system provided in an embodiment of the present application;
[0025] Figure 5 A schematic view of a first state of a waste edge coiling machine in an online waste edge coiling, conveying and collecting system provided in an embodiment of the present application;
[0026] Figure 6 A schematic view of a second state of a waste edge coiling machine in an online waste edge coiling, conveying and collecting system provided in an embodiment of the present application;
[0027] Figure 7 A schematic view of a third state of a waste edge coiling machine in an online waste edge coiling, conveying and collecting system provided in an embodiment of the present application;
[0028] Figure 8 A schematic view of a fourth state of a waste edge coiling machine in an online waste edge coiling, conveying and collecting system provided in an embodiment of the present application;
[0029] Figure 9 A schematic view of a structure of a waste edge conveyor in an online waste edge coiling, conveying and collecting system provided in an embodiment of the present application;
[0030] Figure 10 A front view of a trolley in an online waste edge coiling, conveying and collecting system provided in an embodiment of the present application;
[0031] Figure 11 A top view of a trolley in an online waste edge coiling, conveying and collecting system provided in an embodiment of the present application;
[0032] Figure 12 Figure 2 is a side view of a trolley in an online scrap edge coiling, conveying and collecting system provided in an embodiment of the present application.
[0033] Reference signs of the present application:
[0034] 100, first continuous hot galvanizing unit;
[0035] 200, second continuous hot galvanizing unit;
[0036] 110, first scrap edge coiler;
[0037] 120, first scrap edge conveyor;
[0038] 210, second scrap edge coiler;
[0039] 220, second scrap edge conveyor;
[0040] 300, collecting device;
[0041] 1, scrap edge guide;
[0042] 2, upper baffle;
[0043] 3, upper baffle hydraulic cylinder;
[0044] 4, guide plate;
[0045] 5, guide plate hydraulic cylinder;
[0046] 6, frame;
[0047] 7, coiling bucket hydraulic cylinder;
[0048] 8, coiling bucket;
[0049] 9, guide plate;
[0050] 10, press roll hydraulic cylinder;
[0051] 11, press roll;
[0052] 12, mandrel;
[0053] 13, conveying driven wheel;
[0054] 14, conveying scale plate;
[0055] 15, baffle;
[0056] 16, conveying driving wheel;
[0057] 17, scrap edge hopper;
[0058] 18, trolley body;
[0059] 19, trolley driving wheel;
[0060] 20. A wheel;
[0061] 21. A track;
[0062] 22. A chain;
[0063] 23. A trolley drive wheel. DETAILED DESCRIPTION
[0064] The technical solutions of the present application will be described in detail below with reference to the drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the present application and not to limit the scope of the present application. After reading the present application, those skilled in the art can make various equivalent modifications to the present application, which fall within the scope of the appended claims.
[0065] It should be noted that when an element is referred to as "disposed on" another element, it can be directly on the other element or there can be intervening elements. When an element is referred to as "connected" to another element, it can be directly connected to the other element or there can be intervening elements. The terms "vertical", "horizontal", "upper", "lower", "left", "right", and similar terms as used herein are for purposes of description only and are not intended to be limiting.
[0066] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0067] The current waste edge coiling machine is used, and the workers wind the waste materials on the outer wall of the coiling roller. Then the motor is started to drive the coiling roller to rotate. At this time, the waste materials can be coiled and collected. When the workers need to take down the waste materials from the coiling roller, the workers need to disassemble the coiling roller, then peel off the materials from the coiling roller, or re-install the coiling roller with waste materials at a suitable position and then reverse the coiling roller. At this time, the unloading work of the materials can be completed.
[0068] The traditional waste edge coiling machine needs to be pre-disassembled for better unloading work. However, this working method has complex working steps and long working time. In addition, the coiling roller with waste materials is heavy, and a large amount of manpower cost is needed for unloading work, which brings inconvenience to people's use.
[0069] In addition, the existing waste edge conveying system adopts two-stage hoist, and a hoist motor drives a hopper to ascend. A waste edge coil is fed into the hopper from a coiler, a first-stage hoist pulls the hopper to a high position, and the hopper is overturned under the action of gravity, and the waste edge coil falls into a hopper of a second-stage hoist, and the hopper is ascended to the highest position under the action of the hoist, the hopper is overturned, and the waste edge coil falls into a waste edge collecting trolley.
[0070] The waste edge conveying system adopts the hoist to ascend, and the hopper returns to a low position by gravity after being emptied. In this process, blockage or overturning may occur due to track reasons. At the same time, the waste edge coil is generally heavy on one end and light on the other end, and in the hopper, due to the imbalance of the two sides, disordered placement may occur in the transfer process from the first stage to the second stage, and the edge wire may be hooked to the surrounding equipment and support.
[0071] It can be seen that the current waste edge coiling and conveying system still has many aspects to be improved.
[0072] The utility model provides a kind of on-line waste edge coiling and conveying collection system, can adapt to the fast rhythm production process requirement of double-line continuous galvanizing unit, greatly improve production efficiency.
[0073] Please refer to Figures 1 to 12 , the present application specification embodiment provides a kind of on-line waste edge coiling and conveying collection system, the on-line waste edge coiling and conveying collection system is used in double-line continuous galvanizing unit, the double-line continuous galvanizing unit includes: two first continuous galvanizing unit 100 and second continuous galvanizing unit 200 along the first direction parallel arrangement, this on-line waste edge coiling and conveying collection system can include: first waste edge coiler 110, with the first continuous galvanizing unit 100 cross vertical arrangement;Second waste edge coiler 210, with the second continuous galvanizing unit 200 cross vertical arrangement;Waste edge guide device 1 is respectively arranged between the first continuous galvanizing unit 100 and the first waste edge coiler 110 and between the second continuous galvanizing unit 200 and the second waste edge coiler 210, and the waste edge guide device 1 is used to respectively transport the waste edge that is cut to the first waste edge coiler 110 and the second waste edge coiler 210;Collecting equipment 300 is used for collecting waste edge coil;First waste edge conveyor 120 is used for conveying the waste edge coil generated by the first waste edge coiler 110 to the collecting equipment 300;Second waste edge conveyor 220 is used for conveying the waste edge coil generated by the second waste edge coiler 210 to the collecting equipment 300.
[0074] In the embodiment of the present application, the online scrap edge coiling conveying and collecting system is used in a double-line continuous hot-dip galvanizing unit, which comprises a first continuous hot-dip galvanizing unit 100 and a second continuous hot-dip galvanizing unit 200 arranged in parallel along a first direction. In the embodiment of the present application, the double-line continuous hot-dip galvanizing unit is mainly taken as an example for illustration, and on the basis of the embodiment of the present application, the online scrap edge coiling conveying and collecting system can also be adaptively used in a three-line or even more continuous hot-dip galvanizing unit.
[0075] In the embodiment, the online scrap edge coiling conveying and collecting system mainly comprises a first scrap edge coiler 110, a second scrap edge coiler 210, a scrap edge guiding device 1, a first scrap edge conveyor 120, a second scrap edge conveyor 220 and a collecting device 300.
[0076] The present application will be described in detail below in combination with specific drawings and embodiments.
[0077] As shown in Figure 1 , two continuous hot-dip galvanizing units, i.e. a first continuous hot-dip galvanizing unit 100 and a second continuous hot-dip galvanizing unit 200, are arranged in the workshop, and the first continuous hot-dip galvanizing unit 100 and the second continuous hot-dip galvanizing unit 200 are arranged in parallel. For example, the first continuous hot-dip galvanizing unit 100 and the second continuous hot-dip galvanizing unit 200 both extend along a first direction.
[0078] The first scrap edge coiler 110 is arranged perpendicularly across the first continuous hot-dip galvanizing unit 100, and the second scrap edge coiler 210 is arranged perpendicularly across the second continuous hot-dip galvanizing unit 200. A scrap edge conveyor is arranged behind the scrap edge coiler, and the first scrap edge conveyor 120 and the second scrap edge conveyor 220 convey the scrap edge coils to a collecting device 300, for example, a trolley for collecting the scrap edge coils. The collecting device 300 is arranged in parallel with the first continuous hot-dip galvanizing unit 100 and the second continuous hot-dip galvanizing unit 200. For example, the trolley also extends along the first direction.
[0079] Specifically, the trolley can move along the first direction, and the collecting device 300 comprises at least one group of hoppers, the group of hoppers comprises a first hopper corresponding to the first scrap edge conveyor 120 and a second hopper corresponding to the second scrap edge conveyor 220, and the first hopper and the second hopper are arranged in parallel along the first direction.
[0080] The hopper group includes two groups, one group of hoppers is used as a main hopper group, and the other group of hoppers is used as a standby hopper group. Specifically, the trolley can include four hoppers, each of which can accommodate three to five scrap edge coils. The multi-hopper arrangement increases the collection capacity and reduces the hoisting frequency. When the trolley includes four hoppers, two hoppers can be configured for each scrap edge conveyor, one hopper is used to collect scrap edge coils at present, and the other hopper can be used as a standby hopper to ensure the continuity of the use of the entire online scrap edge coiling and conveying collection system.
[0081] As shown in Figure 2 , the disc shear of the first continuous hot galvanizing unit 100 cuts scrap edges online, the cut scrap edge wire passes through the corresponding scrap edge guide device 1, and then enters the first scrap edge coiler 110. The scrap edge coil coiled by the first scrap edge coiler 110 rolls onto the first scrap edge conveyor 120 and is transported to the hopper of the trolley by the conveyor belt and then is transported away.
[0082] As shown in Figure 3 , the disc shear of the second continuous hot galvanizing unit 200 cuts scrap edges online, the cut scrap edge wire passes through the corresponding scrap edge guide device 1, and then enters the second scrap edge coiler 210. The scrap edge coil coiled by the second scrap edge coiler 210 rolls onto the second scrap edge conveyor 220 and is transported to the hopper of the trolley by the conveyor belt and then is transported away.
[0083] Among them, for the first continuous hot galvanizing unit 100 and the second continuous hot galvanizing unit 200, in addition to sharing the collection device 300, the other scrap edge coiler, scrap edge guide device 1 and scrap edge conveyor are respectively provided for each set of continuous hot galvanizing unit.
[0084] For the first continuous hot galvanizing unit 100 and the second continuous hot galvanizing unit 200, in addition to the first scrap edge conveyor 120 and the second scrap edge conveyor 220 being different in length, the principles of their mechanisms are the same, and one set of them is taken as a typical structure in this application.
[0085] As shown in Figure 4 , in this embodiment, the scrap edge guide device 1 is located between the continuous hot galvanizing unit and the scrap edge coiler (as shown in Figure 2 , one scrap edge guide device 1 is arranged between the first continuous hot galvanizing unit 100 and the first scrap edge coiler 110, and as shown in Figure 3 , the other scrap edge guide device 1 is arranged between the second continuous hot galvanizing unit 200 and the second scrap edge coiler 210), which is vertically arranged and used for conveying the cut scrap edge to the corresponding scrap edge coiler (such as the first scrap edge coiler 110 in Figure 2 and the second scrap edge coiler 210 in Figure 3The second scrap edge coiler 210.
[0086] Specifically, the scrap edge guide device 1 has opposite upper and lower ends, the upper end is an open end for receiving the cut scrap edge, and the lower end is also an open end, the first scrap edge coiler 110 or the second scrap edge coiler 210 comprises an upper baffle 2 capable of opening or closing the lower end.
[0087] Taking the scrap edge guide device 1 and the first scrap edge coiler 110 as an example, the working process of the scrap edge guide device 1 and the first scrap edge coiler 110 is as follows:
[0088] When the first scrap edge coiler 110 is not started, the upper baffle 2 is closed, and the vertically falling scrap edge accumulates at the lower part of the scrap edge guide device 1;
[0089] When the first scrap edge coiler 110 is started, the upper baffle 2 is opened, and the scrap edge group falls into the first scrap edge coiler 110;
[0090] After each scrap edge coil is completed, the upper baffle 2 can be switched from the open state to the closed state under the drive of the power mechanism. Further, the baffle 15 is a flat steel plate, and the upper baffle 2 can be used to cut the scrap edge under the drive of the power mechanism. The upper baffle 2 can cut the falling scrap edge and re-form a storage space while being switched from the open state to the closed state under the drive of the power mechanism, ready for the next coiling cycle.
[0091] The power mechanism can comprise an upper baffle hydraulic cylinder 3 for controlling the extension and retraction of the upper baffle 2. When the power mechanism is in the form of a hydraulic cylinder, the stability and reliability of the upper baffle 2 during opening and closing can be ensured.
[0092] Taking the first scrap edge coiler 110 as an example, the first scrap edge coiler 110 can further comprise a rack 6, a guide plate 4 for guiding the scrap edge group introduced by the scrap edge guide device 1 to the core shaft 12 of the first scrap edge coiler 110, the core shaft 12 being used for threading on the scrap edge group for coiling, a guide plate hydraulic cylinder 5 for controlling the lifting and lowering of the guide plate 4, and a coiling bucket 8 in the form of an arc for shaping the scrap edge coil at the core shaft 12, a coiling bucket hydraulic cylinder 7 for controlling the turning of the coiling bucket 8.
[0093] Further, the first scrap edge coiler 110 can further comprise a press roller 11 for pressing on the scrap edge coil, and a press roller hydraulic cylinder 10 for controlling the lifting and lowering of the press roller 11.
[0094] In addition, the first scrap edge coiler 110 or the second scrap edge coiler 210 further comprises a guide plate 9; after the coiling bucket 8 is overturned, the scrap edge coil rolls along the guide plate 9 to the first scrap edge conveyor 120 and the second scrap edge conveyor 220.
[0095] Please refer to Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 As shown in Figure 5 , when the first scrap edge coiler 110 is in the first state, at this time, the coiling has not started, the upper baffle hydraulic cylinder 3 can control the upper baffle 2 to be in the extended closed state, and the scrap edge group does not enter the inside of the first scrap edge coiler 110; the guide plate 4 is in the falling state; the coiling bucket 8 is in the working position; the press roller 11 is in the raised state; and the mandrel 12 does not enter the inside of the first scrap edge coiler 110.
[0096] As shown in Figure 6 , when the first scrap edge coiler 110 is in the second state, that is, the first scrap edge coiler 110 enters the initial coiling state: the upper baffle hydraulic cylinder 3 controls the upper baffle 2 to switch from the extended closed state to the retracted open state, and the scrap edge group falls into the inside of the first scrap edge coiler 110; the guide plate hydraulic cylinder 5 controls the guide plate 4 to be raised; the coiling bucket 8 is in the working position; the press roller hydraulic cylinder 10 switches the press roller 11 from the raised state to the pressed-down state; and the mandrel 12 is inserted into the center of the scrap edge group.
[0097] As shown in Figure 7 , when the first scrap edge coiler 110 is in the third state, that is, the first scrap edge coiler 110 enters the coiling state: at this time, the upper baffle hydraulic cylinder 3 controls the upper baffle 2 to remain in the retracted open state, and the scrap edge falls into the inside of the coiler; the guide plate hydraulic cylinder 5 controls the guide plate 4 to switch from the raised state to the retracted state; the coiling bucket 8 is in the working position; at this time, the press roller 11 is in the pressed-down state and remains tightly attached to the scrap edge coil.
[0098] As shown in Figure 8 , when the first scrap edge coiler 110 is in the fourth state, that is, the first scrap edge coiler 110 enters the uncoiling state: after the coiling is completed, the upper baffle hydraulic cylinder 3 controls the upper baffle 2 to switch from the retracted state to the extended state, and realizes the cutting of the scrap edge during the extension; the press roller hydraulic cylinder 10 switches the press roller 11 from the pressed-down state to the raised state; the mandrel 12 is extracted; the coiling bucket 8 is overturned, and the scrap edge coil rolls along the guide plate 9 to the first scrap edge conveyor 120.
[0099] Since the second scrap edge coiler 210 and the scrap edge guide device 1 are the same as the first scrap edge coiler 110 and the scrap edge guide device 1 in cooperation and the principle of realizing the coiling of the scrap edge, the present application will not be described here.
[0100] like Figure 9 As shown, in one embodiment, the first waste edge conveyor 120 or the second waste edge conveyor 220 includes: a conveying plate for cyclically conveying the waste edge roll; and a power mechanism for driving the conveying plate to rotate cyclically and convey the waste edge roll to the collection device 300.
[0101] The first waste edge conveyor 120 and the second waste edge conveyor 220 are very similar in composition, structure and function. In this application, the first waste edge conveyor 120 will be the main focus of the description.
[0102] The first waste edge conveyor 120 may include a conveyor plate and a power mechanism. Specifically, the conveyor plate may be a conveyor scale plate 14, which can avoid problems such as side tipping, jamming, and tangling, thus improving production stability. The conveyor scale plate 14 may include:
[0103] The power mechanism may include a conveyor motor, a conveyor drive wheel 16, and a conveyor driven wheel 13. The conveyor drive wheel 16 and the conveyor driven wheel 13 may be located at opposite ends of the first waste edge conveyor 120. Specifically, the motor and the conveyor driven wheel 13 may be located near the first waste edge coiler 110, and the conveyor drive wheel 16 may be located near the collection device 300, such as a trolley.
[0104] In use, the motor drives the conveyor drive wheel 16 to rotate, and with the cooperation of the conveyor driven wheel 13, it drives the conveyor plate to rotate in a cycle, conveying the waste edge rolls to the collection device 300 at the upper end, such as a trolley for collecting waste edge rolls.
[0105] Furthermore, the conveyor plate of the first waste edge conveyor 120 may include a horizontal section and a ramp section. To prevent the waste edge roll from rolling downhill under gravity when it is conveyed to the ramp section, the first waste edge conveyor 120 may also include a baffle 15 disposed on the surface of the conveyor plate to stop the waste edge roll.
[0106] Specifically, the baffle 15 includes multiple baffles 15, which are disposed on the surface of the conveyor plate at predetermined intervals. The spacing between two adjacent baffles 15 and the height of a single baffle 15 can be set according to the size of the waste roll. Theoretically, any structure and size that can reliably stop and limit the waste roll and prevent it from slipping on the slope section is applicable to this application.
[0107] The main difference between the second waste edge conveyor 220 and the first waste edge conveyor 120 is the length of the conveyor plate. The second waste edge conveyor 220 may only include the ramp section, and other components, structures and functions can be referred to the first waste edge conveyor 120. This application will not elaborate on them in detail here.
[0108] As Figure 10 , Figure 11 and Figure 12 indicated, the collecting device 300 provided in the embodiments of the present application for collecting the scrap edge roll can be in the form of a trolley.
[0109] The trolley can include a track 21, a trolley body 18, a driving motor, a trolley driving wheel 19, a trolley transmission wheel 23, a scrap hopper 17, a chain 22, etc.
[0110] The scrap hoppers 17 are arranged along the first direction and are used to accommodate the scrap edge rolls. The trolley body 18 can include four hopper positions and can be used to accommodate up to four scrap hoppers 17. The trolley body 18 has opposite front and rear sides along the first direction, and the front and rear sides of the trolley body 18 can be provided with the chain 22, which is used for transmission to drive the trolley body 18 to move.
[0111] The trolley driving wheel 19 can be driven by the driving motor to provide driving force for the movement of the trolley body 18. The trolley driving wheel 19 can be arranged separately from the driving motor, or the driving motor can be integrated in the trolley driving wheel 19. The trolley driving wheel 19 is connected to one side of the trolley body 18 through the chain 22. The trolley transmission wheel 23 is connected to the other side of the trolley body 18 through the chain 22. The trolley body 18 is provided with a trolley wheel 20 on the lower side, which cooperates with the track 21 to enable the trolley body 18 to move on the track 21 and form rolling friction with the track 21 to reduce the driving force required for the trolley to move along the first direction.
[0112] In use, the scrap edge rolls are transferred from the first scrap edge conveyor 120 or the second scrap edge conveyor and fall into the hoppers. Each hopper can accommodate 3 to 5 scrap edge rolls. When the right side hoppers are full, the trolley moves to the right side, and the crown block hoists away the two full scrap hoppers 17 on the right side. When the two left side hoppers are full, the trolley moves to the left side, and the crown block hoists away the two full scrap hoppers 17 on the left side. The multiple hopper positions can keep two in use and two in standby at all times to ensure the continuity and reliability of scrap collection.
[0113] The online scrap edge roll taking, conveying and collecting system provided in the embodiments of the present application can produce the following technical effects:
[0114] The online scrap edge roll taking, conveying and collecting system can process the scrap edge cut off on line and adapt to the fast-paced production process requirements of the continuous hot galvanizing unit, especially the double-line continuous hot galvanizing unit, greatly improving the production efficiency.
[0115] Further, the waste edge coiling machine has automatic coiling and uncoiling functions, and does not need to use manual coiling, saves manpower, and improves production safety; at the same time, the pressing roller 11 is used to increase the compactness of the waste edge coil.
[0116] In addition, the multiple hopper positions of the waste collecting trolley can keep two sets of dual-purpose and dual-preparation at all times, ensuring the continuity and reliability of waste collection.
[0117] It should be noted that in the description of the present application, the terms "first", "second" and the like are only used for description purposes and to distinguish similar objects, and there is no prior and posterior order between them, nor can it be understood as indicating or implying relative importance. In addition, in the description of the present application, unless otherwise stated, the meaning of "multiple" is two or more.
[0118] The above various embodiments in the specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referred to each other, and each embodiment mainly explains the difference from other embodiments.
[0119] The above is only a few embodiments of the present application, although the embodiments disclosed by the present application are as above, but the content is only for the purpose of understanding the present application and the adopted embodiment, and is not used to limit the present application. Any person skilled in the art of the present application can make any modification and change in the form and details of the embodiments without departing from the spirit and scope of the present application. However, the patent protection scope of the present application shall be subject to the scope defined by the appended claims.
Claims
1. An on-line slitting and winding conveyor collection system characterized by, The online scrap edge winding conveying and collecting system is used in a double-line continuous hot galvanizing unit, which comprises two first and second continuous hot galvanizing units arranged in parallel along a first direction, and the system comprises: a first scrap edge winder arranged perpendicularly across the first continuous hot galvanizing unit; a second scrap edge winder arranged perpendicularly across the second continuous hot galvanizing unit; a scrap edge guide arranged between the first continuous hot galvanizing unit and the first scrap edge winder and between the second continuous hot galvanizing unit and the second scrap edge winder, respectively, for conveying the cut scrap edge to the first and second scrap edge winders, respectively; a collecting device for collecting scrap edge coils; a first scrap edge conveyor for conveying the scrap edge coils generated by the first scrap edge winder to the collecting device; a second scrap edge conveyor for conveying the scrap edge coils generated by the second scrap edge winder to the collecting device.
2. The on-line slitting and winding delivery system according to claim 1, characterized in that, The collecting device comprises a trolley movable along the first direction, and at least one set of hoppers, which comprises a first hopper corresponding to the first scrap edge conveyor and a second hopper corresponding to the second scrap edge conveyor, and the first and second hoppers are arranged in intervals along the first direction.
3. The on-line slitting and winding delivery system according to claim 2, characterized in that, The hoppers comprise two sets, one set of hoppers as a main hopper set and the other set of hoppers as a standby hopper set.
4. The on-line slitting and winding delivery system according to claim 1, characterized in that, The scrap edge guide has opposite upper and lower ends, the upper end is an open end for receiving the cut scrap edge, and the lower end is also an open end, and the first or second scrap edge winder comprises an upper baffle that can be opened or closed by a power mechanism.
5. The on-line slitting and winding delivery system according to claim 4, characterized in that, The upper baffle is a flat steel plate that can be used to cut off the scrap edge under the drive of the power mechanism.
6. The on-line slitting and winding delivery system according to claim 5, characterized in that, The power mechanism comprises an upper baffle hydraulic cylinder, and the first or second scrap edge winder further comprises: a guide plate for guiding the scrap edge bundle introduced by the scrap edge guide to the core shaft of the first or second scrap edge winder for winding; a guide plate hydraulic cylinder for controlling the lifting and lowering of the guide plate; a winding bucket in an arc shape for shaping the scrap edge coil at the core shaft; a winding bucket hydraulic cylinder for controlling the turning of the winding bucket.
7. The on-line slitting and winding delivery system according to claim 6, characterized in that, The first or second scrap edge winder further comprises a pressure roller for pressing on the scrap edge coil; a pressure roller hydraulic cylinder for controlling the lifting and lowering of the pressure roller.
8. The on-line slitting and winding delivery system according to claim 6, characterized in that, The first or second scrap edge winder further comprises a guide plate, and after the winding bucket is turned, the scrap edge coil rolls along the guide plate to the first or second scrap edge conveyor.
9. The on-line slitting and winding delivery system according to claim 1, wherein, The first or second scrap edge conveyor comprises: a conveying plate for circularly moving to convey the scrap edge coil; a power mechanism for driving the conveying plate to rotate circularly to convey the scrap edge coil to the collecting device.
10. The on-line slitting and winding delivery system according to claim 9, characterized in that, The conveying plate comprises a ramp section; the first slitter edge conveyor or the second slitter edge conveyor further comprises a baffle plate arranged on the surface of the conveying plate for stopping the slitter edge roll.