Rapid koji turning device for Maotai-flavor koji

Abstract

The quick yeast turning device comprises a yeast making chamber and a yeast turning machine, a working passage is arranged in the yeast making chamber, yeast turning frames are arranged at the two ends of the working passage, and the yeast turning machine is arranged on the working passage. The yeast turning machine comprises a mounting plate, a rotating seat arranged on the mounting plate, a driving motor in transmission connection with the rotating seat, a driving shaft mounted on the rotating seat, a moving plate arranged on the driving shaft and a clamping mechanism mounted on the moving plate; the clamping mechanism comprises a rotating seat arranged on the moving plate, a rotating motor and a rotating disc which are installed on the rotating seat, a driving air cylinder installed on the rotating disc, a driving block installed on a telescopic rod of the driving air cylinder, a connecting frame arranged on the rotating disc and a clamp arranged on the connecting frame, and the clamping end of the clamp is provided with an upper clamping plate and a lower clamping plate. An automatic moving mechanism is arranged on the lower end face of the mounting plate, and a controller is arranged outside the distiller's yeast making chamber. Through ingenious mechanical design and intelligent control, quick and accurate koji turning of the koji blocks is realized.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wine yeast, more specifically to a quick yeast turning device for Maotai-flavor liquor. BACKGROUND

[0002] In the production process of Maotai-flavor liquor, the production of wine yeast is a crucial link. Wine yeast not only affects the flavor and quality of liquor, but also directly relates to the brewing period and cost. In the traditional production process of wine yeast, turning is a time-consuming and labor-intensive work, which is usually done manually. However, manual turning has many shortcomings, such as high labor intensity, low efficiency, uneven turning, etc., which seriously restricts the quality and efficiency of wine yeast production.

[0003] With the progress of science and technology and the development of automation technology, people have begun to try to apply automated equipment to the production process of wine yeast to replace manual turning operations. However, most of the existing turning devices have complex structure, inconvenient operation, poor adaptability, etc., which cannot meet the special needs of Maotai-flavor wine yeast production. For example, although some turning devices can realize the basic turning function, they often cannot accurately control the turning angle and intensity, resulting in damage to the wine yeast block or poor turning effect during the turning process. In addition, the existing turning devices usually lack intelligent control and cannot automatically adjust according to the actual situation in the production process of wine yeast, further limiting their application effect. SUMMARY

[0004] The utility model aims at overcoming the shortcomings of the prior art and providing a quick yeast turning device for Maotai-flavor liquor. Through ingenious mechanical design and intelligent control, the utility model realizes quick and accurate turning of wine yeast blocks.

[0005] The utility model discloses a kind of quick koji turning devices for sauce-flavor liquor koji, including liquor koji making chamber and koji turning machine for turning liquor koji block, the lower end of the middle part of liquor koji making chamber is equipped with access door, and the center line of access door in liquor koji making chamber is equipped with working aisle, and the both ends of working aisle are equipped with koji turning frame, and koji turning frame is provided with multiple layers, and koji turning machine is arranged on working aisle, and can move back and forth on aisle, and koji turning machine includes mounting plate, rotating seat on mounting plate, drive motor in transmission connection with rotating seat, drive shaft mounted on rotating seat, moving plate on drive shaft and clamping mechanism mounted on moving plate, drive shaft is equipped in the middle part of mounting plate, and the both sides of drive shaft are equipped with limiting rod for limiting the rotation of moving plate, and outer thread is equipped on drive shaft, and fixed block matched with drive shaft is equipped on moving plate, and thread hole matched with the outer thread is equipped on fixed block, and clamping mechanism includes rotating seat on moving plate, rotating motor and turntable mounted on rotating seat, drive cylinder mounted on the turntable, drive block mounted on drive cylinder telescopic rod, connecting frame on turntable and clamp mounted on connecting frame, the force end of clamp is matched with drive block, and the clamping end of clamp is equipped with upper clamping plate and lower clamping plate, and automatic moving mechanism is equipped on the lower end surface of mounting plate, and controller is equipped outside liquor koji making chamber, and controller is electrically connected with drive motor, rotating motor and drive cylinder.

[0006] In one preferred scheme, the liquor koji making chamber is equipped with temperature sensor and humidity sensor, and the temperature sensor and humidity sensor are electrically connected with the controller, and the controller is further electrically connected with a display.

[0007] In one preferred scheme, the moving plate is equipped with a sliding block, and the sliding block is equipped with a first sliding groove matched with the limiting rod.

[0008] In one preferred scheme, the turntable is fixedly connected with the connecting frame, and the connecting frame is equipped with a connecting plate, and the connecting plate is equipped with a sliding rail, and the force end of the clamp is slidably connected with the sliding rail, and the force end of the clamp is further equipped with a second sliding groove matched with the drive block.

[0009] In one preferred scheme, the automatic moving mechanism includes two fixed wheels at the front end, two drive wheels at the rear end and a traveling motor, the two drive wheels are connected through a transmission shaft, a driven wheel is equipped on the transmission shaft, a driving wheel matched with the driven wheel is equipped on the traveling motor, and the traveling motor is electrically connected with the controller.

[0010] In one preferred scheme, an elastic gasket is arranged between the upper clamping plate and the lower clamping plate of the clamp, and the elastic gasket is made of high-temperature-resistant and corrosion-resistant material.

[0011] In one preferred solution, the connecting frame is further provided with a camera, which is electrically connected with the controller.

[0012] In one preferred solution, the automatic moving mechanism further comprises a guiding device, which comprises a guiding wheel arranged at the lower end of the mounting plate and guiding rails arranged at both sides of the working passageway, and the guiding wheel cooperates with the guiding rails.

[0013] The utility model discloses the beneficial effect is: the utility model discloses through ingenious mechanical design and intelligent control, first drive shaft and the cooperation of moving plate realize the whole up and down movement, rotate the disc again using rotary motor drive, make the clamp follow rotation, to drive the rotation of clamping object, realize the turnover of curved block, realize the quick, accurate turnover of wine curved block. The whole structure is simple, convenient operation, strong adaptability can accurately control the angle and strength of turnover, ensure that wine curved block is not damaged in the turnover process, simultaneously possess intelligent control function, can according to the actual situation in the wine curved production process automatic adjustment, improve the quality and efficiency of wine curved production. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be briefly introduced to the drawing needed to be used in the embodiment, should understand, the following drawings only shows some embodiments of the utility model, therefore should not be seen as the limitation to the range, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other related drawings according to these drawings.

[0015] Figure 1 It is the structure schematic diagram of the utility model;

[0016] Figure 2 It is the structure schematic diagram of the utility model turnover machine;

[0017] Figure 3 It is the structure schematic diagram of the utility model clamping mechanism;

[0018] Figure 4 It is the structure schematic diagram of the utility model clamp and drive block cooperation;

[0019] In the drawing, 1-wine curved production room, 11-turnover frame, 12-automatic moving mechanism, 2-turnover machine, 3-mounting plate, 4-rotating seat, 5-driving motor, 6-driving shaft, 7-moving plate, 71-fixed block, 72-sliding block, 8-clamping mechanism, 81-rotating seat, 82-rotary motor, 83-rotating disc, 84-driving cylinder, 85-driving block, 86-connecting frame, 861-connecting plate, 862-sliding rail, 87-clamp, 871-upper clamping plate, 872-lower clamping plate, 873-elastic gasket, 9-controller, 10-limiting rod. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0022] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0023] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, or the orientations or positional relationships in which the product of the present application is usually placed during use, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0024] The terms "first", "second", "third", etc. are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.

[0025] The terms "parallel", "vertical", etc. do not mean that the components must be absolutely parallel or vertical, but can be slightly inclined. For example, "parallel" only means that its direction is relatively more parallel than "vertical", and does not mean that the structure must be completely parallel, but can be slightly inclined.

[0026] The terms "horizontal", "vertical", "overhanging", etc. do not mean that the components must be absolutely horizontal, vertical or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0027] In addition, the terms "substantially", "essentially", and the like are intended to convey that the related content is not required to be absolute, but can have some deviation. For example, "substantially equal" does not mean only absolute equality, because in actual production and operation process, it is difficult to achieve absolute "equality", and generally there is a certain deviation. Therefore, in addition to absolute equality, "substantially equal" also includes the above-mentioned case of having a certain deviation. For example, in other cases, unless otherwise specified, the terms "substantially", "essentially" and the like have similar meanings as described above.

[0028] In the description of the utility model, it also needs to be explained that, unless there is a clear provision and limitation, the terms "set", "install", "connect", "connect" should be understood broadly, for example, it can be fixed connection, or it can be detachable connection, or it can be integrally connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0029] Reference Figures 1-4The utility model provides a technical scheme: a kind of quick koji turning device for sauce-flavor liquor koji, including liquor koji making room 1 and koji turning machine 2 for turning liquor koji block, the lower end of the middle part of liquor koji making room 1 is equipped with access door, and the center line of access door in liquor koji making room 1 is equipped with working aisle, and the both ends of working aisle are equipped with koji turning frame 11, and koji turning frame 11 is provided with multiple layers, and koji turning machine 2 is arranged on working aisle, and can move back and forth on aisle, and koji turning machine 2 includes mounting plate 3, rotating seat 4 arranged on mounting plate 3, drive motor 5 connected with rotating seat 4, drive shaft 6 mounted on rotating seat 4, moving plate 7 arranged on drive shaft 6 and clamping mechanism 8 mounted on moving plate 7, and drive shaft 6 is arranged in the middle part of mounting plate 3, and the both sides of drive shaft 6 are equipped with the limiting rod 10 for limiting the rotation of moving plate 7, and drive shaft 6 is equipped with external thread, and moving plate 7 is equipped with fixed block 71 matched with drive shaft 6, and fixed block 71 is equipped with threaded hole matched with the external thread, and clamping mechanism 8 includes rotating seat 81 arranged on moving plate 7, rotating motor 82 and turntable 83 mounted on rotating seat 81, drive cylinder 84 mounted on turntable 83, drive block 85 mounted on the telescopic rod of drive cylinder 84, connecting frame 86 arranged on turntable 83 and clamp 87 mounted on connecting frame 86, and the force end of clamp 87 is matched with drive block 85, and the clamping end of clamp 87 is equipped with upper clamping plate 871 and lower clamping plate 872, and the lower end surface of mounting plate 3 is equipped with automatic moving mechanism 12, and liquor koji making room 1 is equipped with controller 9 outside, and controller 9 is electrically connected with drive motor 5, rotating motor 82 and drive cylinder 84.The utility model is through ingenious mechanical design and intelligent control, first, the cooperation of drive shaft 6 and moving plate 7 realizes the whole up and down movement, then rotating motor 82 drives turntable 83 to rotate, so that clamp 87 rotates, thereby driving the rotation of clamping object, realizes the turning of koji block, realizes the quick and accurate koji turning of liquor koji block.The whole structure is simple, convenient to operate, and strong in adaptability, can accurately control the angle and intensity of koji turning, ensures that liquor koji block is not damaged in koji turning process, simultaneously has intelligent control function, can automatically adjust according to actual situation in liquor koji making process, improves the quality and efficiency of liquor koji making.

[0030] Preferably, the liquor koji making room 1 is equipped with temperature sensor and humidity sensor, and the temperature sensor and humidity sensor are electrically connected with the controller 9, and the controller 9 is further electrically connected with a display. The internal situation can be observed in real time outside to ensure that liquor koji making proceeds smoothly.

[0031] Preferably, the moving plate 7 is equipped with sliding block 72, and the sliding block 72 is equipped with first sliding groove matched with the limiting rod 10.

[0032] Preferably, the rotating disc 83 is fixedly connected with the connecting frame 86, the connecting frame 86 is provided with a connecting plate 861, the connecting plate 861 is provided with a sliding rail 862, the force receiving end of the clamp 87 is slidably connected with the sliding rail 862, and the force receiving end of the clamp 87 is further provided with a second sliding groove matched with the driving block 85. The sliding is smoother, and the overall structure is more convenient to operate.

[0033] Preferably, the automatic moving mechanism 12 comprises two fixed wheels arranged at the front end, two driving wheels arranged at the rear end and a traveling motor, the two driving wheels are connected through a transmission shaft, the transmission shaft is provided with a driven wheel, the traveling motor is provided with a driving wheel matched with the driven wheel, and the traveling motor is electrically connected with the controller 9. The temperature sensor, the humidity sensor and the initial set values are matched to realize automatic turning of the koji block at regular intervals.

[0034] Preferably, the elastic gasket 873 is made of a high-temperature-resistant and corrosion-resistant material and arranged between the upper clamp plate 871 and the lower clamp plate 872 of the clamp 87. The elastic gasket 873 is used for protecting the koji block from being damaged during clamping and turning.

[0035] Preferably, the connecting frame 86 is further provided with a camera, and the camera is electrically connected with the controller 9. The camera is used for monitoring the koji turning process in real time and transmitting image information to a display connected with the controller 9, so that an operator can remotely monitor and adjust the koji turning operation.

[0036] Preferably, the automatic moving mechanism 12 further comprises a guiding device, the guiding device comprises a guiding wheel arranged at the lower end of the mounting plate 3 and a guiding rail arranged at both sides of the working passageway, and the guiding wheel is matched with the guiding rail. The guiding device is used for ensuring that the koji turning machine 2 moves stably and accurately on the working passageway.

[0037] The above description is only preferred embodiments of the present application, and it should be understood that the present application is not limited to the forms disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concepts described herein by using the above teachings or related technologies or knowledge. Any modification and change made by those skilled in the art without departing from the technical and scope of the present application shall be within the protection scope of the appended claims of the present application.

Claims

1. A rapid turning device for soy sauce-flavored liquor yeast, characterized in that: The application relates to a koji making room and a koji turning machine for turning koji blocks, wherein a doorway is arranged at the lower middle part of the koji making room, a working aisle is arranged at the center line of the doorway in the koji making room, koji turning frames are arranged at the two ends of the working aisle, the koji turning machine is arranged on the working aisle and can move back and forth on the aisle, the koji turning machine comprises a mounting plate, a rotating seat arranged on the mounting plate, a driving motor in transmission connection with the rotating seat, a driving shaft arranged on the rotating seat, a moving plate arranged on the driving shaft and a clamping mechanism arranged on the moving plate, the driving shaft is arranged at the middle part of the mounting plate, limiting rods for limiting the rotation of the moving plate are arranged at the two sides of the driving shaft, external threads are arranged on the driving shaft, the moving plate is provided with fixing blocks matched with the driving shaft, the fixing blocks are provided with thread holes matched with the external threads, the clamping mechanism comprises rotating seats arranged on the moving plate, rotating motors and rotating discs arranged on the rotating seats, driving cylinders arranged on the rotating discs, driving blocks arranged on the telescopic rods of the driving cylinders, connecting frames arranged on the rotating discs and clamps arranged on the connecting frames, the force receiving ends of the clamps are matched with the driving blocks, the clamping ends of the clamps are provided with upper clamping plates and lower clamping plates, an automatic moving mechanism is arranged on the lower end surface of the mounting plate, a controller is arranged outside the koji making room, and the controller is electrically connected with the driving motor, the rotating motor and the driving cylinder.

2. The rapid turning device of the Jiang-flavor liquor starter according to claim 1, characterized in that: The koji making room is provided with a temperature sensor and a humidity sensor, and the temperature sensor and the humidity sensor are electrically connected with the controller.

3. The rapid turning device of the Jiang-flavor liquor starter according to claim 1, characterized in that: A sliding block is arranged on the moving plate, and the sliding block is provided with a first sliding groove matched with the limiting rods.

4. The rapid turning device of the Jiang-flavor liquor starter according to claim 1, characterized in that: The rotating disc is fixedly connected with the connecting frame, a connecting plate is arranged on the connecting frame, a sliding rail is arranged on the connecting plate, the force receiving end of the clamp is slidably connected with the sliding rail, and the force receiving end of the clamp is further provided with a second sliding groove matched with the driving block.

5. The rapid turning device of the Jiang-flavor liquor starter according to claim 1, characterized in that: The automatic moving mechanism comprises two fixed wheels arranged at the front end, two driving wheels arranged at the rear end and a running motor, the two driving wheels are connected through a transmission shaft, a driven wheel is arranged on the transmission shaft, and a driving wheel matched with the driven wheel is arranged on the running motor.

6. The rapid turning device of the Jiang-flavor liquor starter according to claim 1, characterized in that: Elastic gaskets are arranged between the upper clamping plate and the lower clamping plate of the clamp, and the elastic gaskets are made of high-temperature-resistant and corrosion-resistant materials.

7. The rapid turning device of the Jiang-flavor liquor starter according to claim 1, characterized in that: A camera is further arranged on the connecting frame, and the camera is electrically connected with the controller.

8. The rapid turning device of the Jiang-flavor liquor starter according to claim 1, characterized in that: The automatic moving mechanism further comprises a guiding device, and the guiding device comprises guiding wheels arranged at the lower end of the mounting plate and guiding rails arranged at the two sides of the working aisle, and the guiding wheels are matched with the guiding rails.

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