Saccharifying pot for black highland barley vinegar production
By introducing a reflux tank and a circulation pump into the saccharification pot, the problem of low heating efficiency caused by water shortage in the heating water tank was solved, achieving efficient heating water circulation and improving the saccharification efficiency of black barley vinegar production.
Patent Information
- Application Number
- CN202520269129.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-20
AI Technical Summary
The existing saccharification pot is inconvenient to fill with water into the heating water tank, resulting in low heating efficiency and affecting the saccharification efficiency of black barley vinegar production.
A saccharification tank system with a reflux tank and a circulation pump was designed. Water is circulated to the reflux tank and re-injected into the heating tank through the flow of water in the heating tubes to maintain the water level in the tank. Combined with a stirring shaft and scraper to prevent residue, the temperature is controlled by a temperature sensor and a cooling fan to achieve efficient heating and stirring.
This effectively increased the amount of water in the heating tank, ensuring heating efficiency, preventing water shortage in the tank, and improving the efficiency and effectiveness of the saccharification process.
Smart Images

Figure CN223752726U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a saccharifying pot, concretely relates to a saccharifying pot for black highland barley vinegar production. BACKGROUND
[0002] In the production process of black highland barley vinegar, saccharification is a crucial step. In order to convert the starch in highland barley into fermentable sugar, and provide a basis for subsequent alcohol fermentation and acetic acid fermentation, saccharification treatment needs to be carried out using a saccharifying pot.
[0003] The existing saccharifying pot uses a heating water pipe to heat the raw materials for saccharification treatment, but it is not convenient to inject water into the water tank in time when using water source, so the heating efficiency is low. UTILITY MODEL CONTENTS
[0004] The main purpose of the present disclosure is to provide a saccharifying pot for black highland barley vinegar production to effectively solve the problems raised by the inventors in the above background.
[0005] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:
[0006] A saccharifying pot for black highland barley vinegar production, comprising a tank body, a hopper 2 is fixedly installed on the upper end of the tank body, and a stirring shaft is rotatably installed in the tank body, a plurality of stirring rods are fixedly installed on the stirring shaft, a cavity is formed in the shell of the tank body, a heating pipe is fixedly installed in the cavity, the heating pipe is wound in the cavity, a heating water tank is fixedly installed on the right side of the tank body, a heating wire is arranged inside the water injection pipe fixedly installed on the upper end of the heating water tank, and a connection pump one is fixedly installed on the upper end of the heating water tank, a suction pipe 2 is fixedly installed on the input end of the connection pump one, the suction pipe 2 extends into the heating water tank, the heating pipe is fixedly installed on the output end of the connection pump one, a reflux tank is fixedly installed on the right side of the tank body, the other end of the heating pipe extends into the reflux tank, a connection pump two is fixedly installed on the upper end of the reflux tank, the input end of the connection pump two extends into the reflux tank, and a connection pipe is fixedly installed on the output end, the connection pipe extends into the heating water tank, the black highland barley raw materials are poured into the tank body through the hopper 2, then water in the heating water tank is injected through the water injection pipe, the water in the water tank is heated by the heating wire, then the heated water is sucked into the suction pipe 2 through the connection pump one, then enters the heating pipe to heat the inside of the tank body and saccharify the raw materials, and when the water in the heating pipe flows into the reflux tank, the water in the reflux tank is sucked into the connection pipe through the connection pump two and then injected into the heating water tank again, so that enough water is maintained in the heating water tank for use.
[0007] Preferably, the stirring shaft is fixedly connected with connecting rods 2 on both sides, the other ends of the two connecting rods 2 are fixedly connected with scrapers, the scrapers are in contact with the inner wall of the tank body, a stirring motor is fixedly installed at the upper end of the tank body, and the output end of the stirring motor is fixedly connected with the stirring shaft.
[0008] Preferably, the upper end of the tank body is provided with a temperature sensor and a cooling fan, the contact end of the temperature sensor extends into the chamber, the input end of the cooling fan is fixedly connected with a cooling pipe 2, and the cooling pipe 2 extends into the chamber.
[0009] Preferably, an electric valve 2 is fixedly installed at the lower end of the tank body, the input end of the electric valve 2 is communicated with the inside of the tank body, and the output end of the electric valve 2 is fixedly connected with a drain pipe 2.
[0010] Preferably, the lower ends of the tank body, the heating water tank and the reflux tank are fixedly connected with supporting legs, and the lower ends of the supporting legs are fixedly connected with anti-skid seats.
[0011] Preferably, the right sides of the heating water tank and the reflux tank are fixedly connected with drain pipes near the lower ends, and valves are arranged on the two drain pipes.
[0012] Compared with the prior art, the application has the advantages that:
[0013] In the application, when the heating pipe is used to heat the inside of the tank body, the water flowing in the heating pipe flows into the reflux tank, the water in the reflux tank is pumped out through the connecting pump two, and then the water source is injected into the heating water tank through the connecting pipe for recycling, so that enough water source can be kept in the heating water tank for use, and the heating efficiency of the heating water tank can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 Fig. 1 is a front view of a saccharification pot for black highland barley vinegar production provided by the application;
[0015] Fig. 2 Fig. 1 is a front view of a saccharification pot for black highland barley vinegar production provided by the application; Fig. 1 is a front view of a saccharification pot for black highland barley vinegar production provided by the application;
[0016] Fig. 3 As shown in the tank body of the saccharification pot for black highland barley vinegar production provided by the utility model is provided with a funnel, a stirring shaft, a stirring rod, a stirring motor, a cavity, a heating pipe, a heating water tank, a water injection pipe, heating wires, a connecting pump one, a pumping pipe, a reflux tank, a connecting pump two, a connecting pipe, a discharge pipe, a temperature sensor, a heat dissipation fan, a heat dissipation pipe, a connecting rod, a scraper, an electric valve and a liquid discharge pipe.
[0017] Icon: 1, tank body;2, funnel;3, stirring shaft;4, stirring rod;5, stirring motor;6, cavity;7, heating pipe;8, heating water tank;9, water injection pipe;10, heating wires;11, connecting pump one;12, pumping pipe;13, reflux tank;14, connecting pump two;15, connecting pipe;16, discharge pipe;17, support leg;18, temperature sensor;19, heat dissipation fan;20, heat dissipation pipe;21, connecting rod;22, scraper;23, electric valve;24, liquid discharge pipe. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.
[0019] Please refer to Figs. 1-3 The utility model provides the following embodiments:
[0020] The utility model provides a kind of saccharification pot for black hulless barley vinegar production, including jar body 1, funnel 2 is fixedly installed on the upper end of jar body 1, and stirring shaft 3 is rotatably installed in jar body 1, multiple stirring rods 4 are fixedly installed on stirring shaft 3, cavity 6 is opened in the shell of jar body 1, heating pipe 7 is fixedly installed in cavity 6, heating pipe 7 is wound and arranged in cavity 6, heating water tank 8 is fixedly installed on the right side of jar body 1, water injection pipe 9 is internally provided with heating wire 10, and heating water tank 8 upper end is fixedly installed with connection pump one 11, connection pump one 11 input end is fixedly installed with extraction pipe 12, extraction pipe 12 extends into heating water tank 8, heating pipe 7 one end is fixedly installed on the output end of connection pump one 11, backflow tank 13 is fixedly installed on the right side of jar body 1, heating pipe 7 other end extends into backflow tank 13, and backflow tank 13 upper end is fixedly installed with connection pump two 14, connection pump two 14 input end extends into backflow tank 13, and output end is fixedly installed with connecting pipe 15, connecting pipe 15 extends into heating water tank 8, black hulless barley raw materials are poured into jar body 1 by funnel 2, then water in heating water tank 8 is injected by water injection pipe 9, water in water tank is heated by heating wire 10, then heated water is extracted into extraction pipe 12 by connection pump one 11, then enters heating pipe 7 to heat the inside of jar body 1 and saccharify raw materials, then water in heating pipe 7 flows into backflow tank 13, and at the same time, water in backflow tank 13 is extracted into connecting pipe 15 by connection pump two 14 and then injected into heating water tank 8 again, so that enough water is kept in heating water tank 8 for use.
[0021] Specifically, connecting rod 21 is fixedly installed on the left and right sides of stirring shaft 3, two connecting rods 21 other end is fixedly installed with scraper 22, scraper 22 is in contact with the inner wall of jar body 1, stirring motor 5 is fixedly installed on the upper end of jar body 1, and stirring motor 5 output end is fixedly connected with stirring shaft 3, stirring shaft 3 can be rotated by driving stirring motor 5, so that multiple stirring rods 4 rotate to stir raw materials and make raw materials fully heated for use, however, connecting rod 21 will rotate with scraper 22 on the inner wall of jar body 1 when stirring shaft 3 rotates, which can prevent residues from sticking to the inner wall of jar body 1.
[0022] Specifically, temperature sensor 18 and heat dissipation fan 19 are arranged on the upper end of jar body 1, temperature sensor 18 contact end extends into cavity 6, heat dissipation fan 19 input end is fixedly installed with heat dissipation pipe 20, and heat dissipation pipe 20 extends into cavity 6, the temperature inside cavity 6 is monitored by temperature sensor 18, when the temperature is too high, heat dissipation fan 19 can be used to extract heat and dissipate heat by heat dissipation pipe 20.
[0023] Specifically, electric valve 23 is fixedly installed at the lower end of jar body 1, electric valve 23 input end is communicated with the inside of jar body 1, and output end is fixedly installed with drainage pipe 24, electric valve 23 controls the closure of drainage pipe 24 and the inside of jar body 1, so that raw materials after saccharification can be discharged through drainage pipe 24.
[0024] Specifically, the tank body 1, the heating water tank 8 and the reflux tank 13 are fixedly installed with the supporting legs 17 at the lower ends, and the supporting legs 17 are fixedly installed with the anti-skid seats at the lower ends, so that the tank body 1, the heating water tank 8 and the reflux tank 13 are supported to be stably placed and used.
[0025] Specifically, the heating water tank 8 and the reflux tank 13 are fixedly installed with the discharge pipes 16 at the right sides close to the lower ends, and the discharge pipes 16 are provided with the valves, so that the water in the reflux tank 13 and the heating water tank 8 can be conveniently discharged, thereby water replacement treatment can be performed.
[0026] The working principle of the utility model is as follows: firstly, the black highland barley raw materials are poured into the tank body 1 through the funnel 2, and the water in the heating water tank 8 is injected through the water injection pipe 9, then the water in the heating water tank 8 is heated through the heating wire 10, the heated water is pumped into the extraction pipe 12 through the connecting pump one 11 and then into the heating pipe 7, the tank body 1 is heated through the heating pipe 7 to perform saccharification treatment on the raw materials, and the stirring shaft 3 is driven by the stirring motor 5 to rotate the plurality of stirring rods 4 at the same time to stir the raw materials to make the raw materials be heated sufficiently, however, the two connecting rods 21 rotate with the scraper 22 to prevent the inner wall of the tank body 1 from being stuck with residues, however, when the heating pipe 7 is used for heating, the water flow in the heating pipe 7 flows into the reflux tank 13, the water in the reflux tank 13 is pumped into the connecting pipe 15 through the connecting pump two 14 to make the water source flow into the heating water tank 8 again to be recycled, then the temperature sensor 18 monitors the temperature in the cavity 6 when heating, when the temperature is too high, the heat in the cavity 6 is extracted through the heat dissipation pipe 20 by the heat dissipation fan 19 to perform heat dissipation treatment, thereby the temperature in the cavity 6 is controlled to be appropriate, when the saccharification treatment is completed, the saccharified raw materials can be discharged through the liquid discharge pipe 24 by opening the electric valve 23.
[0027] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0028] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.
Claims
1. A saccharifying pot for black hulless barley vinegar production, comprising a pot body (1), characterized in that: The tank body (1) upper end fixed installation funnel (2), and the tank body (1) rotationally mounted stirring shaft (3), the stirring shaft (3) fixedly installed on a plurality of stirring rod (4), the tank body (1) shell is opened in the chamber (6), the chamber (6) fixedly installed heating pipe (7), the heating pipe (7) winding is provided in the chamber (6), the tank body (1) right side fixed installation heating water tank (8), the heating water tank (8) upper end fixed installation water injection pipe (9) is internally provided with heating wire (10), and the heating water tank (8) upper end fixed installation connecting pump one (11), the connecting pump one (11) input end fixed installation extraction pipe (12), the extraction pipe (12) stretches to the heating water tank (8) inside, one end of the heating pipe (7) is fixedly installed on the output end of the connecting pump one (11), the tank body (1) right side fixed installation backflow tank (13), the other end of the heating pipe (7) stretches to the backflow tank (13) inside, and the backflow tank (13) upper end fixed installation connecting pump two (14), the connecting pump two (14) input end stretches to the backflow tank (13) inside, and the output end is fixedly installed connecting pipe (15), the connecting pipe (15) stretches to the heating water tank (8) inside.
2. The saccharifying pot for black hulless barley vinegar production according to claim 1, characterized in that: The stirring shaft (3) is fixedly installed on the left and right sides of the connecting rod (21), the other end of the two connecting rods (21) is fixedly installed on the scraper (22), the scraper (22) is in contact with the inner wall of the tank body (1), the stirring motor (5) is fixedly installed on the upper end of the tank body (1), and the output end of the stirring motor (5) is fixedly connected with the stirring shaft (3).
3. The saccharifying pot for black hulless barley vinegar production according to claim 1, characterized in that: The tank body (1) upper end is provided with temperature sensor (18) and cooling fan (19), the contact end of the temperature sensor (18) stretches to the chamber (6), and the input end of the cooling fan (19) is fixedly installed on the heat dissipation pipe (20), and the heat dissipation pipe (20) stretches to the chamber (6).
4. The saccharifying pot for black hulless barley vinegar production according to claim 1, characterized in that: The electric valve (23) is fixedly installed at the lower end of the tank body (1), the input end of the electric valve (23) is communicated with the inside of the tank body (1), and the output end is fixedly installed on the drain pipe (24).
5. The saccharifying pot for black hulless barley vinegar production according to claim 1, characterized in that: The tank body (1), the heating water tank (8) and the backflow tank (13) are fixedly installed on the lower end of the tank body (1), the lower end of the plurality of legs (17) is fixedly installed on the anti-skid seat.
6. The saccharifying pot for black hulless barley vinegar production according to claim 1, characterized in that: The heating water tank (8) and the backflow tank (13) are fixedly installed on the right side of the tank body (1), and the tank body (1) is fixedly installed on the right side of the tank body (1).