Shearing workbench for automobile cover production

By designing a combined shearing worktable, the flattening and waste collection of automotive panel material was achieved, solving the problems of low material utilization and environmental pollution caused by traditional shearing worktables, and improving cutting accuracy and work efficiency.

CN223753107UActive Publication Date: 2026-01-02CHANGZHOU XINTONG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202520299849.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-02
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Traditional shearing worktables used in automotive body panel production cannot effectively flatten materials, resulting in low material utilization, low cutting accuracy, and difficulty in collecting debris generated during the shearing process, which affects product quality and the working environment.

Method used

A combined structure including an operating table, sliding plate, connecting rod, pressure plate, spring, toothed plate, motor and gears was designed. The smooth movement of materials and spring clamping are achieved through gear meshing. Combined with a waste collection box and lighting device, the stability of the shearing process and the cleanliness of the environment are ensured.

Benefits of technology

It improves cutting accuracy and efficiency, ensures material flatness, reduces cutting errors, collects waste, keeps the working environment clean, and enhances product quality and usage efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile cover production, in particular to a shearing workbench for automobile cover production, which comprises an operating table, a sliding plate slidably connected between two sides of the top of the operating table, five connecting rods slidably connected in the sliding plate at equal intervals, and a pressing plate fixedly connected among the bottoms of the five connecting rods. Springs are arranged outside the connecting rods and located between the top of the abutting plate and the bottom of the sliding plate in a sleeving mode, a toothed plate is fixedly connected to one side of the operation table, a motor is fixedly connected to the top of the fixing plate, and an output shaft of the motor penetrates through the fixing plate and is fixedly connected with a gear. The automobile surface cover flattening device has the advantages that the automobile surface cover is flattened, the surface of a flattened material is smooth, the size is more accurate during cutting, it is ensured that the surface cover is perfectly attached to a seat, errors are reduced, and the size precision and consistency of cutting each time can be ensured; and leftover materials and chippings generated in the shearing process can be collected, and the working environment is kept clean and tidy.
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Description

TECHNICAL FIELD

[0001] The utility model relates to car cover production technical field especially relates to a shearing workstation for car cover production. BACKGROUND

[0002] Car cover is a protective or decorative layer covering the surface of car seats, usually made of leather, fabric or synthetic material, its functions include improving seat comfort, enhancing interior appearance, preventing seat wear and stain, widely used in car interior modification and original factory configuration.

[0003] In the production process of car cover, the shearing process is a crucial link, the traditional shearing workstation for car cover production has many shortcomings, first, the existing workstation cannot flatten the car cover, due to uneven material, more allowance needs to be reserved during cutting, resulting in decreased material utilization, increased production cost, workers are difficult to ensure the size accuracy and consistency of each cutting when shearing car cover material, resulting in uneven product quality, secondly, the debris generated after the shearing process cannot be collected, affecting the cleanliness of the working environment, and may mix into the product, affecting the product quality.

[0004] In view of the above problems, we launch a shearing workstation for car cover production. UTILITY MODEL CONTENTS

[0005] The utility model discloses a shearing workstation for car cover production, aims at solving the technical problem in the background art.

[0006] In order to realize the above purpose, the utility model adopts the following technical scheme:

[0007] A shearing workstation for car cover production, including operation platform, the both sides between the top of operation platform are slidably connected with sliding plate, the inside of sliding plate is slidably connected with five connecting rods at equal intervals, the bottom of five connecting rods is fixedly connected with the pressing plate, the outside of connecting rod and between the top of pressing plate and the bottom of sliding plate all are equipped with spring, one side of operation platform is fixedly connected with the toothed plate, one side of sliding plate is fixedly connected with the fixed plate, the top of fixed plate is fixedly connected with motor, the output shaft of motor penetrates fixed plate and is fixedly connected with gear, the gear is meshed with toothed plate.

[0008] Through setting through the combination of operation platform, sliding plate, connecting rod, pressing plate, spring, toothed plate, fixed plate, motor and gear, the flattening of car cover material is realized, the stable movement of sliding plate is realized through the meshing of gear and toothed plate, the material is pressed under the action of spring, the stability of shearing process is ensured, the shearing precision and efficiency are improved, and it is suitable for batch production of car cover.

[0009] In a preferred scheme, the top of the five connecting rods is fixedly connected with a connecting plate, and the top of the connecting plate is fixedly connected with a pull handle.

[0010] The connecting plate and the pull handle are arranged to facilitate the user to lift the pressing plate, and facilitate the placement or replacement of the material.

[0011] In a preferred scheme, one side of the inner wall of the operation table is fixedly connected with two fixed blocks, the inside of the fixed block is threadedly connected with a threaded rod, the bottom of the threaded rod is fixedly connected with a positioning pin, and the top of the threaded rod is fixedly connected with a hand wheel.

[0012] The fixed block, the threaded rod, the positioning pin and the hand wheel are arranged to fix the position of one end of the material, prevent the material from moving during shearing, and facilitate the user to adjust the thickness of the positioning pin.

[0013] In a preferred scheme, one side of the inside of the operation table is provided with a discharging groove, one side of the operation table is provided with a waste collecting box, the inside of the discharging groove is fixedly connected with a discharging plate, and the end of the discharging plate away from the discharging groove extends above the waste collecting box.

[0014] The discharging groove, the waste collecting box and the discharging plate are arranged to collect the waste generated during shearing, the discharging plate guides the waste to the waste collecting box, keeps the workbench clean, and reduces the workload of waste cleaning.

[0015] In a preferred scheme, one side of the operation table is fixedly connected with a support frame, and one side of the bottom of the support frame and above the operation table is fixedly connected with a lighting lamp.

[0016] The support frame and the lighting lamp are arranged to provide sufficient light, which facilitates the user to operate in an environment with insufficient light.

[0017] In a preferred scheme, the top of the operation table is fixedly connected with a limiting slide rail on both sides, and the sliding plate is slidably connected with the limiting slide rail.

[0018] The limiting slide rail is arranged to limit the movement track of the sliding plate, and ensure that the sliding plate moves stably and does not deviate during movement.

[0019] In a preferred scheme, one side of the operation table is fixedly connected with a controller, and the motor and the lighting lamp are electrically connected with the controller.

[0020] The controller is arranged to control the operation of the motor and the lighting lamp, and the user can adjust the movement of the sliding plate and the switch of the lighting lamp through the controller.

[0021] The shearing workbench for automobile face cover production has the following advantages:

[0022] In the utility model, the sliding plate realizes stable movement through the meshing of the gear and the toothed plate, the pressing plate is pressed against the material under the action of the spring, the stability of the shearing process is ensured, the shearing precision and efficiency are improved, and the shearing workbench is suitable for batch production of automobile face covers.

[0023] 1. Through flattening of the automobile face cover, the material surface after flattening is smooth, the size is more accurate during cutting, the face cover is perfectly matched with the seat, errors are reduced, the size precision and consistency of each cutting are ensured, and the product quality is effectively improved.

[0024] 2. Through the waste collecting box, the scraps and chippings generated after the shearing process can be collected, the working environment is kept clean, and the chippings are prevented from mixing into the product and affecting the quality.

[0025] 3. The auxiliary lighting provides good working conditions for workers, makes workers more clearly observe the cutting details, reduces the visual fatigue of workers, helps to improve the cutting precision and working efficiency, greatly improves the operation quality and use efficiency compared with the traditional device. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a first perspective three-dimensional schematic view of the shearing workbench for automobile face cover production.

[0027] Figure 2 It is a second perspective three-dimensional schematic view of the shearing workbench for automobile face cover production.

[0028] Figure 3 It is a schematic view of meshing connection of the gear and the toothed plate of the shearing workbench for automobile face cover production.

[0029] Figure 4 It is a schematic view of the positioning pin structure of the shearing workbench for automobile face cover production.

[0030] Figure 5 It is a schematic view of the waste collecting box structure of the shearing workbench for automobile face cover production.

[0031] Figure 6 It is Figure 1 It is an enlarged view of A in the middle.

[0032] In the drawings: 1, operating table; 2, sliding plate; 3, connecting rod; 4, pressing plate; 5, spring; 6, toothed plate; 7, fixed plate; 8, motor; 9, gear; 10, connecting plate; 11, pull handle; 12, fixed block; 13, threaded rod; 14, positioning pin; 15, hand wheel; 16, blanking groove; 17, scrap collecting box; 18, blanking plate; 19, support frame; 20, illuminating lamp; 21, limiting slide rail; 22, controller. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and indicated in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0034] The shearing workbench for automobile cover production disclosed by the utility model is mainly applied to the scene of automobile cover production.

[0035] Referring Figures 1-6 A shearing workbench for automobile cover production, including operating table 1, sliding plate 2 is connected between the both sides of the top of operating table 1, five connecting rods 3 are slidably connected in the inside of sliding plate 2, pressing plate 4 is fixedly connected between the bottom of five connecting rods 3, spring 5 is sleeved between the outside of connecting rod 3 and the bottom of sliding plate 2 and the top of pressing plate 4, toothed plate 6 is fixedly connected on one side of operating table 1, fixed plate 7 is fixedly connected on one side of sliding plate 2, motor 8 is fixedly connected on the top of fixed plate 7, the output shaft of motor 8 penetrates fixed plate 7 and is fixedly connected with gear 9, gear 9 is meshed with toothed plate 6.

[0036] In the embodiments: through the combination of operating table 1, sliding plate 2, connecting rod 3, pressing plate 4, spring 5, toothed plate 6, fixed plate 7, motor 8 and gear 9, the flattening of automobile cover material is realized, sliding plate 2 realizes stable movement through the meshing of gear 9 and toothed plate 6, pressing plate 4 is pressed under the action of spring 5, the stability of the shearing process is ensured, the shearing precision and efficiency are improved, and the shearing workbench is suitable for batch production of automobile cover.

[0037] In a preferred embodiment, connecting plate 10 is fixedly connected between the top of five connecting rods 3, and pull handle 11 is fixedly connected on the top of connecting plate 10.

[0038] In this embodiment, the connecting plate 10 and the pull handle 11 are used to facilitate the user to lift the pressing plate 4, and facilitate the placement or replacement of the material.

[0039] In a preferred embodiment, two fixed blocks 12 are fixedly connected to one side of the inner wall of the operating table 1, threaded rods 13 are threadedly connected inside the fixed blocks 12, positioning pins 14 are fixedly connected to the bottoms of the threaded rods 13, and hand wheels 15 are fixedly connected to the tops of the threaded rods 13.

[0040] In this embodiment, the fixed blocks 12, the threaded rods 13, the positioning pins 14, and the hand wheels 15 are used to fix the position of one end of the material, prevent the material from moving during the shearing process, and facilitate the user to adjust the thickness of the positioning pins 14.

[0041] In a preferred embodiment, a discharging groove 16 is formed in one side of the inner part of the operating table 1, a waste collecting box 17 is arranged on one side of the operating table 1, a discharging plate 18 is fixedly connected inside the discharging groove 16, and the end of the discharging plate 18 away from the discharging groove 16 extends above the waste collecting box 17.

[0042] In this embodiment, the discharging groove 16, the waste collecting box 17, and the discharging plate 18 are used to collect the waste generated during the shearing process, the discharging plate 18 guides the waste to the waste collecting box 17, keeps the workbench clean, and reduces the workload of cleaning the waste.

[0043] In a preferred embodiment, a support frame 19 is fixedly connected to one side of the operating table 1, and a lighting lamp 20 is fixedly connected to one side of the bottom of the support frame 19 and above the operating table 1.

[0044] In this embodiment, the support frame 19 and the lighting lamp 20 are used to provide sufficient light, which facilitates the user to operate in an environment with insufficient light.

[0045] In a preferred embodiment, limiting slide rails 21 are fixedly connected to both sides of the top of the operating table 1, and the sliding plates 2 are in sliding connection with the limiting slide rails 21.

[0046] In this embodiment, the limiting slide rails 21 are used to limit the movement trajectory of the sliding plates 2, ensuring that the sliding plates 2 move stably and do not deviate during the movement.

[0047] In a preferred embodiment, a controller 22 is fixedly connected to one side of the operating table 1, and the motor 8 and the lighting lamp 20 are in electrical connection with the controller 22.

[0048] In this embodiment, the controller 22 is used to control the operation of the motor 8 and the lighting lamp 20, and the user can adjust the movement of the sliding plates 2 and the switch of the lighting lamp 20 through the controller 22.

[0049] Working principle: in use, through the hand wheel 15 drive screw rod 13 rotation, drive pin 14 movement, ensure the fixed end of the car face cover, through the motor 8 drive gear 9 rotation, drive sliding plate 2 movement, through the spring 5 realize the elastic pressure of the pressure plate 4, ensure the car face cover flat, blanking groove 16 and blanking plate 18 will be collected to the waste collection tank 17 after shearing waste, ensure the working environment clean, support frame 19 and light 20 provide illumination, ensure the working environment bright, through the car face cover, the material surface is flat after flattening, cutting size is more accurate, ensure the face cover and seat perfect fit, reduce the error, can ensure the size accuracy and consistency of each cutting, waste collection tank 17 can collect the waste material and scrap produced after shearing process, keep the working environment clean, avoid the influence of the quality of the product mixed with the debris, greatly improve the operation quality and use efficiency compared with the traditional device.

[0050] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this. The replacement can be the replacement of part of the structure, device, method step, or the complete technical solution. According to the technical scheme of the present application and the utility model concept, equivalent replacement or change should be covered within the protection scope of the present application.

Claims

1. A cutting worktable for the production of automotive covers, comprising an operating table (1), characterized in that, The operation platform (1) top between the two sides of the sliding plate (2) is connected, the inside of sliding plate (2) equidistant sliding connection with five connecting rods (3), five connecting rod (3) bottom fixedly connected with the pressure plate (4), the outside of connecting rod (3) and located between the top of pressure plate (4) and the bottom of sliding plate (2) are all set with spring (5), one side of operation platform (1) fixedly connected with the toothed plate (6), one side of sliding plate (2) fixedly connected with fixed plate (7), the top of fixed plate (7) fixedly connected with motor (8), the output shaft of motor (8) penetrates fixed plate (7) and is fixedly connected with gear (9), gear (9) and toothed plate (6) meshing connection.

2. The shearing workbench for producing automobile face coverings according to claim 1, characterized in that, Five connecting rod (3) top fixedly connected with connecting plate (10), the top of connecting plate (10) fixedly connected with pull handle (11).

3. The shearing workbench for producing a car cover according to claim 1, characterized in that, One side of the inner wall of the operation platform (1) is fixedly connected with two fixed blocks (12), the inside of fixed block (12) is threadedly connected with threaded rod (13), the bottom of threaded rod (13) is fixedly connected with positioning pin (14), the top of threaded rod (13) is fixedly connected with hand wheel (15).

4. The shearing workbench for producing a car cover according to claim 1, characterized in that, The inner wall of the operation platform (1) is provided with a discharging groove (16) on one side, and a waste collecting box (17) is arranged on one side of the operation platform (1). The inside of the discharging groove (16) is fixedly connected with a discharging plate (18), and the end of the discharging plate (18) away from the discharging groove (16) extends above the waste collecting box (17).

5. The shearing worktable for producing automobile face coverings according to claim 1, characterized in that, One side of the operation platform (1) is fixedly connected with a support frame (19), and a lighting lamp (20) is fixedly connected to one side of the bottom of the support frame (19) and above the operation platform (1).

6. The shearing worktable for producing automobile face coverings according to claim 1, characterized in that, The top of the operation platform (1) is fixedly connected with a limiting slide rail (21) on both sides, and the sliding plate (2) is slidably connected with the limiting slide rail (21).

7. The cutting table for producing a car cover according to claim 5, wherein One side of the operation platform (1) is fixedly connected with a controller (22), and the motor (8) and the lighting lamp (20) are electrically connected with the controller (22).