Automatic distributing and belt feeding mechanism for explosive cartridges
By designing an automatic material distribution and belt feeding mechanism for explosive cartridges, the problems of high-altitude operation hazards and low efficiency of manual loading in tunnel blasting were solved. The mechanism enables automatic separation and step-by-step filling of explosive cartridges, improving loading efficiency and safety.
Patent Information
- Application Number
- CN202520010751.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-03
AI Technical Summary
In tunnel blasting and excavation, manual loading of explosives poses risks of working at height, is labor-intensive, has low loading efficiency, and makes it difficult to achieve fully automated separation and step-by-step filling of explosive cartridges.
Design an automatic material sorting and belt feeding mechanism for explosive cartridges. The mechanism uses a stepper automatic material sorting mechanism in conjunction with a pneumatic charging machine. The automatic separation and conveying of explosive cartridges is achieved by driving the material sorting rotating shaft and belt conveyor through a servo motor.
It has achieved automated separation and step-by-step filling of explosive cartridges, which has improved loading efficiency, reduced labor intensity, avoided the hidden dangers of high-altitude operations, and improved the safety and efficiency of tunnel blasting construction.
Smart Images

Figure CN223755902U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of intelligent charging system of blasting hole in tunnel blasting excavation, in particular to a kind of automatic material distribution and belt feeding mechanism of explosive charge. BACKGROUND
[0002] In the tunnel blasting excavation construction process, the filling of detonating charge and explosive charge is the most important link in the whole construction process, and the charge filling efficiency and filling quality directly affect the progress of blasting excavation and the construction quality of the whole tunnel; Due to the limitation of tunnel excavation environment, the tunnel blasting explosive generally adopts the form of emulsion explosive charge to be filled into the blasting hole on the drilled excavation working face; The detonating charge is generally made into a sausage-like form structure, and an electronic detonator is embedded in the detonating charge. The lead-out wire of the electronic detonator is led out to the outside of the detonating charge and connected with the junction box. The shape of the explosive charge is similar to a complete sausage, and only emulsion explosive is covered in the cylindrical coating. The charge of each blasting hole is to fill a detonating charge into the bottom of the blasting hole, and the lead-out wire of the detonator of the detonating charge is thrown out of the blasting hole to the outside of the blasting hole, so that the junction box connected with the outer end of the lead-out wire of the detonator is arranged on the working face outside the blasting hole. Then, a plurality of explosive charges are sequentially filled to fill the blasting hole with explosive. After the filling of explosive is completed in all blasting holes on the blasting working face, the junction boxes at the outer ends of the lead-out wires of the detonators of the detonating charges are connected to the busbar, and finally, the blasting signal is sent through the busbar to detonate the explosive filled on the working face, thereby realizing the blasting excavation of the tunnel.
[0003] At present, in the tunnel blasting construction, the charge of the blasting hole is filled by manual charging. The operator fills the explosive in high temperature, high humidity and high dust environment. Because the blasting working face is as high as ten meters or more, the high-altitude explosive filling operation has the installation risk of high-altitude operation. In addition, the construction environment is harsh, the explosive filling quality is not high, the labor intensity is too large, and the charging efficiency is low. Therefore, how to develop an intelligent charging system has become an urgent problem to be solved in the construction site.
[0004] With the development of robot technology, intelligent robots are used to replace manual charging on site, which has become a topic that the technical personnel in the field are trying to overcome. However, how to realize the full-automatic charging of the mechanical charging hand at the blasting working face is a primary problem to be solved. Each blasting hole on the working face needs to be filled with a detonating charge and a plurality of explosive charges. The filling amount of explosive charge is large. How to effectively separate the explosive charges collected together in the explosive charge bin and stepwise fill them into the blasting hole to realize full-automatic operation is another difficult problem to be solved by the technical personnel in the field. SUMMARY
[0005] The utility model provides an automatic material distribution and belt feeding mechanism of explosive roll, realizes automatic material distribution and step -by -step automatic feeding of explosive roll.
[0006] The utility model solves the above technical problems through the following technical schemes:
[0007] The utility model discloses the overall thinking: development one kind with the step -by -step automatic material distribution mechanism of explosive roll storage bin clever link, and adopt the belt conveying mode, will the explosive roll that divides out automatic transmission to pneumatic loading machine, with pneumatic loading machine cooperation, realize the automatic loading filling of explosive roll of blast hole.
[0008] An automatic material distribution and belt feeding mechanism of explosive roll, including box type frame and explosive roll, be set up in box type frame has the storehouse box, store explosive roll in storehouse box body, the bottom plate of storehouse box body is inclined bottom board, set up rectangular discharge gate at the lowest place of inclined bottom board, connect the mouth -shaped frame of installing material distribution rotating shaft below rectangular discharge gate, set up material distribution rotating shaft in mouth -shaped frame, set up material distribution rotating shaft drive servo motor on the rear side vertical surface of mouth -shaped frame, the output shaft of material distribution rotating shaft drive servo motor is connected together, set up explosive roll embedding groove in equal interval radian on the arc outer side of material distribution rotating shaft's axle body, set up explosive roll in explosive roll embedding groove.
[0009] Set up support axle seat through -joint hole on the front side vertical surface of the front axle end of material distribution rotating shaft, set up motor shaft connecting hole on the rear side vertical surface of the rear axle end of material distribution rotating shaft, set up support axle seat in the inside of the front end frame of mouth -shaped frame.
[0010] Set up explosive roll baffle in the storehouse box of the left side of rectangular discharge gate directly above, connect the inclined guide plate to the lower end of explosive roll baffle, and explosive roll enters explosive roll embedding groove on material distribution rotating shaft through inclined guide plate.
[0011] Set up belt driving wheel on the front end of L-shaped hanger, set up belt driven wheel on the rear end of L-shaped hanger, set up annular belt between belt driving wheel and belt driven wheel, set up belt driving motor on L-shaped hanger, connect belt driving wheel on the output shaft of belt driving motor;Set up guide wheel on the L-shaped hanger above belt driving wheel, and guide wheel and belt driving wheel are up and down corresponding arrangement.
[0012] The utility model discloses a servo motor is realized to the step -by -step distribution of blasting cartridge, and the step -by -step distribution of explosive cartridge is realized to U -shaped material receiving groove, then, through the control of the belt drive motor, the blasting cartridge of falling into the U -shaped material receiving groove belt is conveyed to go out, thereby realized the automatic distribution and supply of explosive cartridge. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0014] Figure 2 It is the structure schematic diagram of the discharge port of the utility model;
[0015] Figure 3 It is the structure schematic diagram of the material bin box 2 of the utility model;
[0016] Figure 4 It is the structure schematic diagram of the distribution mechanism of the utility model;
[0017] Figure 5 It is the structure schematic diagram of the square frame 4 of the utility model;
[0018] Figure 6 It is the structure schematic diagram of the distribution rotating shaft 12 of the utility model;
[0019] Figure 7 It is the structure schematic diagram of the belt conveying mechanism of the utility model. DETAILED DESCRIPTION
[0020] The utility model is described in detail below in conjunction with the drawings:
[0021] The utility model provides an automatic distribution and belt feeding mechanism of explosive charge roll, including box type frame 1 and explosive charge roll 14, is set up with bin box 2 on box type frame 1, and explosive charge roll 14 is stored in bin box 2, and the bottom plate of bin box 2 is inclined bottom plate, and rectangular discharge port 3 is set up at the lowest point of inclined bottom plate, and the rectangular discharge port 3 is connected with the installation distribution rotating shaft mouth-shaped frame 4 below, and the distribution rotating shaft 12 is movably arranged in mouth-shaped frame 4, and distribution rotating shaft drive servo motor 9 is arranged on the rear side vertical surface of mouth-shaped frame 4, and the output shaft 10 of distribution rotating shaft drive servo motor 9 is connected with distribution rotating shaft 12, and explosive charge roll embedding groove 13 is arranged on the arc-shaped outer side of the shaft body of distribution rotating shaft 12 at equal interval radian, and explosive charge roll 14 is arranged in explosive charge roll embedding groove 13, and L-shaped hanger 17 is hung on the lower bottom surface of bin box 2, and annular belt 16 and U-shaped material receiving groove 5 are arranged on L-shaped hanger 17 respectively, and U-shaped material receiving groove 5 is arranged directly below mouth-shaped frame 4, and the upper abdominal belt of annular belt 16 is arranged in U-shaped material receiving groove 5, explosive charge roll 14 is distributed into explosive charge roll embedding groove 13 one by one through rectangular discharge port 3, and the distribution of explosive charge roll 14 is realized by step-by-step rotating distribution rotating shaft 9, when explosive charge roll embedding groove 13 filled with explosive charge roll 14 rotates to the directly below, explosive charge roll 14 falls into U-shaped material receiving groove 5, then annular belt 16 rotates, and the falling explosive charge roll 14 is conveyed forward.
[0022] Supporting shaft seat through hole 20 is arranged on the front side vertical surface of the front shaft end of distribution rotating shaft 12, motor shaft connecting hole is arranged on the rear side vertical surface of the rear shaft end of distribution rotating shaft 12, and supporting shaft seat 11 is arranged in the inner side of the front end frame of mouth-shaped frame 4, the output shaft 10 of distribution rotating shaft drive servo motor 9 is connected together with motor shaft connecting hole after passing through mouth-shaped frame 4, and the front end of distribution rotating shaft 12 is movably arranged on supporting shaft seat 11 through supporting shaft seat through hole 20, distribution rotating shaft drive servo motor 9 drives distribution rotating shaft 12 to rotate freely in mouth-shaped frame 4.
[0023] Explosive charge roll baffle 18 is arranged in bin box 2 directly above rectangular discharge port 3 left side, and inclined guide plate 19 is connected to the lower end of explosive charge roll baffle 18, and explosive charge roll 14 enters explosive charge roll embedding groove 13 on distribution rotating shaft 12 through inclined guide plate 19, and this structure design guarantees that explosive charge roll 14 is distributed into explosive charge roll embedding groove 13 one by one.
[0024] The belt driving wheel 6 is arranged at the front end of the L-shaped hanger 17, the belt driven wheel 15 is arranged at the rear end of the L-shaped hanger 17, the annular belt 16 is arranged between the belt driving wheel 6 and the belt driven wheel 15, the belt driving motor 7 is arranged on the L-shaped hanger 17, and the belt driving wheel 6 is connected to the output shaft of the belt driving motor 7. The guide wheel 8 is arranged above the L-shaped hanger 17 of the belt driving wheel 6, and the guide wheel 8 and the belt driving wheel 6 are arranged in up-and-down correspondence to ensure the smoothness of discharging.
Claims
1. An automatic distributing and belt feeding mechanism for explosive cartridges, comprising a box-shaped frame (1) and explosive cartridges (14), a magazine box (2) is arranged on the box-shaped frame (1), and the explosive cartridges (14) are stored in the magazine box (2), characterized in that, The bottom plate of the bin body (2) is an inclined bottom plate, a rectangular discharge port (3) is arranged at the lowest part of the inclined bottom plate, a mouth-shaped frame (4) for mounting a distributing rotating shaft is connected below the rectangular discharge port (3), the distributing rotating shaft (12) is movably arranged in the mouth-shaped frame (4), a distributing rotating shaft driving servo motor (9) is arranged on the rear side vertical surface of the mouth-shaped frame (4), the output shaft (10) of the distributing rotating shaft driving servo motor (9) is connected with the distributing rotating shaft (12), the explosive charge embedding grooves (13) are arranged on the shaft body arc-shaped outer side surface of the distributing rotating shaft (12) at equal intervals of arc degrees, and the explosive charges (14) are arranged in the explosive charge embedding grooves (13); the L-shaped hangers (17) are hung on the lower bottom surface of the bin body (2), the annular belts (16) and the U-shaped material receiving grooves (5) are arranged on the L-shaped hangers (17) respectively, the U-shaped material receiving grooves (5) are arranged directly below the mouth-shaped frame (4), and the upper abdominal belts of the annular belts (16) are arranged in the U-shaped material receiving grooves (5).
2. The automatic charge distribution and belt feed mechanism for explosive cartridges according to claim 1, characterized in that The support shaft seat penetrating holes (20) are arranged on the front side vertical surface of the front shaft end of the distributing rotating shaft (12), the motor shaft connecting holes are arranged on the rear side vertical surface of the rear shaft end of the distributing rotating shaft (12), and the support shaft seats (11) are arranged on the inner side of the front end frame in the mouth-shaped frame (4); the output shaft (10) of the distributing rotating shaft driving servo motor (9) is connected with the motor shaft connecting holes after penetrating through the mouth-shaped frame (4), and the front end of the distributing rotating shaft (12) is movably arranged on the support shaft seat (11) through the support shaft seat penetrating holes (20).
3. The automatic charge distribution and belt feeding mechanism of the explosive cartridge according to claim 1 or 2, characterized in that, The explosive charge baffle (18) is arranged in the bin body (2) directly above the left side of the rectangular discharge port (3), the inclined guide plates (19) are connected to the lower ends of the explosive charge baffle (18), and the explosive charges (14) enter the explosive charge embedding grooves (13) on the distributing rotating shaft (12) through the inclined guide plates (19).
4. The automatic charge distribution and belt feed mechanism of claim 3, wherein, The belt driving wheels (6) are arranged at the front ends of the L-shaped hangers (17), the belt driven wheels (15) are arranged at the rear ends of the L-shaped hangers (17), the annular belts (16) are arranged between the belt driving wheels (6) and the belt driven wheels (15), the belt driving motors (7) are arranged on the L-shaped hangers (17), and the belt driving wheels (6) are connected to the output shafts of the belt driving motors (7); the guide wheels (8) are arranged on the L-shaped hangers (17) above the belt driving wheels (6), and the guide wheels (8) and the belt driving wheels (6) are arranged in an up-down corresponding mode.