Automatic emulsion preparation device

Abstract

The utility model discloses an automatic emulsion preparation device which comprises a base and driving mechanisms, a second emulsion preparation box is rotatably connected to the middle of the upper surface of the base, a first emulsion preparation box is rotatably connected to the upper surface of the second emulsion preparation box, and the driving mechanisms are arranged on one side of the second emulsion preparation box and one side of the first emulsion preparation box. A box cover I is in lap joint with the inner wall of the first liquid preparation box. Through the arrangement of the first liquid preparation box and the second liquid preparation box, the first liquid preparation box and the second liquid preparation box can alternately prepare emulsion, so that the inner wall of the first liquid preparation box or the second liquid preparation box can be independently cleaned under the condition of no shutdown, and impurities are prevented from being accumulated on the inner wall after long-time use; cleaning and emulsion preparation can be carried out at the same time and do not interfere with each other, so that the first liquid preparation box or the second liquid preparation box can be conveniently cleaned, the convenience of the device is improved, and the emulsion preparation efficiency is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of emulsion technology, and in particular to an automatic emulsion preparation device. Background Technology

[0002] In the installation, design, and configuration of special equipment for fully mechanized coal mining faces, hydraulic equipment such as individual units and hydraulic supports all require high-pressure emulsion. The preparation of this high-pressure emulsion is generally accomplished by manually adding emulsified oil and water to the water tank of the emulsion pump station, and then directly supplying it after being pressurized by the emulsion pump station with two pumps and one tank.

[0003] A search revealed that Chinese Patent Publication No. CN219942457U discloses an automatic emulsion mixing device. This application achieves automatic control of the mixing process through the electrical connection between the controller and the first electric valve and the second electric valve. The first electric valve controls the amount of water injected into the mixing tank through the first feed pipe, and the second electric valve controls the amount of oil injected into the mixing tank through the second feed pipe. The electric heating plate preheats the mixture of water and emulsified oil, and the mixture is fully mixed under the action of the stirring mechanism to complete the preparation of the emulsion, making the emulsion ratio more accurate and the preparation speed faster.

[0004] The above-mentioned device has certain shortcomings in use: it is not convenient to clean the inner wall of the mixing tank. After a long period of use, the inner wall of the mixing tank needs to be cleaned. When the existing mixing device and the above-mentioned device need to clean the mixing tank, the device needs to be stopped. After the device is stopped, the inner wall of the mixing tank needs to be cleaned. Therefore, when the mixing tank is stopped for cleaning, the emulsion preparation cannot continue, which reduces the emulsion preparation efficiency. Therefore, it is necessary to design an automatic emulsion preparation device that can clean the inner wall of the mixing tank without stopping the device. Utility Model Content

[0005] In order to overcome the shortcomings of existing emulsion preparation devices, which require the machine to be stopped and the inner wall of the preparation tank to be cleaned, thus preventing the emulsion preparation from continuing and reducing the efficiency of emulsion preparation, one of the objectives of this utility model is to provide an automatic emulsion preparation device.

[0006] One of the objectives of this utility model is achieved through the following technical solution: an automatic emulsion preparation device, comprising a base and a drive mechanism: a second preparation tank is rotatably connected to the middle of the upper surface of the base; a first preparation tank is rotatably connected to the upper surface of the second preparation tank; a drive mechanism is provided on one side of both the second and first preparation tanks; a first cover is attached to the inner wall of the first preparation tank; a second cover is fixedly connected to the inner wall of the second preparation tank; a water guide pipe is fixedly connected to the outer surface of one side of the second preparation tank; a fixed sleeve is fixedly connected to the middle of the base; a baffle is fixedly connected to the middle of the inner wall of the fixed sleeve; the baffle... The fixed sleeve is divided into a water inlet channel and an oil inlet channel. A stop block is rotatably connected to the side of the baffle near the water inlet channel; the upper surface of the stop block has a flow port. A second stop block is rotatably connected to the side of the baffle near the oil inlet channel; the upper surface of the second stop block has a flow port. Through holes are formed on both side walls of the fixed sleeve near the first and second flow ports, and plugs are inserted into the inner walls of the through holes. An inclined plate is symmetrically fixed to the side of the baffle near the second mixing tank. A third flow port is formed on the side of the fixed sleeve near the inclined plate. A stirring rod is fixedly connected to the outer surface of the fixed sleeve. This design facilitates alternating preparation of the emulsion, allowing for cleaning of the inner wall of the mixing tank and preparation of the emulsion without shutting down the system, thus improving the convenience of the device.

[0007] According to the aforementioned automatic emulsion preparation device, a silicone head is fixedly connected to one side of the stirring rod. This facilitates the cleaning of impurities in the first and second mixing tanks.

[0008] According to the aforementioned automatic emulsion preparation device, the driving mechanism includes a gear one fixedly connected to the outer surface of the first mixing tank, a gear two meshing with one side of the gear one, a rotating shaft one fixedly connected to the upper surface of the gear two, a motor one disposed above the rotating shaft one, the rotating shaft one fixedly connected to the output end of the motor one, and a motor mounting base fixedly connected to the outer surface of the motor one. This facilitates the rotation of the first or second mixing tank, accelerating the emulsion preparation speed.

[0009] According to the aforementioned automatic emulsion preparation device, a fixing plate is fixedly connected to the upper surface of one side of the base. A rotating shaft passes through the gear and is rotatably connected to the fixing plate. The motor mounting base is fixedly connected to the fixing plate. This facilitates support for the drive mechanism and ensures its operational stability.

[0010] According to the aforementioned automatic emulsion preparation device, a second motor is fixedly connected to the side wall of the baffle near the first baffle. A second rotating shaft is fixedly connected to the output end of the second motor. The second rotating shaft is fixedly connected to the first baffle. The working principle and structure of the second baffle are consistent with those of the first baffle. This facilitates the selection of either the first or second mixing tank for emulsion preparation.

[0011] According to the aforementioned automatic emulsion preparation device, a pump body is fixedly connected to one side wall of the water inlet channel near the first mixing tank. An inlet pipe is fixedly connected to one side of the pump body, passing through one side wall of the fixed sleeve and extending into the interior of the first mixing tank. A guide pipe is fixedly connected to one side of the pump body, passing through one side wall and the lower surface of the baffle. This facilitates the export of the mixed emulsion from the first mixing tank.

[0012] According to the aforementioned automatic emulsion preparation device, a flow regulating valve is provided on one side of the liquid guide pipe. This facilitates the adjustment of the discharge rate of the emulsion from the first preparation tank.

[0013] According to the aforementioned automatic emulsion preparation device, an inclined flow channel is provided on the side of the base near the second mixing tank. The inclined flow channel penetrates the inner bottom wall of the second mixing tank and one side wall of the fixing sleeve. This facilitates the discharge of the mixed emulsion from the second mixing tank.

[0014] According to the aforementioned automatic emulsion preparation device, a groove is formed on one side wall of the fixed sleeve, a fixed frame is fixedly connected to one side of the groove, a pull rod is movably connected to one side of the fixed frame, an adjusting block is fixedly connected to one side of the pull rod, a threaded groove is provided on the outer surface of the pull rod, and a limit block is threadedly connected to the outer surface of the pull rod. This facilitates the adjustment of the discharge speed of the emulsion in the second preparation tank.

[0015] According to the aforementioned automatic emulsion preparation device, an anti-slip pad is fixedly connected to the lower surface of the base. This increases the friction between the device and the ground, thus preventing slippage.

[0016] Compared with the prior art, this device can alternately prepare emulsions by setting up a first preparation tank and a second preparation tank, thereby enabling the cleaning of the inner wall of a single first preparation tank or second preparation tank without stopping the machine. For example, when cleaning the first preparation tank, preparation is carried out through the second preparation tank, so as not to delay the preparation of emulsions and thus improve the preparation efficiency of emulsions.

[0017] The above-mentioned solution has the following beneficial effects:

[0018] 1. By setting up a first mixing tank and a second mixing tank, the first mixing tank and the second mixing tank can be used alternately to prepare emulsions. This makes it convenient to clean the inner walls of the first mixing tank or the second mixing tank separately without stopping the machine, avoiding the accumulation of impurities on the inner walls after long-term use. Compared with the prior art, cleaning and emulsion preparation can be carried out simultaneously without interfering with each other, which facilitates the cleaning of the first mixing tank or the second mixing tank, improves the convenience of the device, and thus effectively improves the emulsion preparation efficiency.

[0019] 2. Through the configuration of the drive mechanism, stirring rod, and silicone head, two drive mechanisms can drive the first and second mixing tanks to rotate respectively. When the first mixing tank is used to prepare the emulsion and the second mixing tank is used for cleaning, one drive mechanism drives the first mixing tank to rotate, and the stirring rod inside the first mixing tank can stir the water and emulsion oil to accelerate the mixing speed. The other drive mechanism drives the second mixing tank to rotate and removes impurities from the inner wall of the second mixing tank through the silicone head, thereby improving the convenience of the device.

[0020] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0022] Figure 1 This is a schematic diagram of the overall structure of an automatic emulsion preparation device according to the present invention;

[0023] Figure 2 This is a top view of the automatic emulsion preparation device of this utility model;

[0024] Figure 3 This is a schematic diagram of the internal cross-section of an automatic emulsion preparation device according to the present invention;

[0025] Figure 4 This utility model relates to an automatic emulsion preparation device. Figure 3 Enlarged structural diagram at point A in the middle;

[0026] Figure 5 This utility model relates to an automatic emulsion preparation device. Figure 3 Enlarged structural diagram at point B;

[0027] Figure 6 This is a schematic diagram of the structure of a stop block in an automatic emulsion preparation device according to the present invention.

[0028] Legend:

[0029] 1. Base; 2. Second mixing tank; 3. First mixing tank; 4. Drive mechanism; 401. Gear 1; 402. Gear 2; 403. Shaft 1; 404. Motor 1; 405. Motor mounting base; 5. Cover 1; 6. Cover 2; 7. Fixing sleeve; 701. Water inlet channel; 702. Oil inlet channel; 8. Baffle; 9. Stop block 1; 10. Flow port 1; 11. Stop block 2; 12. Flow port 2; 13. Through hole; 14. Blockage; 15. Inclined plate; 16. Flow port three; 17. Stirring rod; 18. Silicone head; 19. Fixing plate; 20. Motor two; 21. Rotating shaft two; 22. Pump body; 23. Inlet pipe; 24. Guide pipe; 25. Flow regulating valve; 26. Inclined flow channel; 27. Groove; 28. Fixing frame; 29. ​​Pull rod; 30. Adjusting block; 31. Threaded groove; 32. Limiting block; 33. Anti-slip pad; 34. Water guide pipe. Detailed Implementation

[0030] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the description of the textual part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0031] Reference Figure 1-6An automatic emulsion preparation device includes a base 1 and a drive mechanism 4. A second mixing tank 2 is rotatably connected to the middle of the upper surface of the base 1. A first mixing tank 3 is rotatably connected to the upper surface of the second mixing tank 2. A drive mechanism 4 is provided on one side of both the second mixing tank 2 and the first mixing tank 3. A first tank cover 5 overlaps the inner wall of the first mixing tank 3. A second tank cover 6 is fixedly connected to the inner wall of the second mixing tank 2. A water guide pipe 34 is fixedly connected to the outer surface of one side of the second mixing tank 2. A fixing sleeve 7 is fixedly connected to the middle of the base 1. A baffle 8 is fixedly connected to the middle of the inner wall of the fixing sleeve 7. The baffle 8 divides the fixing sleeve 7 into a water inlet channel 701 and an oil inlet channel 702. A stop block 9 is rotatably connected to the side of the baffle 8 near the water inlet channel 701. The upper surface has a flow port 10. A baffle 8 is rotatably connected to a stop block 11 on the side near the oil inlet channel 702. A flow port 12 is opened on the upper surface of the stop block 11. Through holes 13 are opened on both sides of the fixed sleeve 7 near the flow port 10 and the flow port 12. A plug 14 is inserted into the inner wall of the through hole 13. An inclined plate 15 is symmetrically fixedly connected to the baffle 8 near the second liquid mixing tank 2. A flow port 16 is opened on the side of the fixed sleeve 7 near the inclined plate 15. A stirring rod 17 is fixedly connected to the outer surface of the fixed sleeve 7. A silicone head 18 is fixedly connected to one side of the stirring rod 17. The drive mechanism 4 includes a gear 401 fixedly connected to the outer surface of the first liquid mixing tank 3. A gear 402 is meshed on one side of the gear 401. A rotating shaft 403 is fixedly connected to the upper surface of gear 2 402. A motor 404 is installed above the rotating shaft 403. The rotating shaft 403 is fixedly connected to the output end of the motor 404. A motor mounting base 405 is fixedly connected to the outer surface of the motor 404. A fixing plate 19 is fixedly connected to the upper surface of one side of the base 1. The rotating shaft 403 passes through gear 2 402 and is rotatably connected to the fixing plate 19. The motor mounting base 405 is fixedly connected to the fixing plate 19. A motor 20 is fixedly connected to the side wall of the baffle 8 near the stop block 9. A rotating shaft 21 is fixedly connected to the output end of the motor 20. The rotating shaft 21 is fixedly connected to the stop block 9. The working principle and structure of the stop block 2 11 are the same as those of the stop block 9. A pump body 22 is fixedly connected to the side wall of channel 701 near the first liquid mixing tank 3. An inlet pipe 23 is fixedly connected to one side of the pump body 22. The inlet pipe 23 passes through one side wall of the fixed sleeve 7 and extends into the interior of the first liquid mixing tank 3. A guide pipe 24 is fixedly connected to one side of the pump body 22. The guide pipe 24 passes through one side wall and lower surface of the baffle 8. A flow regulating valve 25 is provided on one side of the guide pipe 24. An inclined flow groove 26 is provided on the side of the base 1 near the second liquid mixing tank 2. The inclined flow groove 26 passes through the inner bottom wall of the second liquid mixing tank 2 and one side wall of the fixed sleeve 7. A groove 27 is provided on one side wall of the fixed sleeve 7. A fixing bracket 28 is fixedly connected to one side of the groove 27. A pull rod 29 is movably connected to one side of the fixing bracket 28.An adjusting block 30 is fixedly connected to one side of the pull rod 29. A threaded groove 31 is provided on the outer surface of the pull rod 29, and a limit block 32 is threadedly connected to the outer surface of the pull rod 29. An anti-slip pad 33 is fixedly connected to the lower surface of the base 1. The pump body 22 and the second motor 20 are both powered by built-in batteries, while the first motor 404 is powered by an external power source. The fixed sleeve 7 is fixedly connected to the base 1, and the fixed sleeve 7 is rotatably connected to the first cover 5 and the second cover 6. The first cover 5 and the second cover 6 rotate on the outer surface of the fixed sleeve 7. The size of the adjusting block 30 matches the size of the inner wall of the oil inlet channel 702. The fixed plate 19 supports the first gear 401, the second gear 402, and the first shaft 403, ensuring their stable rotation.

[0032] Working principle: First, place the device in a suitable position and install the external automatic preparation pipeline in the water inlet channel 701 and the oil inlet channel 702. Water enters the first liquid preparation tank 3 from the water inlet channel 701, the flow port 10 and the through hole 13. Emulsified oil enters the first liquid preparation tank 3 from the oil inlet channel 702, the flow port 2 12 and the through hole 13. Start the motor 404 of the drive mechanism 4. The motor 404 drives the gear 402 to rotate through the shaft 403. The rotation of the gear 402 meshes with the gear 401, causing the first liquid preparation tank 3 to rotate on the outer surface of the second liquid preparation tank 2 and the fixed sleeve 7. During the rotation, the water and emulsified oil in the first liquid preparation tank 3 are stirred and mixed by the stirring rod 17 to complete the preparation of the emulsion. Start the pump body 22 to export the emulsion prepared in the first liquid preparation tank 3 through the liquid inlet pipe 23 and the liquid guide pipe 24. The export flow rate is adjusted by the flow regulating valve 25.

[0033] Subsequently, when the first mixing tank 3 is used for a long time to prepare the emulsion and the inner wall of the first mixing tank 3 needs to be cleaned, the first cover 5 is removed. The first cover 5 consists of two semi-circular plates that overlap the first mixing tank 3. The plug 14 is inserted into the through hole 13. The second motor 20 is started and drives the first stop 9 and the second stop 11 to rotate down through the second shaft 21, so that the flow of water and emulsion oil is no longer blocked. Water and emulsion oil enter the second mixing tank 2 through the inclined plate 15 and the flow port 3 16 to mix. Similarly, the drive mechanism 4 is started to drive the second mixing tank 2 to rotate and speed up the mixing speed of water and emulsion oil, so that the emulsion is prepared through the second mixing tank 2. At the same time, clean water is poured into the first mixing tank 3. The inner wall of the first mixing tank 3 is cleaned by the drive mechanism 4, the stirring rod 17 and the silicone head 18. After cleaning, the water is discharged through the liquid guide tube 24.

[0034] Finally, after the emulsion in the second mixing tank 2 is prepared, the limiting block 32 is unscrewed from the pull rod 29, and the adjusting block 30 is moved away by pulling the pull rod 29. Thus, the emulsion in the second mixing tank 2 is discharged through the inclined flow channel 26 and the oil inlet channel 702. Conversely, when the second mixing tank 2 needs to be cleaned, clean water is introduced into the second mixing tank 2 through the water guide pipe 34 on one side of the second mixing tank 2. The first stop block 9 and the second stop block 11 are put back in place and the block 14 is removed. The first mixing tank 3 is used to prepare the emulsion. The inner wall of the first mixing tank 3 is cleaned by the drive mechanism 4, the stirring rod 17 and the silicone head 18. After cleaning, it is discharged through the inclined flow channel 26, which makes it easy to alternate to complete the preparation of the emulsion. At the same time, the inner walls of the first mixing tank 3 and the second mixing tank 2 can be cleaned without stopping the machine, thereby effectively improving the preparation efficiency of the emulsion.

[0035] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An emulsion automatic preparation device characterized by comprising: The utility model relates to a liquid mixing device, including base (1) and drive mechanism (4): the upper surface middle part of base (1) is rotatably connected second liquid mixing tank (2), the upper surface of second liquid mixing tank (2) is rotatably connected with first liquid mixing tank (3), one side of second liquid mixing tank (2) and first liquid mixing tank (3) is provided with drive mechanism (4), the inner wall of first liquid mixing tank (3) is overlapped with tank cover no. One side outer surface of second liquid mixing tank (2) is fixedly connected with water guide pipe (34), the middle part of base (1) is fixedly connected with fixed sleeve (7), the inner wall middle part of fixed sleeve (7) is fixedly connected with baffle (8), baffle (8) divides fixed sleeve (7) into water inlet channel (701) and oil inlet channel (702), 2. An automatic emulsion preparation device according to claim 1, characterized in that The side of baffle (8) close to water inlet channel (701) is rotatably connected with stop block no. (9), the upper surface of stop block no. (9) is provided with flow passageway no. (10), the side of baffle (8) close to oil inlet channel (702) is rotatably connected with stop block no. (11), the upper surface of stop block no. (11) is provided with flow passageway no. (12), the both sides wall of fixed sleeve (7) close to flow passageway no. (10) and flow passageway no. (12) are provided with through hole (13), the inner wall of through hole (13) is inserted with stop (14), the side of baffle (8) close to second liquid mixing tank (2) is fixedly connected with inclined plate (15) symmetrically, the side of fixed sleeve (7) close to inclined plate (15) is provided with flow passageway no. (16), the outer surface of fixed sleeve (7) is fixedly connected with stirring rod (17).

3. An automatic emulsion preparation device according to claim 2, characterized in that The side of stirring rod (17) is fixedly connected with silica gel head (18).

4. An automatic emulsion preparation device according to claim 3, characterized in that The outer surface of motor no. (404) is fixedly connected with motor fixed seat (405).

5. An automatic emulsion preparation device according to claim 1, characterized in that The upper surface of gear no. (402) is fixedly connected with rotating shaft no. (403), the upper of rotating shaft no. (403) is provided with motor no. (404), the output end of motor no. (404) is fixedly connected with rotating shaft no. (403), the upper surface of gear no. (402) is fixedly connected with rotating shaft no. (403), the upper surface of gear no. (402) is fixedly connected with rotating shaft no. (403), The side wall of baffle (8) close to stop block no. (9) is fixedly connected with motor no. (20), the output end of motor no. (20) is fixedly connected with rotating shaft no. (21), rotating shaft no. (21) is fixedly connected with stop block no. (9), the working principle and structure of stop block no. (11) are identical with the working principle and structure of stop block no. (9).

6. An automatic emulsion preparation device according to claim 1, characterized in that The water inlet channel (701) is fixedly connected with a pump body (22) near one side wall of the first liquid preparation tank (3), one side of the pump body (22) is fixedly connected with a liquid inlet pipe (23), the liquid inlet pipe (23) penetrates through one side wall of the fixed sleeve (7) and extends to the inside of the first liquid preparation tank (3), one side of the pump body (22) is fixedly connected with a liquid guide pipe (24), and the liquid guide pipe (24) penetrates through one side wall and the lower surface of the baffle (8).

7. An automatic emulsion preparation device according to claim 6, characterized in that One side of the liquid guide pipe (24) is provided with a flow regulating valve (25).

8. An automatic emulsion preparation device according to claim 1, characterized in that The base (1) is provided with an inclined flow channel (26) near one side of the second liquid preparation tank (2), and the inclined flow channel (26) penetrates through the inner bottom wall of the second liquid preparation tank (2) and one side wall of the fixed sleeve (7).

9. An automatic emulsion preparation device according to claim 1, characterized in that One side wall of the fixed sleeve (7) is provided with a groove (27), one side of the groove (27) is fixedly connected with a fixing frame (28), one side of the fixing frame (28) is movably connected with a pull rod (29), one side of the pull rod (29) is fixedly connected with an adjusting block (30), the outer surface of the pull rod (29) is provided with a threaded groove (31), and the outer surface of the pull rod (29) is threadedly connected with a limiting block (32).

10. An automatic emulsion preparation device according to claim 1, characterized in that The lower surface of the base (1) is fixedly connected with an anti-skid pad (33).

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