Coating device for producing imitated ecological aluminum plate
By improving the design of the conveyor belt and spraying mechanism of the coating device, continuous spraying of both sides of the aluminum plate was achieved, which solved the problem of low efficiency in aluminum plate spraying in traditional devices and improved production efficiency and stability.
Patent Information
- Application Number
- CN202423228104.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Traditional coating equipment has poor continuous coating performance on aluminum plates and long intervals between plate replacements, resulting in low production efficiency.
The design employs a stepping conveyor belt within the slide rail, a mounting frame connected to a support rod and gears, a spraying mechanism, and a nozzle that works in conjunction with a reciprocating screw to achieve continuous spraying of both sides of the aluminum plate. The stability of the mounting frame is enhanced by a limit rod and a spring.
It improves the continuous spraying performance of aluminum plates, shortens the time for changing aluminum plates, and enhances production efficiency and coating quality.
Smart Images

Figure CN223761300U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of eco-friendly aluminum plate production technology, specifically a coating device for eco-friendly aluminum plate production. Background Technology
[0002] Eco-friendly aluminum sheet is a new type of alloy material made primarily of aluminum through multiple processing steps. It boasts advantages such as superior wear resistance, moisture and fire resistance, mildew and bacteria resistance, lightweight and thin profile, bright colors, and diverse styles. The manufacturing process of eco-friendly aluminum sheet involves more than ten steps, including ingot heating, homogeneous annealing, thousand-ton extrusion, and anodizing and baking, ensuring its environmental performance and durability. Coating equipment is also required during the production of eco-friendly aluminum sheet.
[0003] According to the aluminum plate processing and production spraying device disclosed in application number 202322022281.8, a base is included. A disc is rotatably connected to the upper surface of the base, and a support plate is fixedly connected to the upper surface of the disc. A telescopic block is fixedly connected to the outer surface of the support plate, and a clamping plate is fixedly connected to the end of the telescopic block away from the support plate. An aluminum plate body is bolted to the inside of the clamping plate. This device solves the problem that existing aluminum plate processing and production spraying devices can only spray one side of the aluminum plate at a time, and cannot spray both sides simultaneously, resulting in low spraying efficiency and increased operation time due to workers spraying one side and then the other. However, when spraying aluminum plates, only one aluminum plate can be processed at a time. After spraying, workers need to remove the aluminum plate and then install a new aluminum plate for processing. Therefore, the performance of continuous aluminum plate spraying is relatively poor, and the interruption time when changing aluminum plates is relatively long, which is time-consuming and reduces the production efficiency of aluminum plates. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a coating device for producing eco-friendly aluminum plates. It solves the problems of poor continuous spraying performance of traditional coating devices and long intervals between plate replacements. The device improves the performance of continuous spraying of aluminum plates, shortens plate replacement time, and further reduces the overall aluminum plate coating production time, thus increasing the efficiency of aluminum plate production.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a coating device for producing eco-friendly aluminum panels, comprising a coating box, wherein the coating box has an inlet and an outlet on both sides, and the inlet and outlet are symmetrical. A slide rail is fixedly connected to the upper inner wall of the inlet and outlet, and a stepping conveyor belt is slidably installed inside the slide rail. Multiple sets of support rods are fixedly installed on the lower surface of the stepping conveyor belt, and gears are fixedly connected to the lower ends of the support rods. A mounting frame is fixedly connected to the lower surface of the gears. An adjustment mechanism is installed on the rear inner wall of the coating box, and a spraying mechanism is symmetrically installed on the front inner wall of the coating box. A drying assembly is provided at one end of the coating box, and the drying assembly is located on both sides of the outlet.
[0006] Preferably, a support frame is fixedly connected to the inner side wall of the mounting frame, and a limiting plate is provided on the front side of the support frame. A sliding rod is fixedly connected to one side surface of the limiting plate, and a handle is fixedly connected to one end of the sliding rod through the mounting frame. A spring is sleeved on the side surface of the sliding rod, and the two ends of the spring are fixedly connected to one end of the sliding rod and the outer surface of the mounting frame, respectively.
[0007] Preferably, the adjustment mechanism includes a support frame, and the rear surface of the support frame is fixedly connected to the inner wall of the coating box via a support rod. A rack is fixedly connected to the front surface of the support frame, and one end of the rack is aligned with a gear. The length of the rack is equal to half the circumference of the gear.
[0008] Preferably, the spraying mechanism includes a horizontal plate, and a spray head is fixedly connected to one side surface of the horizontal plate. The spray head corresponds to the mounting frame, and a pipe is fixedly connected to one end of the spray head. One end of the pipe is connected to the paint tank. A movable plate is fixedly connected to the other side surface of the horizontal plate, and the movable plate is slidably connected to the inner wall of the coating tank.
[0009] Preferably, the nozzle is internally threaded with a reciprocating screw, and the upper end of the reciprocating screw is fixedly connected to a drive shaft. The upper end of the drive shaft is fixedly connected to a synchronous pulley, and a synchronous belt is sleeved on the side surface of the synchronous pulley. A stepper motor is fixedly installed on the upper surface of the synchronous pulley.
[0010] Preferably, the drying assembly includes a support plate, and one end of the support plate is fixedly connected to a vertical plate, and multiple sets of heating wires are fixedly installed on the inner surface of the vertical plate.
[0011] Preferably, a limiting rod is fixedly connected to the lower end of the mounting frame, and a limiting guide rail is provided on the lower side surface of the limiting rod. The limiting rod is slidably connected to the limiting guide rail, and the limiting guide rail is fixedly connected to the inner wall of the coating box.
[0012] This utility model provides a coating device for producing eco-friendly aluminum panels. Compared with the prior art, it has the following advantages:
[0013] 1. By using a stepping conveyor belt installed inside the slide rail and a mounting frame connected to the lower surface of the stepping conveyor belt via support rods and gears, along with a spraying mechanism symmetrically installed inside the coating box and a reciprocating screw threaded inside the moving plate, and a stepping motor connected to the upper end of the reciprocating screw via a drive shaft, the problem of poor continuous spraying performance of aluminum plates and long intervals between aluminum plate replacements in traditional coating devices is solved. This improves the performance of the coating device for continuous spraying of aluminum plates, shortens the time for aluminum plate replacement, and further shortens the aluminum plate coating production time, thus improving the efficiency of aluminum plate production.
[0014] 2. The limiting rod fixedly connected to the lower end of the mounting frame and the spring set at the lower end of the limiting rod cooperate to limit the mounting frame and improve its stability, preventing the mounting frame from shaking during the spraying process and thus reducing the coating quality of the aluminum plate. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model.
[0016] Figure 2 This is a side view of the structure of this utility model.
[0017] Figure 3 This is a schematic diagram of the internal structure of the coating box in this utility model.
[0018] Figure 4 This is a schematic diagram of the mounting frame in this utility model.
[0019] In the diagram: 1. Painting box; 101. Slide rail; 102. Stepping conveyor belt; 103. Feed inlet; 104. Limiting guide rail; 105. Pipe; 106. Discharge outlet; 2. Stepping motor; 201. Synchronous belt; 202. Synchronous pulley; 203. Drive shaft; 204. Reciprocating lead screw; 3. Support plate; 301. Vertical plate; 302. Heating wire; 4. Rack; 401. Support frame; 5. Mounting frame; 501. Handle; 502. Limiting rod; 503. Sliding rod; 504. Spring; 505. Support frame; 506. Limiting plate; 507. Gear; 508. Rotary bearing; 509. Support rod; 6. Horizontal plate; 601. Moving plate; 602. Spray nozzle. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 This utility model provides a technical solution: a coating device for producing eco-friendly aluminum plates, including a coating box 1. The coating box 1 has an inlet 103 and an outlet 106 on both sides, with the inlet 103 and outlet 106 symmetrically opposite each other. A slide rail 101 is fixedly connected to the upper inner wall of the inlet 103 and outlet 106. A stepping conveyor belt 102 is slidably installed inside the slide rail 101. Multiple sets of support rods 509 are fixedly installed on the lower surface of the stepping conveyor belt 102. A 508 is fixedly installed at the lower end of the support rod 509, and a gear 507 is fixedly connected to the lower end of the 508. A mounting frame 5 is fixedly connected to the lower surface of the gear 507. An adjustment mechanism is installed on the rear inner wall of the coating box 1. The mounting frame 5 can be rotated and adjusted through the adjustment mechanism, and it is convenient to spray the aluminum plate installed inside the mounting frame 5 on both sides. A spraying mechanism is symmetrically installed on the front inner wall of the coating box 1, and a drying component is provided at one end of the coating box 1. The drying component is located on both sides of the discharge port 106.
[0022] As a technical optimization of this utility model, a support frame 505 is fixedly connected to the inner side wall of the mounting frame 5, and a limiting plate 506 is provided on the front side of the support frame 505. A sliding rod 503 is fixedly connected to one side surface of the limiting plate 506, and one end of the sliding rod 503 passes through the mounting frame 5 and is fixedly connected to a handle 501. A spring 504 is sleeved on the side surface of the sliding rod 503, and the two ends of the spring 504 are respectively fixedly connected to one end of the sliding rod 503 and the outer surface of the mounting frame 5, which facilitates the workers to install the aluminum plate into the interior of the mounting frame 5, and also improves the installation stability of the aluminum plate.
[0023] As a technical optimization of this utility model, the adjustment mechanism includes a support frame 401, and the rear surface of the support frame 401 is fixedly connected to the inner wall of the coating box 1 through a support rod. A rack 4 is fixedly connected to the front surface of the support frame 401, and one end of the rack 4 is aligned with the gear 507. The length of the rack 4 is equal to half the circumference of the gear 507. Through the cooperation of the rack 4 and the gear 507, the mounting frame 5 can be rotated and adjusted by 180 degrees, thus facilitating the spraying of the other side of the aluminum plate.
[0024] As a technical optimization of this utility model, the spraying mechanism includes a horizontal plate 6, and a spray nozzle 602 is fixedly connected to one side surface of the horizontal plate 6. The spray nozzle 602 corresponds to the mounting frame 5, and a pipe 105 is fixedly connected to one end of the spray nozzle 602. One end of the pipe 105 is connected to the paint tank. A movable plate 601 is fixedly connected to the other side surface of the horizontal plate 6, and the movable plate 601 is slidably connected to the inner wall of the coating box 1. The aluminum plate can be painted by the spray nozzle 602.
[0025] As a technical optimization of this utility model, the nozzle 602 is internally threaded with a reciprocating screw 204, and the upper end of the reciprocating screw 204 is fixedly connected to a drive shaft 203. The upper end of the drive shaft 203 is fixedly connected to a synchronous pulley 202, and a synchronous belt 201 is sleeved on the side surface of the synchronous pulley 202. A stepper motor 2 is fixedly installed on the upper surface of the synchronous pulley 202. Through the cooperation of the stepper motor 2, the drive shaft 203 and the reciprocating screw 204, the spraying device can be driven to move up and down, and the aluminum plate can be coated from top to bottom.
[0026] As a technical optimization of this utility model, the drying component includes a support plate 3, and a vertical plate 301 is fixedly connected to one end of the support plate 3. Multiple sets of heating wires 302 are fixedly installed on the inner surface of the vertical plate 301, which can dry the coated aluminum plate and prevent the coated aluminum plate from being scratched.
[0027] As a technical optimization of this utility model, the lower end of the mounting frame 5 is fixedly connected to a limiting rod 502, and the lower end side surface of the limiting rod 502 is provided with a limiting guide rail 104. The limiting rod 502 and the limiting guide rail 104 are slidably connected, and the limiting guide rail 104 is fixedly connected to the inner wall of the coating box 1. The limiting rod 502 and the limiting guide rail 104 can limit the lower end of the mounting frame 5 to improve the stability of the mounting frame 5 and prevent the mounting frame 5 from shaking during the aluminum plate coating process, which would reduce the coating quality of the aluminum plate.
[0028] In use, the operator first pulls the limiting plate 506 inside the mounting frame 5 using handle 501, then embeds the aluminum plate inside the mounting frame 5. Simultaneously, the operator releases handle 501, causing the limiting plate 506 to return to its original position and lock the aluminum plate in place. Next, the operator starts the stepper conveyor belt 102 inside the slide rail 101. The stepper conveyor belt 102 then moves the mounting frame 5 step-by-step to one side of the spraying mechanism inside the coating box 1. Then, the spraying mechanism and the stepper motor 2 are started simultaneously. The spray nozzle 602 in the spraying mechanism will then spray the aluminum plate, while the stepper motor 2 will drive the spray nozzle through the drive shaft 203, reciprocating screw 204, and moving plate 601. The spray head 602 moves from top to bottom to spray the aluminum plate. After the spray head 602 finishes spraying one side of the aluminum plate, the stepping conveyor belt 102 starts running again, which drives the mounting frame 5 to move forward a certain distance. At this time, the gear 507 at the upper end of the mounting frame 5 will pass through the rack 4 in the adjustment mechanism, and the rack 4 will adjust the mounting frame 5 to rotate 180 degrees. Then the stepping motor 2 starts again, and the reciprocating screw 204 will drive the spray head 602 to spray the other side of the aluminum plate from bottom to top. After that, the stepping conveyor belt 102 will transport the aluminum plate out of the interior of the coating box 1, and after drying by the heating wire 302, the worker will remove the aluminum plate from the interior of the mounting frame 5.
[0029] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A coating device for the production of biomimetic aluminum plates, comprising a coating tank (1), characterized in that: The both side surfaces of the coating box (1) are provided with a feeding port (103) and a discharging port (106), the feeding port (103) is symmetrical with the discharging port (106), the upper end inner wall of the feeding port (103) and the discharging port (106) is fixedly connected with a sliding rail (101), the inside of the sliding rail (101) is slidably installed with a step conveying belt (102), the lower surface of the step conveying belt (102) is fixedly installed with a plurality of supporting rods (509), the lower end of the supporting rod (509) is fixedly installed with (508), the lower end of (508) is fixedly connected with a gear (507), the lower surface of the gear (507) is fixedly connected with a mounting frame (5), the rear inner wall of the coating box (1) is installed with an adjusting mechanism, the front inner wall of the coating box (1) is symmetrically installed with a spraying mechanism, one end of the coating box (1) is provided with a drying assembly, and the drying assembly is located on both sides of the discharging port (106).
2. The coating device for bionic aluminum plate production of claim 1, characterized in that: The inner side wall of the mounting frame (5) is fixedly connected with a supporting frame (505), the front side of the supporting frame (505) is provided with a limiting plate (506), one side surface of the limiting plate (506) is fixedly connected with a sliding rod (503), one end of the sliding rod (503) penetrates through the mounting frame (5) and is fixedly connected with a handle (501), the side surface of the sliding rod (503) is sleeved with a spring (504), and the both ends of the spring (504) are fixedly connected with one end of the sliding rod (503) and the outer side surface of the mounting frame (5) respectively.
3. The coating device for bionic aluminum plate production of claim 1, characterized in that: The adjusting mechanism comprises a supporting frame (401), the rear surface of the supporting frame (401) is fixedly connected with the inner wall of the coating box (1) through a supporting rod, the front surface of the supporting frame (401) is fixedly connected with a rack (4), one end of the rack (4) is aligned with the gear (507), and the length of the rack (4) is equal to half the circumference of the gear (507).
4. The coating device for bionic aluminum plate production of claim 1, characterized in that: The spraying mechanism comprises a horizontal plate (6), one side surface of the horizontal plate (6) is fixedly connected with a spray head (602), the spray head (602) corresponds to the mounting frame (5), one end of the spray head (602) is fixedly connected with a pipeline (105), one end of the pipeline (105) is connected with a paint box, the other side surface of the horizontal plate (6) is fixedly connected with a moving plate (601), and the moving plate (601) is slidably connected with the inner wall of the coating box (1).
5. The coating device for bionic aluminum plate production of claim 4, characterized in that: The inside of the spray head (602) is threadedly connected with a reciprocating screw rod (204), the upper end of the reciprocating screw rod (204) is fixedly connected with a transmission shaft (203), the upper end of the transmission shaft (203) is fixedly connected with a synchronous wheel (202), the side surface of the synchronous wheel (202) is sleeved with a synchronous belt (201), and the upper surface of the synchronous wheel (202) is fixedly installed with a step motor (2).
6. The coating device for bionic aluminum plate production of claim 1, characterized in that: The drying assembly comprises a supporting plate (3), one end of the supporting plate (3) is fixedly connected with a vertical plate (301), and the inner side surface of the vertical plate (301) is fixedly installed with a plurality of heating wires (302).
7. The coating device for bionic aluminum plate production of claim 1, characterized in that: The lower end of the mounting frame (5) is fixedly connected with a limiting rod (502), and the lower end side surface of the limiting rod (502) is provided with a limiting guide rail (104), the limiting rod (502) and the limiting guide rail (104) are in sliding connection, and the limiting guide rail (104) is fixedly connected with the inner wall of the coating box (1).
Citation Information
Patent Citations
Spraying device for aluminum plate processing and production
CN220406049U