Universal adjusting machine for power equipment workpiece

Abstract

The utility model relates to a power equipment workpiece universal adjusting machine which comprises a support and a working table, the working table is installed on the support, a workpiece adjusting machine is installed on the working table and comprises an axial adjusting unit and a vertical shaft adjusting unit, a leveling mechanism is installed on the axial adjusting unit, and the vertical shaft adjusting unit is installed on the vertical shaft adjusting unit. The leveling mechanism is used for leveling an end connector of the workpiece with the horizontal plane as the base plane and comprises a leveling installation support, a driver and a pull rod, the pull rod is connected to the output end of the driver, a flattening block is formed at the end of the upper section of the pull rod, and the leveling installation support is installed on the end face of the axial adjusting unit. A workpiece joint placing base surface is arranged on the leveling installation support, the pull rod moves upwards or downwards in a reciprocating mode through the driver, the flattening block is made to be close to or away from the workpiece joint placing base surface, and an end joint of a workpiece is leveled and flush with the horizontal direction. And high-quality leveling of the end connector of the workpiece is achieved, and the device is indispensable efficient and accurate machining equipment in the modern manufacturing industry.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of copper bar adjustment of gassing cabinet and environmental protection cabinet, and particularly to a kind of omnipotent adjusting machine of electric power equipment workpiece. BACKGROUND

[0002] In the electric power equipment and environmental protection equipment manufacturing industry, as key components, the quality and precision of copper bars connected inside gassing cabinet and environmental protection cabinet directly affect the performance and safety of equipment. As conductive material, copper bars need to go through accurate cutting, bending and assembly processes in the processing process to ensure the stability and reliability of electrical connection. However, in actual production process, there is often the problem of uneven end joint of copper bar after processing, which not only leads to poor contact during installation, increased resistance, but also causes safety hazards.

[0003] Traditionally, the flattening process of copper bar end joint is mostly operated manually, such as using hammer, file and other tools for knocking and grinding. This way not only has high labor intensity and low efficiency, but also is difficult to ensure the consistency and precision of flattening effect, especially for mass-produced gassing cabinet and environmental protection cabinet, which becomes the bottleneck restricting production efficiency and quality improvement.

[0004] In addition, in the manufacturing process of gassing cabinet and environmental protection cabinet, the length and position of copper bar need to be accurately adjusted according to specific design, and the processing of metal often appears inconsistent in multiple directions, which will affect the connection inside gassing cabinet and environmental protection cabinet and cannot meet the requirements of electrical connection and space layout. Traditional adjustment method often relies on manual measurement and adjustment, which is difficult to realize rapid and accurate adjustment in axial and vertical directions, further affecting production efficiency and product quality.

[0005] To solve the above problems, the utility model puts forward improvement. CONTENT OF UTILITY MODEL

[0006] The utility model puts forward the demand for copper bar processing in the manufacturing of gassing cabinet and environmental protection cabinet, and develops a kind of omnipotent adjusting machine of electric power equipment workpiece. The machine realizes accurate adjustment of copper bar length by integrating axial adjustment unit and vertical shaft adjustment unit. At the same time, it is equipped with flattening mechanism for automatic and high-precision flattening treatment of copper bar end joint, taking horizontal plane as base surface to ensure that the flattened copper bar end joint is level with horizontal direction, so as to meet the high-precision and high-quality requirements of gassing cabinet and environmental protection cabinet for copper bar, improve production efficiency, reduce production cost and ensure the safe and stable operation of equipment.

[0007] The above problems existing in the use process of prior art are solved.

[0008] The technical scheme of the utility model is realized as follows:

[0009] The utility model provides a kind of electric power equipment workpiece universal adjusting machine, including support and workbench, workbench is installed on support, it is characterized by: the workbench is installed with workpiece adjusting machine, workpiece adjusting machine includes the axial adjustment unit of workpiece axial adjustment length and the vertical shaft adjustment unit of workpiece vertical adjustment length, axial adjustment unit and vertical shaft adjustment unit are adjacent design, the axial adjustment unit is installed with leveling mechanism, the end joint of the workpiece is leveled with horizontal plane as base surface by leveling mechanism, the leveling installation support is installed on the end surface of the axial adjustment unit, workpiece joint placement base surface is opened on the leveling installation support, the output end of the driver is connected with pull rod, the end of pull rod is formed with pressure flat, pull rod is moved up or down reciprocating by driver, so that the pressure flat is close to or away from the workpiece joint placement base surface, and the end joint of the workpiece is leveled with horizontal direction.

[0010] Preferably, the axial adjustment unit includes axial mounting seat, side mounting seat, turntable, pull rod and handle, the both sides of axial mounting seat have concave sliding groove, and the cross section is in the shape of H-shaped, the sliding groove is matched with the both sides of the sliding groove, one end of the pull rod is movably connected with the axial mounting seat, and the other end is connected with the turntable, and the handle is connected with the turntable.

[0011] Preferably, the end surface of the axial mounting seat is provided with a recessed area, the recessed area is formed with an arc-shaped inner side, and the arc-shaped inner side is divided into a left arc-shaped inner side and a right arc-shaped inner side, and the left arc-shaped inner side and the right arc-shaped inner side serve as the limiting surface of the pull rod.

[0012] Preferably, the workbench is provided with a scale area, and the scale area is located on the side of the sliding groove of the workbench.

[0013] Preferably, the vertical shaft adjustment unit includes vertical base, vertical plate and vertical clamping mechanism for clamping the other end joint of the workpiece, the vertical plate is installed on the vertical base, and the vertical clamping mechanism is installed on the vertical plate, and the workbench is provided with a moving mechanism in the vertical direction of the concave sliding groove, and the vertical base is installed on the moving mechanism.

[0014] Preferably, the moving mechanism includes moving base and sliding seat, the moving base is provided with a sliding groove, the lower end of the sliding seat is provided with a sliding strip matched with the sliding groove, the moving base is respectively provided with a plurality of limiting holes, and the corresponding sliding seat is also provided with a plurality of sliding limiting holes, and the limiting holes and the sliding limiting holes are fixed by fasteners.

[0015] Preferably, the moving mechanism comprises a vertical sliding rail, a vertical moving seat, a vertical cylinder, a screw rod and a vertical pressing rod, the vertical moving seat is provided with a back sliding groove matched with the vertical sliding rail, a motor is installed on the vertical moving seat, the lower end of the screw rod is installed on the sliding seat, the vertical moving seat is threadedly connected with the screw rod, and the upper end of the screw rod is connected with a hand wheel.

[0016] Preferably, a vertical scale area is arranged on the vertical plate.

[0017] Preferably, the lower end of the moving base seat is provided with a moving base seat sliding strip, and the corresponding workbench is provided with a workbench sliding rail matched with the moving base seat sliding strip.

[0018] Preferably, the vertical shaft adjusting unit adopts an electric adjusting structure.

[0019] In summary, the universal adjusting machine has the following advantages:

[0020] The universal adjusting machine adopting the above technical scheme has the following remarkable technical effects:

[0021] 1. Through the adjacent design of the axial adjusting unit and the vertical shaft adjusting unit, the universal adjusting machine can flexibly and accurately adjust the workpiece in the axial and vertical directions, meets the diversified workpiece processing requirements, and greatly improves the work efficiency and machining precision.

[0022] 2. The introduction of the leveling mechanism, especially the design of leveling the workpiece end joint based on the horizontal plane, ensures the flatness and consistency of the workpiece joint, effectively eliminates the assembly error caused by the uneven joint, and improves the overall quality and appearance aesthetics of the product.

[0023] 3. High automation: the driver in the leveling mechanism controls the up-down movement of the pull rod, realizes the automatic leveling of the joint on the placement base surface by the pressing block, reduces manual intervention, improves the production automation level, and reduces the labor intensity.

[0024] 4. Strong adaptability: the leveling installation support is installed on the end face of the axial adjusting unit, which can be adjusted according to different workpiece sizes and shapes, so that the universal adjusting machine can adapt to the leveling requirements of various types of workpieces, and the versatility and flexibility of the equipment are enhanced.

[0025] In summary, the universal adjusting machine realizes three-axis universal adjustment through its unique design and technical scheme, especially for the thousands of specifications of copper rods on the inflatable cabinet and the environmental protection cabinet, which can be completed by this equipment. Not only improves the efficiency and precision of workpiece adjustment, but also realizes high-quality leveling of the workpiece end joint, which is an indispensable efficient and precise machining equipment in modern manufacturing industry. BRIEF DESCRIPTION OF DRAWINGS

[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the overall planar structure of a universal adjustment machine for power equipment workpieces according to the present invention;

[0028] Figure 2 A schematic diagram of the overall three-dimensional structure of a universal adjustment machine for power equipment workpieces. Figure 1 ;

[0029] Figure 3 for Figure 2 A magnified view of a portion of point I in the middle;

[0030] Figure 4 A schematic diagram of the overall three-dimensional structure of a universal adjustment machine for power equipment workpieces. Figure 2 ;

[0031] Figure 5 for Figure 4 A magnified view of section II;

[0032] Figure 6 for Figure 4 A magnified view of a portion of point III in the middle;

[0033] Figure 7 This is a schematic diagram of the axial mounting base.

[0034] Figure 8 This is a schematic diagram of the vertical axis adjustment unit structure in Example 2;

[0035] Figure 9 This is a schematic diagram of the moving mechanism in the vertical axis adjustment unit of Embodiment 2;

[0036] Figure 10 for Figure 9 A magnified view of a portion of point I in the image. Detailed Implementation

[0037] The following will refer to the appendix in the embodiments of this utility model. Figures 1-10 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0038] Embodiment 1

[0039] As Figures 1 to 10 shown, the utility model discloses a kind of electric power equipment workpiece universal adjusting machine, including support and workbench 103, workbench 103 is installed on support, the workbench 103 is installed with workpiece adjusting machine, workpiece adjusting machine includes the axial adjustment unit 100 of the axial adjustment length of workpiece and the vertical shaft adjustment unit 101 of the vertical adjustment length of workpiece, axial adjustment unit 100 and vertical shaft adjustment unit 101 adjacent design, the axial adjustment unit 100 is installed with leveling mechanism, which is based on horizontal plane to the end joint of the workpiece with leveling mechanism and is flattened;

[0040] The leveling mechanism includes leveling mounting support 1002, driver 1012 and pull rod 1004, pull rod 1004 is connected at the output end of driver 1012, driver 1012 can adopt cylinder, the upper end of pull rod 1004 is formed with a flattening block 1005, leveling mounting support 1002 is installed on the end face of the axial adjustment unit, workpiece joint placement base surface 1003 is opened on the leveling mounting support 1002, pull rod is moved up and down reciprocatingly by driver, so that the flattening block is close to or away from the workpiece joint placement base surface, and the end joint of the workpiece is leveled with the horizontal direction. Specifically, when using, one end joint of workpiece copper bar 104 is placed on workpiece joint placement base surface 1003, and the other end is connected to vertical shaft adjustment unit 101. If the one end joint of workpiece copper bar 104 is not flat, the joint is leveled by cylinder pressing mode.

[0041] The axial adjustment unit includes axial mounting seat 1001, side mounting seat 1008, turntable 1011, pull rod 1009 and handle 1007, the two side faces of axial mounting seat 1001 have inner recessed grooves 1001a, and the cross section is in the shape of an I-beam. The workbench is provided with a slide 1013, and the inner recessed grooves are matched with the slide on both sides. One end of the pull rod is movably connected to the axial mounting seat, and the other end is connected to the turntable. The handle is connected to the turntable. The working mode is as follows: first, install the copper bar on the axial adjustment unit and the vertical adjustment unit. If the width of the two joints is greater than the design requirement in the drawing, the axial mounting seat 1001 can be adjusted due to the design of the slide 1013. After the two joints of the copper bar are connected, the distance between the two joints is adjusted by the axial adjustment unit.

[0042] Referring Figure 5 to the drawings, the end face of the axial mounting seat is provided with a recessed area 105, which forms an arc-shaped inner side surface 106. The arc-shaped inner side surface is divided into a left arc-shaped inner side surface and a right arc-shaped inner side surface, which serve as the limiting surface of the pull rod.

[0043] The workbench is provided with a scale area 109 on the slide side of the workbench, which is designed in a ruler manner, and the vertical plate is provided with a vertical scale area 110.

[0044] The vertical shaft adjusting unit comprises a vertical base 1029, a vertical plate 1023, and a vertical clamping mechanism for clamping the other end joint of the workpiece, the vertical plate 1023 is installed on the vertical base 1029, and the vertical clamping mechanism is installed on the vertical plate 1023.

[0045] The moving mechanism comprises a moving base plate seat 1020 and a sliding seat 1021, the moving base plate seat 1020 is provided with a sliding groove 1020a, the lower end of the sliding seat is provided with a sliding strip 1029 matched with the sliding groove, the moving base plate seat is respectively provided with a plurality of limiting holes 1020b, and the corresponding sliding seat is also provided with a plurality of sliding limiting holes 1021a.

[0046] The moving mechanism comprises a vertical sliding rail 1022, a vertical moving seat 1027, a vertical cylinder 1026, a screw rod and a vertical pressing rod, the vertical moving seat is provided with a back sliding groove 1027a matched with the vertical sliding rail, the vertical cylinder 1026 is installed on the vertical moving seat 1027, the lower end of the screw rod 1025 is installed on the sliding seat, the vertical moving seat is threadedly matched with the screw rod, and the upper end of the screw rod is connected with a hand wheel 1024.

[0047] The lower end of the moving base plate seat is provided with a moving base plate seat sliding strip 108, and the corresponding workbench is provided with a workbench sliding rail 107 matched with the moving base plate seat sliding strip.

[0048] The scheme can meet the adjustment of copper bars of different sizes, and is more in line with the needs of enterprises, and reduces the return rate.

[0049] The above technology is described in detail, and the technical implementation process scheme is as follows:

[0050] I. Install the support and the workbench:

[0051] Place the support stably in the working area, ensure that the support is horizontal and stable.

[0052] Install the workbench on the support, adjust it to a horizontal state, and fasten the connecting parts.

[0053] Workpiece adjustment machine installation:

[0054] Install the axial adjustment unit and the vertical shaft adjustment unit on the workbench at predetermined positions, ensuring that they are adjacent and aligned.

[0055] Axial adjustment unit installation: Connect the axial mounting seat to the workbench through the slide, ensure that the concave slide fits both sides of the slide, install the turntable, pull rod, and handle, and adjust to a flexible rotating state.

[0056] Vertical shaft adjustment unit installation: First install the moving mechanism (including the moving base plate seat, sliding seat, etc.), then fix the vertical base on the sliding seat, and finally install the vertical plate and vertical clamping mechanism.

[0057] II. Installation of the leveling mechanism:

[0058] Install the leveling installation support on the end face of the axial adjustment unit to ensure stability.

[0059] Fix the driver on the leveling installation support, connect the pull rod, and install the flattening block on the end of the upper segment of the pull rod.

[0060] Adjust the workpiece joint placement base surface on the leveling installation support to make it parallel to the horizontal plane.

[0061] Axial adjustment function debugging:

[0062] Turn the handle 1007 to drive the axial mounting seat to slide within the slide through the turntable and pull rod, achieving axial adjustment of the workpiece.

[0063] Observe and adjust the left and right arc-shaped inner side surfaces in the recessed area to ensure smooth movement and limited action of the pull rod.

[0064] Use the scale area for precise measurement to ensure axial adjustment accuracy.

[0065] Vertical adjustment function debugging:

[0066] Adjust the position of the vertical base and vertical plate through the moving mechanism (such as the sliding seat, vertical moving seat, etc.) to achieve vertical adjustment of the workpiece.

[0067] Use fasteners to fix the relative position between the sliding seat and the moving base plate seat to ensure the stability of vertical adjustment.

[0068] Adjust the rotation of the screw rod through the hand wheel to adjust the position of the vertical moving seat, achieving vertical precise movement.

[0069] Use the vertical scale area for precise measurement to ensure vertical adjustment accuracy.

[0070] Leveling mechanism function debugging:

[0071] Start the drive (cylinder), drive the pull rod up and down, make the flattening block close to or away from the workpiece joint placement surface. Adjust the drive parameters (such as speed, stroke, etc.), ensure that the flattening effect meets the requirements. After adjusting the scheme, the workpiece end joint after leveling does not need to be detected by using a level, and the speed is improved.

[0072] Through the above technical implementation process scheme, it can be ensured that the universal adjusting machine plays an efficient and accurate role in the copper bar processing link of the gassing cabinet and the environmental protection cabinet manufacturing, and improves the production efficiency and product quality.

[0073] Embodiment 2

[0074] This embodiment adjusts the scheme on the basis of embodiment 1, which is a structural adjustment of the vertical shaft adjustment unit. Embodiment 1 is manually adjusted, and this scheme adopts an electric structure.

[0075] The vertical shaft adjustment unit comprises a vertical base 113, a vertical plate 102, and a vertical clamping mechanism for clamping one end joint of the copper bar. The vertical plate 102 is installed on the vertical base 113, and the vertical clamping mechanism is installed on the vertical plate 102. The workbench is provided with a moving adjustment mechanism, and the vertical base is installed on the moving adjustment mechanism.

[0076] Through the above scheme, the workbench 100: as the basis of the entire adjusting mechanism, the workbench 100 provides a stable support platform and ensures that each component can operate accurately and stably.

[0077] Vertical shaft adjustment unit:

[0078] Vertical base 113: installed on the moving adjustment mechanism, can accurately move in the horizontal direction with the moving adjustment mechanism, provides support for the vertical plate 102 and the vertical clamping mechanism.

[0079] Vertical plate 102: vertically installed on the vertical base 113, with high stability, used to fix and support the vertical clamping mechanism.

[0080] Vertical clamping mechanism: designed to clamp one end joint of the copper bar, to ensure that the copper bar remains stable during processing or measurement, without shaking or deviation. The clamping mechanism may adopt pneumatic, hydraulic or mechanical clamping. This scheme adopts pneumatic form.

[0081] Moving adjustment mechanism: set on the workbench 100, used to drive the vertical base 113 (and the vertical plate and clamping mechanism on it) to move accurately in the horizontal direction.

[0082] The vertical clamping mechanism includes a vertical moving seat 109a, a vertical motor 104a, a vertical screw rod 106a, and a vertical pressing rod 117a. The vertical motor 104a is installed on the vertical plate 102a, and the output end of the vertical motor 104a is connected to the vertical screw rod 106a. A vertical sliding block 105a is installed on the vertical screw rod 106a. One side of the vertical sliding block 105a is fixedly installed with the vertical moving seat 109a. A copper bar placing table 110a is arranged on the vertical moving seat 109a. A vertical cylinder 108a is installed on the vertical moving seat 109a. The output end of the vertical cylinder 108a is connected with the vertical pressing rod 117a, which faces the copper bar placing table 110a and forms a clamping area. A reinforcing plate 118a is installed between the vertical sliding block and the vertical moving seat to reduce shaking. A measurement area 101a is arranged on the vertical plate 102a. The scheme adopts a digital display grating ruler to improve the accuracy of testing. The lower end of the vertical screw rod 106a is installed on the vertical base 113a through a shaft seat 107a.

[0083] The movement adjustment mechanism includes an adjustment screw rod 112a, an adjustment base 119a, an adjustment sliding block 111a, an adjustment installation vertical plate 114a, and an adjustment motor 120a. The output end of the adjustment motor 120a is connected to the adjustment screw rod 112a. The adjustment screw rod 112a is installed on the adjustment installation vertical plate 114a through a shaft seat. The adjustment sliding block 111a is matched on the adjustment screw rod 112a. The adjustment sliding block is fixedly installed below the vertical base. In order to ensure the stability of the vertical base 113a, a sliding rail 115a and a sliding block 116a are further installed on the adjustment base. An outer edge connecting table 1131a is arranged on the side edge of the vertical base. The outer edge connecting table is fixedly connected with the sliding block. The sliding rail is matched with the sliding block.

[0084] In summary, the vertical adjustment assembly can accurately clamp one end of the copper bar through the vertical clamping mechanism, and can realize accurate adjustment of the copper bar in three-dimensional space by combining the vertical shaft adjustment unit and the movement adjustment mechanism, thereby improving the accuracy of subsequent processing.

[0085] The stable design of the vertical plate 102a and the vertical base 113a, and the high-precision control of the movement adjustment mechanism, together ensure the stability of the copper bar during processing, avoiding processing errors caused by shaking or deviation.

[0086] Through the automatic or semi-automatic movement adjustment mechanism, the position of the copper bar can be quickly and accurately adjusted, reducing manual intervention and adjustment time, thereby improving production efficiency.

[0087] The adjustment mechanism is designed flexibly, which can be quickly adjusted according to copper bars of different lengths and diameters and different processing requirements, and has strong adaptability and universality.

[0088] Meanwhile, it needs to be pointed out that the terms indicated by the utility model, such as "front", "rear", "vertical", "horizontal", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and is not indicative or suggestive of the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the protection scope of the utility model.

[0089] The above only describes the preferred embodiments of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A universal electric power equipment workpiece adjusting machine comprising a support and a worktable, the worktable being mounted on the support, characterized in that: The workbench is provided with a workpiece adjusting machine, which comprises an axial adjusting unit for adjusting the axial length of the workpiece and a vertical shaft adjusting unit for adjusting the vertical length of the workpiece, and the axial adjusting unit and the vertical shaft adjusting unit are designed adjacently.

2. The power equipment workpiece universal adjusting machine according to claim 1, characterized in that: The axial adjusting unit is provided with a leveling mechanism for leveling the end joint of the workpiece based on a horizontal plane.

3. The power equipment workpiece universal adjusting machine of claim 2, wherein: The axial adjusting unit comprises an axial mounting seat, a side mounting seat, a rotating disc, a pull rod and a handle.

4. The power equipment workpiece universal adjusting machine according to claim 3, characterized in that: The axial mounting seat is provided with a concave sliding groove on the two side surfaces, and the cross section is in the shape of an I-beam.

5. A universal adjustment machine for power equipment workpieces according to claim 2, characterized in that: The workbench is provided with a sliding groove.

6. The power equipment workpiece universal adjusting machine according to claim 5, characterized in that: The vertical shaft adjusting unit comprises a vertical base, a vertical plate and a vertical clamping mechanism for clamping the other end joint of the workpiece.

7. The power equipment workpiece universal adjusting machine of claim 6, wherein: The vertical plate is installed on the vertical base, and the vertical clamping mechanism is installed on the vertical plate.

8. The power equipment workpiece universal adjusting machine of claim 5, wherein: The workbench is provided with a moving mechanism in the vertical direction of the concave sliding groove.

9. The power equipment workpiece universal adjusting machine of claim 6, wherein: The moving mechanism comprises a moving base plate seat and a sliding seat.

10. The power equipment workpiece universal adjusting machine of claim 1, wherein: The moving base plate seat is provided with a sliding groove. The sliding seat is provided with a sliding strip at the lower end. The vertical plate is provided with a vertical scale area. The moving base plate seat is provided with a moving base plate seat sliding strip. The workbench is provided with a workbench sliding rail matched with the moving base plate seat sliding strip. The vertical shaft adjusting unit adopts an electric adjusting structure.

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