Safety protection device for stamping operation and stamping production line
By designing a safety protection device for stamping operations, the drive unit drives the movable unit to slide and move the support unit, which solves the problems of slow response speed and complex structure of existing safety protection devices, and achieves rapid safety protection and efficient operation.
Patent Information
- Application Number
- CN202423324345.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing safety protection devices for stamping operations suffer from slow response speed, complex structure, lack of flexibility, and inability to effectively protect the safety of operators while affecting work efficiency.
Design a safety protection device including a base unit, a movable unit, a support unit, and a drive unit. The drive unit drives the movable unit to slide, which in turn drives the support unit to reciprocate to prevent the stamping die from closing, thus achieving active safety protection. A detachable connection structure is adopted to simplify maintenance.
It achieves rapid response and proactive safety protection, improves equipment safety and reliability and operational efficiency, reduces maintenance costs, and expands usage flexibility.
Smart Images

Figure CN223762005U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stamping technology, and in particular to a safety protection device and a stamping production line for stamping operations. Background Technology
[0002] Stamping, a common metal processing method, is widely used in the automotive, electronics, and home appliance industries. However, stamping operations pose certain safety hazards, especially in high-frequency, high-intensity production environments where workers face significantly increased risks. Operating a stamping press typically involves high-speed movement of molds and workpieces; improper operation or equipment malfunction can lead to serious personal injury and property damage.
[0003] Currently, there are some safety protection devices on the market, such as safety doors and light curtains, designed to reduce safety risks in stamping operations. Among them, safety doors are mainly used for isolation to prevent human parts from entering or to prevent injury from flying debris due to mechanical malfunctions, which is a passive protection. Safety light curtains are used to automatically stop the stamping press when human parts or objects enter the working area, which is also a passive protection. Some stamping machines rely solely on manual control by the operator and do not have an automatic safety stop mechanism. In the event of an emergency, the operator may not be able to react quickly, thus increasing the risk of injury.
[0004] Therefore, existing safety protection technologies often suffer from drawbacks such as slow response speed, limited protection range, complex operation, and lack of flexibility, which cannot effectively meet the high safety requirements of modern production. In particular, traditional safety protection devices fail to provide sufficient warnings and protection in the event of equipment failure or misoperation, leading to accidents, insufficient protection of operator safety, and impact on work efficiency.
[0005] There are no effective solutions yet for the problems that existing safety protection measures in related technologies have, such as passive protection, slow response speed, complex structure that is inconvenient to maintain, and lack of flexibility that affects operation efficiency. Utility Model Content
[0006] The purpose of this utility model is to address the shortcomings of existing technologies by providing a safety protection device and stamping production line for stamping operations, thereby solving problems such as passive protection, slow response speed, complex structure that is inconvenient to maintain, and lack of flexibility that affects work efficiency in related technologies.
[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0008] The first aspect of this utility model is to provide a safety protection device for stamping operations, comprising:
[0009] A base unit, wherein the base unit is disposed on the stamping device;
[0010] The first active unit is disposed at the top of the base unit;
[0011] The second movable unit is movably disposed at the top of the base unit and is slidably connected to the base unit and the first movable unit, respectively.
[0012] A first support unit is disposed at the top of the second movable unit and is used to reciprocate in a preset direction under the action of the second movable unit to prevent the stamping die from closing.
[0013] A drive unit is disposed on the side of the base unit and connected to the second movable unit, for driving the second movable unit to reciprocate along a preset direction.
[0014] In some embodiments, the base unit includes:
[0015] A base element is disposed on a stamping device and is slidably connected to the second movable unit.
[0016] In some embodiments, the base unit further includes:
[0017] A plurality of first connecting elements are distributed on the base element and are detachably connected to the stamping device.
[0018] In some embodiments, the base unit further includes:
[0019] A plurality of second connecting elements are distributed on the top of the base element and are detachably connected to the first movable unit.
[0020] In some embodiments, the base unit further includes:
[0021] A first mounting element is disposed on the side of the base element and connected to the drive unit.
[0022] In some embodiments, the first active unit includes:
[0023] Two first movable elements are symmetrically disposed on the top of the base unit and are slidably connected to the side of the second movable unit respectively.
[0024] Two second movable elements are respectively disposed on the top of the corresponding first movable element and are slidably connected to the top of the second movable unit.
[0025] In some embodiments, the first active unit further includes:
[0026] A plurality of chamber elements are respectively disposed on the corresponding second movable element and respectively pass through the second movable element;
[0027] A plurality of fourth movable elements are movably disposed on the corresponding chamber elements and are slidably connected to the top of the second movable unit.
[0028] In some embodiments, the first active unit further includes:
[0029] A plurality of third connecting elements are respectively disposed on the corresponding first movable elements and are detachably connected to the base unit.
[0030] In some embodiments, the first active unit further includes:
[0031] A plurality of fourth connecting elements, wherein the plurality of fourth connecting elements are respectively disposed on the corresponding first active element;
[0032] A plurality of fifth connecting elements are respectively disposed on the corresponding second movable element and are detachably connected to the corresponding fourth connecting element.
[0033] In some embodiments, the second active unit includes:
[0034] The third movable element is movably disposed at the top of the base unit and slidably connected to the base unit and the first movable unit, and is connected to the first support unit and the drive unit respectively, for driving the first support unit to reciprocate along a preset direction under the action of the drive unit.
[0035] In some embodiments, the second active unit further includes:
[0036] A plurality of sixth connecting elements are distributed on the top of the third movable element and are detachably connected to the first support unit.
[0037] In some embodiments, the second active unit further includes:
[0038] A second mounting element is disposed on the side of the third movable element and connected to the drive unit.
[0039] In some embodiments, the first support unit includes:
[0040] A first bottom base element is disposed at the top of the second movable unit and is used to reciprocate in a preset direction under the action of the second movable unit;
[0041] A first support element is disposed at the top of the first bottom base element and is used to reciprocate in a preset direction under the action of the first bottom base element.
[0042] A first top base element is disposed at the top of the first support element and is used to reciprocate in a preset direction under the action of the first support element to prevent the stamping die from closing.
[0043] In some embodiments, the first support unit further includes:
[0044] A plurality of seventh connecting elements are distributed on the first bottom base element and are detachably connected to the second movable unit respectively.
[0045] In some embodiments, the driving unit includes:
[0046] A driving element is disposed on the side of the base unit and connected to the second movable unit, for driving the second movable unit to reciprocate along a preset direction.
[0047] In some embodiments, the drive unit further includes:
[0048] A third mounting element is disposed on the side of the drive element and is detachably connected to the base unit.
[0049] In some embodiments, the drive unit further includes:
[0050] A fourth mounting element is disposed on the side of the drive element and is detachably connected to the second movable unit.
[0051] In some of these embodiments, it also includes:
[0052] The second support unit is disposed at the top of the first support unit and is used to reciprocate in a preset direction under the action of the first support unit to prevent the stamping die from closing.
[0053] In some embodiments, the second support unit includes:
[0054] The second bottom base element is disposed at the top of the first support unit and is used to reciprocate in a preset direction under the action of the first support unit;
[0055] The second support element is disposed at the top of the second bottom base element and is used to reciprocate in a preset direction under the action of the second bottom base element;
[0056] The second top base element is disposed at the top of the second support element and is used to reciprocate in a preset direction under the action of the second support element to prevent the stamping die from closing.
[0057] In some of these embodiments, the first support unit further includes;
[0058] A plurality of eighth connecting elements are distributed on the top of the first support unit and are detachably connected to the second support unit respectively.
[0059] In some embodiments, the second support unit further includes:
[0060] A plurality of ninth connecting elements are distributed on the second bottom base element and are detachably connected to the first support unit.
[0061] The second aspect of this utility model is to provide a stamping production line, comprising:
[0062] stamping equipment;
[0063] The safety protection device as described in the first aspect is disposed on the stamping device.
[0064] The present invention adopts the above technical solution and has the following technical effects compared with the prior art:
[0065] This utility model discloses a safety protection device and stamping production line for stamping operations. A drive unit drives a second movable unit to slide relative to a first movable unit, thereby causing a first support unit to reciprocate and support the upper slide block of the stamping device, preventing the stamping die from closing. A base unit stabilizes the first movable unit and the drive unit, making the sliding of the second movable unit more stable and smooth. This proactively protects hazardous work areas and provides timely response, solving the problem of existing safety protection measures being passive and slow in response. The device has a simple structure, is flexible and convenient to use, and is designed with a detachable connection for easy disassembly and cleaning. It not only effectively protects the safety of workers and improves the safety and reliability of equipment but also reduces costs and increases work efficiency, solving the problems of complex structures that are inconvenient to maintain and lack flexibility that affect work efficiency. The second support unit adjusts the height of the first support unit to meet the needs of different stamping devices, expanding its application range and increasing its flexibility. Attached Figure Description
[0066] Figure 1 This is a schematic diagram (a) of a safety protection device according to an embodiment of the present utility model;
[0067] Figure 2 This is a schematic diagram of the base unit according to an embodiment of the present utility model;
[0068] Figure 3 This is a schematic diagram (a) of the first active unit according to an embodiment of the present utility model;
[0069] Figure 4 This is a schematic diagram of the second active unit according to an embodiment of the present utility model;
[0070] Figure 5 This is a schematic diagram (a) of the first support unit according to an embodiment of the present utility model;
[0071] Figure 6 This is a schematic diagram of a drive unit according to an embodiment of the present utility model;
[0072] Figure 7 This is a schematic diagram (II) of the first active unit according to an embodiment of the present utility model;
[0073] Figure 8 This is a schematic diagram (II) of a safety protection device according to an embodiment of the present utility model;
[0074] Figure 9 This is a schematic diagram (II) of the first support unit according to an embodiment of the present utility model;
[0075] Figure 10 This is a schematic diagram of the second support unit according to an embodiment of the present utility model.
[0076] The reference numerals in the attached figures are:
[0077] 10. Base unit; 11. Base element; 12. First connecting element; 13. Second connecting element; 14. First mounting element;
[0078] 20. First movable unit; 21. First movable element; 22. Second movable element; 23. Third connecting element; 24. Fourth connecting element; 25. Fifth connecting element; 26. Chamber element; 27. Fourth movable element;
[0079] 30. Second movable unit; 31. Third movable element; 32. Sixth connecting element; 33. Second mounting element;
[0080] 40. First support unit; 41. First bottom base element; 42. First support element; 43. First top base element; 44. Seventh connecting element; 45. Eighth connecting element;
[0081] 50. Drive unit; 51. Drive element; 52. Third mounting element; 53. Fourth mounting element;
[0082] 60. Second support unit; 61. Second bottom base element; 62. Second support element; 63. Second top base element; 64. Ninth connecting element. Detailed Implementation
[0083] To make the objectives, technical solutions, and advantages of this application clearer, the application is described and illustrated below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application. All other embodiments obtained by those skilled in the art based on the embodiments provided in this application without inventive effort are within the scope of protection of this application.
[0084] Obviously, the accompanying drawings described below are merely some examples or embodiments of this application. Those skilled in the art can apply this application to other similar scenarios based on these drawings without any inventive effort. Furthermore, it is understood that although the efforts made in this development process may be complex and lengthy, for those skilled in the art related to the content disclosed in this application, any changes to design, manufacturing, or production based on the technical content disclosed in this application are merely conventional technical means and should not be construed as insufficient disclosure of the content of this application.
[0085] In this application, the reference to "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described in this application may be combined with other embodiments without conflict.
[0086] Unless otherwise defined, the technical or scientific terms used in this application shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms “a,” “an,” “an,” “the,” and similar words used in this application do not indicate quantity limitation and may indicate singular or plural. The terms “comprising,” “including,” “having,” and any variations thereof used in this application are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that includes a series of steps or units (elements) is not limited to the listed steps or units, but may also include steps or units not listed, or may include other steps or units inherent to these processes, methods, products, or apparatus. The terms “connected,” “linked,” “coupled,” and similar words used in this application are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. “Multiple” used in this application refers to two or more. “And / or” describes the relationship between related objects, indicating that three relationships may exist; for example, “A and / or B” can represent: A alone, A and B simultaneously, and B alone. The character " / " generally indicates that the preceding and following objects are in an "or" relationship. The terms "first," "second," and "third" used in this application are merely to distinguish similar objects and do not represent a specific ordering of the objects.
[0087] Example 1
[0088] This embodiment relates to the safety protection device of this utility model.
[0089] An illustrative embodiment of this utility model, such as Figure 1As shown, a safety protection device for stamping operations includes a base unit 10, a first movable unit 20, a second movable unit 30, a first support unit 40, and a drive unit 50. The base unit 10 is disposed on the stamping device; the first movable unit 20 is disposed at the top of the base unit 10; the second movable unit 30 is movably disposed at the top of the base unit 10 and slidably connected to both the base unit 10 and the first movable unit 20; the first support unit 40 is disposed at the top of the second movable unit 30 and is used to reciprocate in a preset direction under the action of the second movable unit 30 to prevent the stamping die from closing; the drive unit 50 is disposed on the side of the base unit 10 and connected to the second movable unit 30, and is used to drive the second movable unit 30 to reciprocate in a preset direction.
[0090] like Figure 2 As shown, the base unit 10 includes a base element 11. The base element 11 is disposed on the stamping device and is slidably connected to the second movable unit 30.
[0091] In some of these embodiments, the base element 11 includes, but is not limited to, a mounting base.
[0092] Furthermore, the base unit 10 also includes a plurality of first connecting elements 12. The plurality of first connecting elements 12 are distributed on the base element 11 and are detachably connected to the stamping device respectively.
[0093] A plurality of first connecting elements 12 are spaced apart along the length and / or width of the base element 11.
[0094] The dimensions of the first connecting element 12 are matched with the dimensions of the base element 11. Generally, the radial dimension (e.g., outer diameter) of the first connecting element 12 is smaller than the radial dimension (e.g., length, width) of the base element 11, and the height of the first connecting element 12 is equal to the height of the base element 11.
[0095] In some of these embodiments, the first connecting element 12 is detachably connected to the stamping device by bolts.
[0096] In some of these embodiments, the first connecting element 12 is a first connecting hole.
[0097] Furthermore, the base unit 10 also includes a plurality of second connecting elements 13. The plurality of second connecting elements 13 are distributed on the top end of the base element 11 and are detachably connected to the first movable unit 20 respectively.
[0098] Several second connecting elements 13 are arranged symmetrically in two rows along the length of the base element 11.
[0099] The dimensions of the second connecting element 13 are matched with the dimensions of the base element 11. Generally, the radial dimension (e.g., outer diameter) of the second connecting element 13 is smaller than the radial dimension (e.g., length, width) of the base element 11, and the height of the second connecting element 13 is equal to the height of the base element 11.
[0100] In some of these embodiments, the second connecting element 13 is a second connecting hole.
[0101] Furthermore, the base unit 10 also includes a first mounting element 14. The first mounting element 14 is disposed on the side of the base unit 11 and is connected to the drive unit 50.
[0102] The dimensions of the first mounting element 14 are matched with the dimensions of the base element 11. Generally, the length of the first mounting element 14 is less than the length of the base element 11, the width of the first mounting element 14 is less than the width of the base element 11, and the height of the first mounting element 14 is less than the height of the base element 11.
[0103] In some of these embodiments, the first mounting element 14 is a first mounting slot.
[0104] like Figure 3 As shown, the first movable unit 20 includes two first movable elements 21 and two second movable elements 22. The two first movable elements 21 are symmetrically disposed on the top of the base unit 10 and are slidably connected to the side of the second movable unit 30, respectively; the two second movable elements 22 are respectively disposed on the top of the corresponding first movable element 21 and are slidably connected to the top of the second movable unit 30, respectively.
[0105] Specifically, the two first movable elements 21 are symmetrically arranged on the top of the base element 11.
[0106] The two first movable elements 21 are connected to the base element 11 in a fixed connection or a detachable connection. The fixed connection includes, but is not limited to, integral molding and welding; the detachable connection includes, but is not limited to, bolt connection.
[0107] The dimensions of the first movable element 21 are matched with the dimensions of the base element 11. Generally, the length of the first movable element 21 is not greater than the length of the base element 11, and the width of the first movable element 21 is less than half the width of the base element 11.
[0108] In some of these embodiments, the first active element 21 is a first active block.
[0109] The connection between the second movable element 22 and the first movable element 21 can be a fixed connection or a detachable connection. The fixed connection includes, but is not limited to, integral molding and welding; the detachable connection includes, but is not limited to, bolt connection.
[0110] The dimensions of the second movable element 22 are matched with the dimensions of the base element 11. Generally, the length of the second movable element 22 is not greater than the length of the base element 11, and the width of the second movable element 22 is less than half the width of the base element 11.
[0111] The dimensions of the second movable element 22 are matched with the dimensions of the first movable element 21. Generally, the length of the second movable element 22 is equal to the length of the first movable element 21, and the width of the second movable element 22 is greater than the width of the first movable element 21.
[0112] In some of these embodiments, the second active element 22 is a second active block.
[0113] Furthermore, the first movable unit 20 also includes a plurality of third connecting elements 23. The plurality of third connecting elements 23 are respectively disposed on the corresponding first movable element 21 and are detachably connected to the base unit 10.
[0114] Specifically, several third connecting elements 23 are respectively connected to corresponding second connecting elements 13.
[0115] The number of third connecting elements 23 matches the number of first movable elements 21. Generally, the number of third connecting elements 23 is an integer multiple of the number of first movable elements 21. That is, each first movable element 21 is provided with at least one third connecting element 23.
[0116] When each first movable element 21 is provided with a plurality of third connecting elements 23, the plurality of third connecting elements 23 are spaced apart along the axial (length direction) of the first movable element 21.
[0117] The number of third connecting elements 23 matches the number of second connecting elements 13. Generally, the number of third connecting elements 23 is equal to the number of second connecting elements 13.
[0118] The dimensions of the third connecting element 23 are matched with the dimensions of the first movable element 21. Generally, the radial dimension (e.g., outer diameter) of the third connecting element 23 is smaller than the width of the first movable element 21, and the height of the third connecting element 23 is equal to the height of the first movable element 21.
[0119] The dimensions of the third connecting element 23 are matched with those of the second connecting element 13. Generally, the radial dimension (e.g., outer diameter) of the third connecting element 23 is equal to the radial dimension (e.g., outer diameter) of the second connecting element 13.
[0120] In some of these embodiments, the third connecting element 23 is a third connecting hole.
[0121] Furthermore, the first movable unit 20 also includes a plurality of fourth connecting elements 24 and a plurality of fifth connecting elements 25. The plurality of fourth connecting elements 24 are respectively disposed on the corresponding first movable element 21; the plurality of fifth connecting elements 25 are respectively disposed on the corresponding second movable element 22, and are detachably connected to the corresponding fourth connecting elements 24.
[0122] The number of fourth connecting elements 24 matches the number of first movable elements 21. Generally, the number of fourth connecting elements 24 is an integer multiple of the number of first movable elements 21. That is, each first movable element 21 is provided with at least one fourth connecting element 24.
[0123] When each first movable element 21 is provided with a plurality of fourth connecting elements 24, the plurality of fourth connecting elements 24 are distributed at intervals along the axial direction of the first movable element 21.
[0124] The dimensions of the fourth connecting element 24 are matched with the dimensions of the first movable element 21. Generally, the radial dimension (e.g., outer diameter) of the fourth connecting element 24 is smaller than the width of the first movable element 21, and the height of the fourth connecting element 24 is equal to the height of the first movable element 21.
[0125] In some of these embodiments, the fourth connecting element 24 is a fourth connecting hole.
[0126] The number of fifth connecting elements 25 matches the number of second movable elements 22. Generally, the number of fifth connecting elements 25 is an integer multiple of the number of second movable elements 22. That is, each second movable element 22 is provided with at least one fifth connecting element 25.
[0127] When each second movable element 22 is provided with a plurality of fifth connecting elements 25, the plurality of fifth connecting elements 25 are spaced apart along the axial direction of the second movable element 22.
[0128] The number of fifth connecting elements 25 matches the number of fourth connecting elements 24. Generally, the number of fifth connecting elements 25 is equal to the number of fourth connecting elements 24.
[0129] The dimensions of the fifth connecting element 25 are matched with those of the second movable element 22. Generally, the radial dimension (e.g., outer diameter) of the fifth connecting element 25 is smaller than the width of the second movable element 22, and the height of the fifth connecting element 25 is equal to the height of the second movable element 22.
[0130] In some of these embodiments, the fifth connecting element 25 is a fifth connecting hole.
[0131] like Figure 4As shown, the second movable unit 30 includes a third movable element 31. The third movable element 31 is movably disposed at the top of the base unit 10 and is slidably connected to the base unit 10 and the first movable unit 20, and is connected to the first support unit 40 and the drive unit 50 respectively, for driving the first support unit 40 to reciprocate along a preset direction under the action of the drive unit 50.
[0132] Specifically, the third movable element 31 is movably disposed at the top of the base element 11, the bottom end of the third movable element 31 is slidably connected to the base element 11, the two sides of the third movable element 31 are slidably connected to the corresponding first movable element 21 respectively, and the top end of the third movable element 31 is slidably connected to the corresponding second movable element 22 respectively.
[0133] The dimensions of the third movable element 31 are matched with the dimensions of the base element 11. Generally, the length of the third movable element 31 is less than the length of the base element 11, and the width of the first movable element 21 is less than the width of the base element 11.
[0134] The dimensions of the third movable element 31 are matched with the dimensions of the first movable element 21. Generally, the length of the third movable element 31 is less than the length of the first movable element 21, the width of the third movable element 31 is not greater than the distance between the two first movable elements 21, and the height of the third movable element 31 is not greater than the height of the first movable element 21.
[0135] The dimensions of the third movable element 31 are matched with the dimensions of the second movable element 22. Generally, the width of the third movable element 31 is greater than the distance between the two second movable elements 22.
[0136] In some of these embodiments, the third active element 31 is a third active block.
[0137] Furthermore, the second movable unit 30 also includes a plurality of sixth connecting elements 32. The plurality of sixth connecting elements 32 are distributed on the top end of the third movable element 31 and are detachably connected to the first support unit 40 respectively.
[0138] Several sixth connecting elements 32 are arranged in an array on the third active element 31.
[0139] The dimensions of the sixth connecting element 32 are matched with the dimensions of the third movable element 31. Generally, the radial dimension (e.g., outer diameter) of the sixth connecting element 32 is smaller than the radial dimension (e.g., length, width) of the third movable element 31, and the height of the sixth connecting element 32 is equal to the height of the third movable element 31.
[0140] In some of these embodiments, the sixth connecting element 32 is a sixth connecting hole.
[0141] Furthermore, the second movable unit 30 also includes a second mounting element 33. The second mounting element 33 is disposed on the side of the third movable element 31 and is connected to the drive unit 50.
[0142] The dimensions of the second mounting element 33 are matched with the dimensions of the third movable element 31. Generally, the length of the second mounting element 33 is less than the length of the third movable element 31, the width of the second mounting element 33 is less than the width of the third movable element 31, and the height of the second mounting element 33 is equal to the height of the third movable element 31.
[0143] In some of these embodiments, the second mounting element 33 is T-shaped.
[0144] In some of these embodiments, the second mounting element 33 is a second mounting slot.
[0145] like Figure 5 As shown, the first support unit 40 includes a first bottom base element 41, a first support element 42, and a first top base element 43. The first bottom base element 41 is disposed at the top of the second movable unit 30 and is used to reciprocate in a preset direction under the action of the second movable unit 30. The first support element 42 is disposed at the top of the first bottom base element 41 and is used to reciprocate in a preset direction under the action of the first bottom base element 41. The first top base element 43 is disposed at the top of the first support element 42 and is used to reciprocate in a preset direction under the action of the first support element 42 to prevent the stamping die from closing.
[0146] Specifically, the first bottom base element 41 is disposed at the top of the third movable element 31 and is used to reciprocate along a preset direction under the action of the third movable element 31.
[0147] The dimensions of the first bottom base element 41 are matched with the dimensions of the third movable element 31. Generally, the radial dimensions (such as outer diameter, length, and width) of the first bottom base element 41 are not greater than the radial dimensions (such as length and width) of the third movable element 31.
[0148] In some of these embodiments, the first bottom base element 41 is a first bottom base.
[0149] The first support element 42 and the first bottom base element 41 are connected by a fixed connection. The fixed connection method includes, but is not limited to, integral molding.
[0150] The dimensions of the first support element 42 are matched with the dimensions of the first bottom base element 41. Generally, the radial dimension (e.g., outer diameter) of the first support element 42 is smaller than the radial dimension (e.g., outer diameter) of the first bottom base element 41.
[0151] In some of these embodiments, the first support element 42 is a first support column.
[0152] The first top base element 43 and the first support element 42 are connected by a fixed connection. The fixed connection method includes, but is not limited to, integral molding.
[0153] The dimensions of the first top base element 43 are matched with the dimensions of the first support element 42. Generally, the radial dimension (e.g., outer diameter) of the first top base element 43 is larger than the radial dimension (e.g., outer diameter) of the first support element 42.
[0154] The dimensions of the first top base element 43 are matched with the dimensions of the first bottom base element 41. Generally, the radial dimension (e.g., outer diameter) of the first top base element 43 is not greater than the radial dimension (e.g., outer diameter) of the first bottom base element 41.
[0155] In some of these embodiments, the first top base element 43 is a first top base.
[0156] Furthermore, the first support unit 40 also includes a plurality of seventh connecting elements 44. The plurality of seventh connecting elements 44 are distributed on the first bottom base element 41 and are detachably connected to the second movable unit 30 respectively.
[0157] Specifically, several seventh connecting elements 44 are connected to their respective sixth connecting elements 32.
[0158] Several seventh connecting elements 44 are arranged in an array on the first bottom base element 41.
[0159] The dimensions of the seventh connecting element 44 are matched with the dimensions of the first bottom base element 41. Generally, the radial dimension (e.g., outer diameter) of the seventh connecting element 44 is smaller than the radial dimension (e.g., outer diameter) of the first bottom base element 41.
[0160] The number of seventh connecting elements 44 matches the number of sixth connecting elements 32. Generally, the number of seventh connecting elements 44 is equal to the number of sixth connecting elements 32.
[0161] In some of these embodiments, the seventh connecting element 44 is a seventh connecting hole.
[0162] like Figure 6 As shown, the drive unit 50 includes a drive element 51. The drive element 51 is disposed on the side of the base unit 10 and connected to the second movable unit 30, and is used to drive the second movable unit 30 to reciprocate along a preset direction.
[0163] Specifically, the driving element 51 is disposed on the side of the base element 11 and connected to the third movable element 31, for driving the third movable element 31 to reciprocate along a preset direction.
[0164] In some of these embodiments, the drive element 51 includes, but is not limited to, a motor, a cylinder, or a hydraulic cylinder.
[0165] Furthermore, the drive unit 50 also includes a third mounting element 52. The third mounting element 52 is disposed on the side of the drive element 51 and is detachably connected to the base unit 10.
[0166] Specifically, the third mounting element 52 is detachably connected to the first mounting element 14.
[0167] The connection between the third mounting element 52 and the drive element 51 is a detachable connection. This detachable connection includes, but is not limited to, bolt connections.
[0168] The third mounting element 52 is detachably connected to the first mounting element 14. This detachable connection includes, but is not limited to, bolted connections.
[0169] The dimensions of the third mounting element 52 are matched with the dimensions of the first mounting element 14. Generally, the length of the third mounting element 52 is equal to the length of the first mounting element 14, the width of the third mounting element 52 is not less than the width of the first mounting element 14, and the height of the third mounting element 52 is not less than the height of the first mounting element 14.
[0170] In some of these embodiments, the third mounting element 52 is the first mounting block.
[0171] Furthermore, the drive unit 50 also includes a fourth mounting element 53. The fourth mounting element 53 is disposed on the side of the drive element 51 and is detachably connected to the second movable unit 30.
[0172] Specifically, the fourth mounting element 53 is detachably connected to the second mounting element 33.
[0173] The fourth mounting element 53 is connected to the drive element 51 in a detachable manner. This detachable connection includes, but is not limited to, bolt connections.
[0174] The fourth mounting element 53 is detachably connected to the second mounting element 33. This detachable connection includes, but is not limited to, bolted connections.
[0175] The dimensions of the fourth mounting element 53 match those of the second mounting element 33. Generally, the length of the fourth mounting element 53 is equal to the length of the second mounting element 33, the width of the fourth mounting element 53 is equal to the width of the second mounting element 33, and the height of the fourth mounting element 53 is equal to the height of the second mounting element 33.
[0176] In some of these embodiments, the fourth mounting element 53 is arranged in a "T" shape.
[0177] In some of these embodiments, the fourth mounting element 53 is a second mounting block.
[0178] How to use this utility model:
[0179] In use, when the stamping device is in the open state (360 degrees) at the top dead center, the drive element 51 drives the third movable element 31 to slide along the axial direction of the first movable element 21 and the second movable element 22, and drives the first support element 42 to slide into the slider of the stamping device according to the preset moving displacement. The first support element 42 supports the upper slider of the stamping device, so that the stamping die cannot be closed, preventing the upper slider of the stamping device from falling back again and causing injury to the operator due to misoperation. After the operation is completed in the manual mold, the drive element 51 pushes the third movable element 31 to drive the first support element 42 to slide in the opposite direction according to the preset displacement, and the mold can be closed to complete one stamping.
[0180] The technical effects of this utility model are as follows:
[0181] The second movable unit is driven by a drive unit to slide relative to the first movable unit, thereby driving the first support unit to reciprocate and support the upper slide of the stamping device, preventing the stamping die from closing. The base unit stabilizes the first movable unit and the drive unit, making the sliding of the second movable unit more stable and smooth. It actively protects and responds promptly to hazardous work areas, solving the problems of passive protection and slow response speed of existing safety protection measures. Moreover, the structure is simple, flexible and convenient to use, and designed with a detachable connection, making it easy to disassemble and clean. It not only effectively protects the safety of workers and improves the safety and reliability of the equipment, but also reduces costs and improves work efficiency, solving the problems of complex structures that are inconvenient to maintain and lack of flexibility that affect work efficiency.
[0182] Example 2
[0183] This embodiment is a modified embodiment of embodiment 1.
[0184] like Figure 7As shown, the first movable unit 20 further includes a plurality of chamber elements 26 and a plurality of fourth movable elements 27. The plurality of chamber elements 26 are respectively disposed on the corresponding second movable element 22 and are respectively disposed through the second movable element 22; the plurality of fourth movable elements 27 are respectively movably disposed on the corresponding chamber elements 26 and are respectively slidably connected to the top of the second movable unit 30.
[0185] Specifically, several fourth movable elements 27 are slidably connected to the top of the third movable element 31.
[0186] The number of chamber elements 26 matches the number of second movable elements 22. Generally, the number of chamber elements 26 is an integer multiple of the number of second movable elements 22. That is, each second movable element 22 is provided with at least one chamber element 26.
[0187] When each of the second movable elements 22 is provided with a plurality of chamber elements 26, the plurality of chamber elements 26 are spaced apart along the axial direction of the second movable element 22.
[0188] The dimensions of the chamber element 26 are matched with the dimensions of the second movable element 22. Generally, the length of the chamber element 26 is less than the length of the second movable element 22, the width of the chamber element 26 is less than the width of the second movable element 22, and the height of the chamber element 26 is equal to the height of the second movable element 22.
[0189] In some of these embodiments, chamber element 26 is a mounting cavity.
[0190] The dimensions of the fourth movable element 27 are matched with the dimensions of the chamber element 26. Generally, the radial dimension of the fourth movable element 27 is smaller than the length of the chamber element 26 and larger than the height of the chamber element 26.
[0191] The number of fourth movable elements 27 matches the number of chamber elements 26. Generally, the number of fourth movable elements 27 is equal to the number of chamber elements 26.
[0192] In some of these embodiments, the fourth movable element 27 is a rotating wheel.
[0193] The usage method of this embodiment is as follows:
[0194] When the driving element 51 drives the third movable element 31 to slide along the axial direction of the first movable element 21 and the second movable element 22, a plurality of fourth movable elements 27 slide relative to the top end of the third movable element 31.
[0195] The technical effects of this embodiment are as follows:
[0196] By setting several fourth moving elements, the resistance to sliding of the second moving unit can be reduced, making the second moving unit slide more smoothly, reducing the work done by the drive unit, saving energy, and further solving the problem that the existing safety protection measures are passive protection and have a slow response speed.
[0197] Example 3
[0198] This embodiment is a modified embodiment of Embodiments 1 and 2.
[0199] like Figure 8 As shown, the safety protection device also includes a second support unit 60. The second support unit 60 is disposed at the top of the first support unit 40 and is used to reciprocate in a preset direction under the action of the first support unit 40 to prevent the stamping die from closing.
[0200] In some of these embodiments, several second support units 60 of varying heights may be provided to accommodate different stamping devices.
[0201] like Figure 9 As shown, the first support unit 40 also includes a plurality of eighth connecting elements 45. The plurality of eighth connecting elements 45 are distributed at the top of the first support unit 40 and are detachably connected to the second support unit 60 respectively.
[0202] Specifically, a plurality of eighth connecting elements 45 are arranged in an array on the first top base element 43.
[0203] The dimensions of the eighth connecting element 45 are matched with the dimensions of the first top base element 43. Generally, the radial dimension (e.g., outer diameter) of the eighth connecting element 45 is smaller than the radial dimension (e.g., outer diameter) of the first top base element 43.
[0204] In some of these embodiments, the eighth connecting element 45 is an eighth connecting hole.
[0205] like Figure 9 As shown, the second support unit 60 includes a second bottom base element 61, a second support element 62, and a second top base element 63. The second bottom base element 61 is disposed at the top of the first support unit 40 and is used to reciprocate in a preset direction under the action of the first support unit 40. The second support element 62 is disposed at the top of the second bottom base element 61 and is used to reciprocate in a preset direction under the action of the second bottom base element 61. The second top base element 63 is disposed at the top of the second support element 62 and is used to reciprocate in a preset direction under the action of the second support element 62 to prevent the stamping die from closing.
[0206] Specifically, the second bottom base element 61 is disposed at the top of the first top base element 43.
[0207] The connection between the second bottom base element 61 and the first top base element 43 is a detachable connection. The detachable connection method includes, but is not limited to, bolt connection.
[0208] The dimensions of the second bottom base element 61 are matched with the dimensions of the first top base element 43. Generally, the radial dimension (e.g., outer diameter) of the second bottom base element 61 is not greater than the radial dimension (e.g., outer diameter) of the first top base element 43.
[0209] In some of these embodiments, the second bottom base element 61 is a second bottom base.
[0210] The second support element 62 and the second bottom base element 61 are connected by a fixed connection. The fixed connection method includes, but is not limited to, integral molding.
[0211] The dimensions of the second support element 62 are matched with the dimensions of the second bottom base element 61. Generally, the radial dimension (e.g., outer diameter) of the second support element 62 is smaller than the radial dimension (e.g., outer diameter) of the second bottom base element 61.
[0212] In some of these embodiments, the second support element 62 is a second support column.
[0213] The second top base element 63 and the second support element 62 are connected by a fixed connection. The fixed connection method includes, but is not limited to, integral molding.
[0214] The dimensions of the second top base element 63 are matched with the dimensions of the second support element 62. Generally, the radial dimension (e.g., outer diameter) of the second top base element 63 is larger than the radial dimension (e.g., outer diameter) of the second support element 62.
[0215] In some of these embodiments, the second top base element 63 is a second top base.
[0216] Furthermore, the second support unit 60 also includes a plurality of ninth connecting elements 64. The plurality of ninth connecting elements 64 are distributed on the second bottom base element 61 and are detachably connected to the first support unit 40 respectively.
[0217] Specifically, several ninth connecting elements 64 are connected to corresponding eighth connecting elements 45.
[0218] In some embodiments, the ninth connecting element 64 is bolted to the eighth connecting element 45.
[0219] Several ninth connecting elements 64 are arranged in an array on the second bottom base element 61.
[0220] The dimensions of the ninth connecting element 64 are matched with the dimensions of the second bottom base element 61. Generally, the radial dimension (e.g., outer diameter) of the ninth connecting element 64 is smaller than the radial dimension (e.g., outer diameter) of the second bottom base element 61.
[0221] The dimensions of the ninth connecting element 64 are matched with those of the eighth connecting element 45. Generally, the radial dimension (e.g., outer diameter) of the ninth connecting element 64 is equal to the radial dimension (e.g., outer diameter) of the eighth connecting element 45.
[0222] The number of ninth connecting elements 64 matches the number of eighth connecting elements 45. Generally, the number of ninth connecting elements 64 is equal to the number of eighth connecting elements 45.
[0223] In some of these embodiments, the ninth connecting element 64 is a ninth connecting hole.
[0224] The usage method of this embodiment is as follows:
[0225] When the height of the first support element 42 is insufficient, a second support unit 60 of appropriate height can be selected, and the ninth connecting element 64 and the eighth connecting element 45 can be connected one-to-one. Then, the second top base element 63 supports the upper slide of the stamping device.
[0226] Other usage methods are the same as in Example 1 or Example 2.
[0227] The technical effects of this embodiment are as follows:
[0228] The height of the first support unit is increased by using the second support unit to meet the needs of different stamping devices, thus expanding the scope of application and making it more flexible.
[0229] Example 4
[0230] This embodiment relates to the stamping production line of this utility model.
[0231] One illustrative embodiment of this utility model is a stamping production line, including a stamping device and a safety protection device as described in any of embodiments 1 to 3. The safety protection device is located within the stamping device.
[0232] Specifically, the stamping device is connected to the base element 11 and to the drive element 51 to control the working state of the drive element 51.
[0233] In some embodiments, the stamping device includes, but is not limited to, a punch press, and can be used in applications requiring stamping operations, such as automobile manufacturing, machinery manufacturing, and electronics manufacturing.
[0234] The usage method of this embodiment is as follows:
[0235] The base element 11 is connected to the stamping device, and the drive element 51 is connected to the control system of the stamping device. When the stamping die rises to the top dead center, the control system drive element 51 pushes the third movable element 31 to move the first support unit 40 (second support unit 60) according to the preset displacement, so that the stamping die cannot close. After the operation is completed in the manual die, the stamping machine is reset and started. The drive element 51 pushes the third movable element 31 to move the first support unit 40 (second support unit 60) backward according to the preset displacement, and the die can close, completing one stamping operation.
[0236] The technical effects of this embodiment are as follows:
[0237] Using safety protection devices can fundamentally reduce the risk of personnel injury in stamping operations, improve the production efficiency of stamping production lines, ensure the safety of workers, and facilitate disassembly and cleaning, effectively reducing maintenance costs and improving the reliability and safety of equipment.
[0238] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A safety guard for a punching operation, characterized by, The utility model relates to a stamping device, which comprises: a base unit arranged on a stamping device; a first movable unit arranged at the top end of the base unit; a second movable unit movably arranged at the top end of the base unit and slidably connected with the base unit and the first movable unit respectively; a first supporting unit arranged at the top end of the second movable unit and reciprocally movable along a predetermined direction under the action of the second movable unit to prevent the stamping die from closing; a driving unit arranged at the side of the base unit and connected with the second movable unit to drive the second movable unit to reciprocally move along a predetermined direction.
2. The safety guard of claim 1, wherein The base unit comprises: a base element arranged on a stamping device and slidably connected with the second movable unit; and / or The first movable unit comprises: two first movable elements symmetrically arranged at the top end of the base unit and slidably connected with the side of the second movable unit respectively; two second movable elements respectively arranged at the top end of the corresponding first movable element and slidably connected with the top of the second movable unit respectively; and / or The second movable unit comprises: a third movable element movably arranged at the top end of the base unit and slidably connected with the base unit and the first movable unit, and connected with the first supporting unit and the driving unit respectively to drive the first supporting unit to reciprocally move along a predetermined direction under the action of the driving unit; and / or The first supporting unit comprises: a first bottom base element arranged at the top end of the second movable unit and reciprocally movable along a predetermined direction under the action of the second movable unit; a first supporting element arranged at the top end of the first bottom base element and reciprocally movable along a predetermined direction under the action of the first bottom base element; a first top base element arranged at the top end of the first supporting element and reciprocally movable along a predetermined direction under the action of the first supporting element to prevent the stamping die from closing; and / or The driving unit comprises: a driving element arranged at the side of the base unit and connected with the second movable unit to drive the second movable unit to reciprocally move along a predetermined direction.
3. The safety guard of claim 2, wherein, The base unit further comprises: a plurality of first connecting elements distributed and arranged on the base element and detachably connected with the stamping device respectively; and / or a plurality of second connecting elements distributed and arranged at the top end of the base element and detachably connected with the first movable unit respectively; and / or a first mounting element arranged at the side of the base element and connected with the driving unit.
4. The safety guard of claim 2, wherein The first movable unit further comprises: a plurality of chamber elements, each of the plurality of chamber elements is arranged on a corresponding second movable element and penetrates through the second movable element; a plurality of fourth movable elements, each of the plurality of fourth movable elements is movably arranged on a corresponding chamber element and is slidably connected with a top of the second movable unit; and / or a plurality of third connecting elements, each of the plurality of third connecting elements is arranged on a corresponding first movable element and is detachably connected with the base unit; and / or a plurality of fourth connecting elements, each of the plurality of fourth connecting elements is arranged on a corresponding first movable element; a plurality of fifth connecting elements, each of the plurality of fifth connecting elements is arranged on a corresponding second movable element and is detachably connected with a corresponding fourth connecting element.
5. The safety guard of claim 2, wherein, The second movable unit further comprises: a plurality of sixth connecting elements, each of the plurality of sixth connecting elements is arranged on a top end of the third movable element and is detachably connected with the first support unit; and / or a second mounting element, the second mounting element is arranged on a side of the third movable element and is connected with the driving unit.
6. The safety guard of claim 2, wherein, The first support unit further comprises: a plurality of seventh connecting elements, each of the plurality of seventh connecting elements is arranged on the first bottom base element and is detachably connected with the second movable unit; and / or The driving unit further comprises: a third mounting element, the third mounting element is arranged on a side of the driving element and is detachably connected with the base unit; and / or The driving unit further comprises: a fourth mounting element, the fourth mounting element is arranged on a side of the driving element and is detachably connected with the second movable unit.
7. The safety guard of any one of claims 1 to 6, wherein: Further comprising: a second support unit, the second support unit is arranged on a top end of the first support unit and is reciprocally moved along a predetermined direction under the action of the first support unit to prevent the stamping die from closing.
8. The safety guard of claim 7, wherein, The second support unit comprises: a second bottom base element, the second bottom base element is arranged on a top end of the first support unit and is reciprocally moved along a predetermined direction under the action of the first support unit; a second support element, the second support element is arranged on a top end of the second bottom base element and is reciprocally moved along a predetermined direction under the action of the second bottom base element; a second top base element, the second top base element is arranged on a top end of the second support element and is reciprocally moved along a predetermined direction under the action of the second support element to prevent the stamping die from closing.
9. The safety guard of claim 7, wherein, The first support unit further comprises; a plurality of eighth connecting elements, each of the plurality of eighth connecting elements is arranged on a top end of the first support unit and is detachably connected with the second support unit; and / or The second support unit further comprises: a plurality of ninth connecting elements, each of the plurality of ninth connecting elements is arranged on the second support unit and is detachably connected with the first support unit. It comprises:
10. A press line characterized in that, a stamping device; The safety protection device according to any one of claims 1-9 is arranged on the stamping device.