Intelligent sensor welding tool
By designing an intelligent sensor welding fixture with rotating mounting and spring-driven fixation, the problems of fixing stability and welding efficiency of multi-specification sensors were solved, realizing efficient and precise sensor welding operations.
Patent Information
- Application Number
- CN202520287810.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-22
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-22
AI Technical Summary
Most existing smart sensor welding fixtures use a single clamping method, which cannot meet the requirements for fixing stability and welding efficiency of sensors of various specifications.
A smart sensor welding fixture was designed, which uses a rotating mounting method to fix multiple placement rods, combined with a spring-driven clamping assembly and a motor-driven rotation positioning assembly, to achieve stable fixing and efficient welding of sensors of different specifications.
This technology enables the simultaneous fixing and efficient welding of sensors of various specifications, improving welding efficiency and accuracy, and ensuring the stability of sensor fixing.
Smart Images

Figure CN223762535U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sensor welding technical field, concretely is a kind of intelligent sensor welding tool. BACKGROUND
[0002] Intelligent sensor is the equipment integrated sensing technology and intelligent algorithm, can perceive the physical or chemical change of external environment, and the data perceived are handled, analyzed, then are transmitted to other equipment or platform to carry out further operation or feedback;
[0003] Sensor needs to select different welding mode and position according to different sensor specifications and functions in processing process, and the sensor welding tool of current, mostly using single clamping mode is fixed, cannot meet the fixing stability of multi-specification sensor and overall welding efficiency, for this, new technical scheme needs to be designed to solve. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of intelligent sensor welding tool, to solve the problem that the sensor welding tool of existing intelligent sensor welding tool is mostly fixed using single clamping mode in use, cannot meet the fixing stability of multi-specification sensor and overall welding efficiency as described in the above background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of intelligent sensor welding tool, including bottom plate and motor, the motor is fixedly installed on the upper end of the bottom plate, the motor drive end is installed with welding installation structure, the welding installation structure includes installation disc, six placing rods, six installation grooves, six fixed blocks, six clamping assemblies and rotating positioning assembly;
[0006] The installation disc is fixedly installed on the motor drive end, six The placing rod is installed at the side wall of the installation disc, six The installation groove is respectively opened in the upper end of six The placing rod one side, six The fixed block is respectively installed in six The installation groove inner side, six The clamping assembly is respectively installed on the upper end of six The placing rod, the rotating positioning assembly one end is connected with the lower end of the installation disc, and the other end is installed on the upper end of the bottom plate one side.
[0007] As a preferred intelligent sensor welding tool of the utility model, six The clamping assembly all includes: reset groove, spring, two guide sleeves, two guide rods and clamping plate;
[0008] The reset slot is arranged on the upper end of the placing rod, one end of the spring is connected with one side in the reset slot, two guide sleeves are respectively installed on the two sides of the placing rod, two guide rods are respectively movably embedded in the two guide sleeves, and one end of the clamping plate is connected with the spring and the two guide rods.
[0009] As one of the intelligent sensor welding fixtures of the utility model, the rotating positioning assembly comprises six connecting rods, a positioning ring, six positioning blocks, six positioning grooves, an electric push rod and a positioning rod.
[0010] The six connecting rods are all installed at the lower end of the mounting disc, the positioning ring is fixedly installed at the lower end of the six connecting rods, the six positioning blocks are all located at the outer wall of the positioning ring, the six positioning grooves are respectively arranged at the side walls of the six positioning blocks, the electric push rod is fixedly installed at one side of the upper end of the bottom plate, one end of the positioning rod is connected with the telescopic end of the electric push rod and movably embedded in one of the positioning grooves.
[0011] As one of the intelligent sensor welding fixtures of the utility model, the six placing rods are connected with a connecting ring.
[0012] As one of the intelligent sensor welding fixtures of the utility model, the two sides of the positioning block are both machined with inclined surfaces.
[0013] As one of the intelligent sensor welding fixtures of the utility model, a fixing frame is arranged between the electric push rod and the bottom plate.
[0014] As one of the intelligent sensor welding fixtures of the utility model, a pushing operation block is installed on the upper wall of the clamping plate.
[0015] Compared with the prior art, the intelligent sensor welding fixture has the advantages that the structure design is reasonable,
[0016] 1. The multiple placing rods are fixed in a rotating manner, the multiple sensors can be simultaneously fixed in sequence during the welding of the sensors, the welding efficiency of the sensors can be effectively ensured without waiting for the welding process;
[0017] 2. The spring pushing and fixing mode can effectively fix the sensors of different specifications and ensure the fixing efficiency of the sensors;
[0018] 3. The cooperation of the motor and the electric push rod can ensure the rotation of the placing rod, the positioning rod and the positioning groove can fully ensure the rotation accuracy of the placing rod, and the welding effect of the sensor is improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the front view three-dimensional structure schematic diagram of the utility model;
[0020] Figure 2 It is the rear view three-dimensional structure schematic diagram of the utility model;
[0021] Figure 3 It is the bottom view three-dimensional structure schematic diagram of the utility model;
[0022] Figure 4 It is the structure schematic diagram of the A place of the utility model.
[0023] In the drawing: 1, bottom plate, 2, motor, 3, mounting disc, 4, placing rod, 5, mounting groove, 6, fixed block, 7, reset groove, 8, spring, 9, guide sleeve, 10, guide rod, 11, clamping plate, 12, connecting rod, 13, positioning ring, 14, positioning block, 15, positioning groove, 16, electric push rod, 17, positioning rod, 18, connecting ring, 19, fixed frame, 20, push operating block. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] Please refer to Figures 1-4 The utility model provides a technical scheme:
[0026] In the technical scheme, an intelligent sensor welding tool includes a bottom plate 1 and a motor 2. The motor 2 is fixedly installed on the upper end of the bottom plate 1. A welding installation structure is installed on the driving end of the motor 2. The welding installation structure includes a mounting disc 3, six placing rods 4, six mounting grooves 5, six fixed blocks 6, six clamping assemblies, and a rotating positioning assembly.
[0027] The mounting disc 3 is fixedly installed on the driving end of the motor 2. The six placing rods 4 are respectively installed on the side walls of the mounting disc 3. The six mounting grooves 5 are respectively formed on one side of the upper ends of the six placing rods 4. The six fixed blocks 6 are respectively installed on one side in the six mounting grooves 5. The six clamping assemblies are respectively installed on the upper ends of the six placing rods 4. One end of the rotating positioning assembly is connected with the lower end of the mounting disc 3, and the other end is installed on one side of the upper end of the bottom plate 1.
[0028] In the technical scheme, when welding the sensor, the device is first moved to the side of the welding equipment by the worker, one of the placing rods 4 is below the welding equipment, the device is supported by the bottom plate 1, the motor 2 and the electric push rod 16 are connected with the controller, the motor 2 is driven to rotate by a specified angle, the installation disc 3 rotates with the motor 2, the six placing rods 4 are driven to rotate slowly, the worker places the sensor on the upper end of the placing rod 4 and in the installation groove 5 in sequence, one end of the sensor is attached to the side wall of the fixed block 6, the other end of the sensor is fixed by the clamping assembly, the sensor is fixed, the placing rod 4 with the sensor is rotated below the welding equipment by the motor 2, the rotation angle of the placing rod 4 is limited by the rotating positioning assembly, the placing precision of the sensor is ensured, and the sensor is welded by the welding equipment.
[0029] In some technical schemes, referring to Figure 1 , the six clamping assemblies each comprise a reset groove 7, a spring 8, two guide sleeves 9, two guide rods 10 and a clamping plate 11.
[0030] The reset groove 7 is arranged on the upper end of the placing rod 4, one end of the spring 8 is connected with one side in the reset groove 7, the two guide sleeves 9 are arranged on the two sides of the placing rod 4, the two guide rods 10 are movably embedded in the two guide sleeves 9, and one end of the clamping plate 11 is connected with the spring 8 and one end of the two guide rods 10.
[0031] In the technical scheme, when the sensor is fixed, the worker holds the sensor, one end of the sensor is attached to the clamping plate 11 and the clamping plate 11 is pushed, the spring 8 in the reset groove 7 is extruded and moved, the movement stability of the clamping plate 11 is ensured by the cooperation of the two guide rods 10 and the two guide sleeves 9, the other end of the sensor is attached to the fixed block 6, the sensor is released, the clamping plate 11 is reset by the reset pushing of the spring 8, and the sensor is clamped and fixed.
[0032] In some technical schemes, referring to Figure 1 , the rotating positioning assembly comprises six connecting rods 12, a positioning ring 13, six positioning blocks 14, six positioning grooves 15, an electric push rod 16 and a positioning rod 17.
[0033] The six connecting rods 12 are arranged on the lower end of the installation disc 3, the positioning ring 13 is fixedly arranged on the lower end of the six connecting rods 12, the six positioning blocks 14 are located at the outer wall of the positioning ring 13, the six positioning grooves 15 are arranged at the side walls of the six positioning blocks 14, the electric push rod 16 is fixedly arranged on one side of the upper end of the bottom plate 1, and one end of the positioning rod 17 is connected with the telescopic end of the electric push rod 16 and movably embedded in one of the positioning grooves 15.
[0034] In this technical scheme, when the placing rod 4 follows the rotation of the motor 2, the mounting disc 3 is driven to rotate slightly by the motor 2, when the placing rod 4 is below the welding equipment, the motor 2 stops working, then the electric push rod 16 is driven to work, one end of the positioning rod 17 is embedded into the positioning groove 15 on one side of the positioning block 14, the rotation of the positioning ring 13 is limited, and the rotation limiting purpose of the placing rod 4 is achieved.
[0035] In some technical schemes, referring to Figure 1 Six placing rods 4 are connected with the connecting ring 18, the two sides of the positioning block 14 are provided with inclined surfaces, the electric push rod 16 is provided with the fixing frame 19 between the electric push rod 16 and the bottom plate 1, and the pushing operation block 20 is installed on the upper wall of the clamping plate 11.
[0036] The connecting ring 18 can ensure that the spacing of the plurality of placing rods 4 is consistent, the spacing of the placing rods 4 is prevented from changing, the welding effect of the sensor is ensured, the inclined surfaces on the two sides of the positioning block 14 can ensure the connecting strength of the positioning block 14 and the positioning ring 13, the position and angle of the positioning block 14 are prevented from changing, the fixing frame 19 can ensure the connecting strength between the electric push rod 16 and the bottom plate 1, and the pushing operation block 20 can facilitate manual pushing of the clamping plate 11 by personnel.
[0037] Working principle:
[0038] When welding operation is performed on the sensor, the device is first moved to the side of the welding equipment by the worker, and one of the placing rods 4 is placed below the welding equipment, then the device is supported by the bottom plate 1, and the motor 2 and the electric push rod 16 are connected with the controller, then the motor 2 is driven to rotate by a specified angle, the mounting disc 3 rotates with the motor 2, and the six placing rods 4 are driven to rotate at a low speed, the worker holds the sensor, and one end of the sensor is attached to the clamping plate 11 and pushes the clamping plate 11, so that the clamping plate 11 is pressed and moved by the spring 8 in the reset slot 7, the movement stability of the clamping plate 11 is ensured by the cooperation of the two guide rods 10 and the two guide sleeves 9, and finally the other end of the sensor is attached to the fixed block 6, the sensor is released, and the clamping plate 11 is reset under the reset push of the spring 8, so that the sensor is clamped and fixed, then the placing rod 4 provided with the sensor is rotated below the welding equipment by the motor 2, when the placing rod 4 rotates with the motor 2, the mounting disc 3 is slightly rotated by the motor 2, when the placing rod 4 is below the welding equipment, the motor 2 stops working, then the electric push rod 16 is driven to work, one end of the positioning rod 17 is embedded in the positioning slot 15 on one side of the specified positioning block 14, the rotation of the positioning ring 13 is limited, and the rotation limiting purpose of the placing rod 4 is achieved, the placing accuracy of the sensor is ensured, and the sensor is welded by the welding equipment.
[0039] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0040] Although the utility model has been described above with reference to the embodiments, various improvements can be made and equivalent parts can be replaced without departing from the scope of the utility model. In particular, as long as there is no structural conflict, the features in the embodiments disclosed by the utility model can be combined in any way, and the combinations are not described in the specification due to the consideration of omitting the length and saving resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An intelligent sensor welding fixture comprising a base plate (1) and a motor (2), characterized in that, The motor (2) is fixedly installed on the upper end of the bottom plate (1), a welding installation structure is installed on the driving end of the motor (2), and the welding installation structure comprises a mounting disc (3), six placing rods (4), six installation grooves (5), six fixing blocks (6), six clamping assemblies and a rotating positioning assembly. The mounting disc (3) is fixedly installed on the driving end of the motor (2), six placing rods (4) are respectively installed at the side walls of the mounting disc (3), six installation grooves (5) are respectively formed at one side of the upper ends of the six placing rods (4), six fixing blocks (6) are respectively installed at one side in the six installation grooves (5), six clamping assemblies are respectively installed at the upper ends of the six placing rods (4), one end of the rotating positioning assembly is connected with the lower end of the mounting disc (3), and the other end is installed at one side of the upper end of the bottom plate (1).
2. The intelligent sensor welding fixture of claim 1, wherein, Each of the six clamping assemblies comprises a reset groove (7), a spring (8), two guide sleeves (9), two guide rods (10) and a clamping plate (11). The reset groove (7) is formed in the upper end of the placing rod (4), one end of the spring (8) is connected with one side in the reset groove (7), the two guide sleeves (9) are respectively installed at the two sides of the placing rod (4), the two guide rods (10) are respectively movably embedded in the two guide sleeves (9), and one end of the clamping plate (11) is connected with one end of the spring (8) and the two guide rods (10).
3. The intelligent sensor welding fixture of claim 1, wherein, The rotating positioning assembly comprises six connecting rods (12), a positioning ring (13), six positioning blocks (14), six positioning grooves (15), an electric push rod (16) and a positioning rod (17). The six connecting rods (12) are all installed at the lower end of the mounting disc (3), the positioning ring (13) is fixedly installed at the lower ends of the six connecting rods (12), the six positioning blocks (14) are all located at the outer wall of the positioning ring (13), the six positioning grooves (15) are respectively formed at the side walls of the six positioning blocks (14), the electric push rod (16) is fixedly installed at one side of the upper end of the bottom plate (1), one end of the positioning rod (17) is connected with the telescopic end of the electric push rod (16) and movably embedded in one of the positioning grooves (15).
4. The intelligent sensor welding fixture of claim 1, wherein, The six placing rods (4) are connected with a connecting ring (18).
5. The intelligent sensor welding fixture of claim 3, wherein, The positioning blocks (14) are both machined with inclined surfaces.
6. The intelligent sensor welding fixture of claim 3, wherein, The electric push rod (16) is provided with a fixing frame (19) between the bottom plate (1).
7. The intelligent sensor welding fixture of claim 2, wherein, A pushing operation block (20) is installed on the upper wall of the clamping plate (11).