Antenna welding device

By designing an automated device for the rotating plate and welding mechanism, the problem of high cost and low efficiency of manual operation in the welding process of NB-IoT module antennas was solved, and the reliability and efficiency of multi-angle automatic welding were improved.

CN223762561UActive Publication Date: 2026-01-06KUNSHAN HANZHI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202520287778.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-22
Publication Date
2026-01-06
Estimated Expiration
2035-02-22

AI Technical Summary

Technical Problem

In existing technologies, the antenna welding process for NB-IoT modules relies on manual operation, resulting in high costs and low efficiency, and making it difficult to effectively control welding quality and efficiency.

Method used

An antenna welding device was designed, including a rotating plate, a welding mechanism, a lifting assembly, a positioning mechanism, and a holding assembly. By adjusting the angle of the rotating plate and raising and lowering the welding head, multi-angle automatic welding can be achieved. Combined with the limiting of the stop block and the fixed plate, the welding accuracy and stability are ensured.

Benefits of technology

It has improved the reliability and efficiency of automated welding processes, reduced labor costs, improved welding quality and yield, and adapted to multi-angle welding needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an antenna welding device in the technical field of communication module assembly, and aims to solve the problems of large labor force and low efficiency of manual antenna welding in the prior art. The NB-IoT module welding device comprises a base plate and a rotating plate, a bearing seat is installed on the base plate, a connecting shaft is rotationally arranged in the bearing seat, the connecting shaft and the rotating plate are fixedly arranged, and a positioning mechanism is arranged on the rotating plate and used for containing a to-be-welded NB-IoT module; the welding mechanism comprises a welding head and a tin wire feeding pipe; the jacking assembly comprises a first driving device and a connecting piece, the connecting piece is fixedly connected with the rotating plate, and the first driving device is used for driving the rotating plate to rotate relative to the base plate; the antenna module welding device is used for automatically welding an antenna module on a substrate of a communication module, and can be adaptive to multi-angle welding points for welding at different angles, so that the automatic welding process is more reliable, and the antenna module welding device is favorable for replacing manual work to realize cost and efficiency optimization.
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Description

Technical Field

[0001] This utility model relates to an antenna welding device, belonging to the field of communication module assembly technology. Background Technology

[0002] In the production process of NB-IoT (Narrowband Internet of Things) modules, antennas need to be assembled on communication substrates. During installation, antenna modules need to be soldered to ensure circuit connections. Since different soldering positions and angles require different positions, the actual soldering steps and requirements are quite complex. Therefore, traditionally, manual soldering is used to ensure that each solder point is soldered. However, due to the high cost of manual processing, it is difficult to control efficiency and yield. Therefore, there is an urgent need for an automated soldering device to achieve a fast soldering process for antenna modules. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide an antenna welding device for automatically welding antenna modules onto the substrate of a communication module. It can adapt to welding points at multiple angles to perform welding at different angles, making the automatic welding process more reliable and helping to replace manual labor to optimize cost and efficiency.

[0004] To achieve the above objectives, this utility model employs the following technical solution:

[0005] This utility model provides an antenna welding device, comprising:

[0006] The substrate and the rotating plate are provided. A bearing seat is mounted on the substrate. A connecting shaft is rotatably arranged in the bearing seat. The connecting shaft is fixedly arranged with the rotating plate. A positioning mechanism is provided on the rotating plate. The positioning mechanism is used to place the NB-IoT module to be soldered.

[0007] A welding mechanism, comprising a welding head and a solder wire supply tube, wherein the welding head and the solder wire supply tube are capable of moving up and down relative to the substrate;

[0008] A lifting assembly includes a first driving device and a connector rotatably disposed at the output end of the first driving device. The connector is fixedly connected to a rotating plate. The first driving device is used to drive the rotating plate to rotate relative to the substrate.

[0009] Specifically, the welding mechanism also includes an adjustment plate and a mounting bracket. The solder wire supply tube and the welding head are both fixedly mounted on the mounting bracket. The adjustment plate has an arc-shaped groove, and the mounting bracket can rotate within the arc-shaped groove with the welding point as the center. The adjustment plate is also provided with a locking mechanism for positioning the mounting bracket.

[0010] Specifically, two sets of blocks are provided on both sides of the substrate. The blocks are used to limit the rotation plate from contacting the substrate during rotation.

[0011] Specifically, the top surface of the stop block is provided with an inclined surface that can match the inclination of the rotating plate, and the stop block and the rotating plate are provided with magnetic attraction components.

[0012] Specifically, it also includes a fixed plate and a second driving device. The base plate and the fixed plate are slidably connected. The second driving device is used to drive the base plate to move along the sliding direction of the base plate. A guide post is provided on the base plate. A movable part is fixedly provided on the fixed plate and slidably provided on the guide post. A first spring is provided on the guide post to abut against the movable part. The first spring is used to cause the base plate to move closer to the fixed plate. The fixed plate is used to position the rotating plate on the base plate.

[0013] Specifically, it also includes a pressing assembly, which includes a guide sleeve fixedly mounted on the rotating plate, a guide rod slidably mounted inside the guide sleeve, one end of the guide rod being connected to a limiting plate, and a second spring for causing the limiting plate to press against the surface of the rotating plate.

[0014] Specifically, the pressing components are slidably disposed on the rotating plate and multiple sets of pressing components are provided, with connecting strips provided between the multiple pressing components.

[0015] Compared with the prior art, the beneficial effects achieved by this utility model are as follows:

[0016] This invention involves mounting a narrowband IoT module to be welded on a rotating plate. The action of a first driving device enables the rotating plate to adjust the angle of the module, allowing for adjustment of the welding tilt angle of the narrowband IoT module during the welding process. This makes it more suitable for replacing manual welding, improving the welding effect of automated welding, enhancing the welding efficiency of the module, and saving labor. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the welding device provided in this embodiment of the utility model;

[0018] Figure 2 This is a utility model Figure 1 Enlarged view of the welding apparatus at point A provided in the embodiment;

[0019] Figure 3 This is another schematic diagram of the welding device provided in this embodiment of the utility model;

[0020] Figure 4 This is a utility model Figure 3Enlarged view of the welding apparatus at point B provided in the embodiment;

[0021] Figure 5 This is a side view of the welding apparatus provided in an embodiment of the present invention;

[0022] Figure 6 This is a utility model Figure 5 Enlarged view of the welding apparatus at point C provided in the embodiment;

[0023] Figure 7 This is a utility model Figure 5 A sectional view of the welding apparatus provided in the embodiment along the DD direction;

[0024] Figure 8 This is a utility model Figure 7 Enlarged view of the welding apparatus at point E provided in the embodiment;

[0025] Figure 9 This is a schematic internal cross-sectional view of the welding device provided in this embodiment of the utility model;

[0026] Reference numerals: 1. Base plate; 2. Bearing seat; 3. Connecting shaft; 4. Rotating plate; 5. Second driving device; 6. First driving device; 7. Connecting piece; 8. Welding head; 9. Mounting bracket; 10. Adjusting plate; 11. Stop block; 12. Fixing plate; 13. Guide post; 14. Moving part; 15. First spring; 16. Guide sleeve; 17. Limiting plate; 18. Guide rod; 19. Second spring; 20. Connecting strip. Detailed Implementation

[0027] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.

[0028] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example:

[0030] This utility model provides an antenna welding device for automatically welding antenna modules onto the circuit board of a communication module. It can adapt to welding points at various angles, making the automatic welding process more reliable and optimizing cost and efficiency by replacing manual labor. To achieve the device's structural functions, it includes a base plate 1 and a rotating plate 4. A bearing seat 2 is mounted on the base plate 1, and a connecting shaft 3 is rotatably mounted within the bearing seat 2. The connecting shaft 3 is fixedly mounted to the rotating plate 4, meaning that the base plate 1 and the rotating plate 4 can rotate relative to each other through the connection of the connecting shaft 3. For welding narrowband IoT modules, a positioning mechanism is provided on the rotating plate 4. The positioning mechanism can be a positioning hole or other positioning component, capable of positioning the narrowband IoT module for placing the NB-IoT module to be soldered. To achieve basic soldering functionality, at least a soldering mechanism is required, including a soldering head 8 and a solder wire feed tube. The soldering head 8 and solder wire feed tube can be raised and lowered relative to the substrate 1 to allow the soldering components to move to the designated position for soldering. To avoid poor soldering or misalignment of the solder points with the soldering position, the device also includes a lifting component. Specifically, the lifting component includes a first drive device 6 and a connecting piece 7 rotatably disposed at the output end of the first drive device 6. Figure 1 as well as Figure 2 As shown, the connector 7 is fixedly connected to the rotating plate 4, so that the first driving device 6 can drive the rotating plate 4 to rotate relative to the substrate 1. When the rotating plate 4 rotates, its adaptation angle relative to the welding point of the welding mechanism will change, which is beneficial to place the molten solder point at the root of the antenna module, thereby achieving accurate welding and improving the yield of automated welding, thus realizing efficient welding operations instead of manual labor.

[0031] This utility model provides an antenna welding device. To enable the welding head 8 to provide multi-directional welding solutions, the welding mechanism further includes an adjustment plate 10 and a mounting bracket 9. Figure 9As shown, the solder wire feed tube and the welding head 8 are both fixed on the mounting bracket 9. An arc-shaped groove is provided on the adjusting plate 10, allowing the mounting bracket 9 to rotate within the arc-shaped groove around the welding point. This ensures that the welding angle is adjusted without shifting the position of the welding point. To ensure the stability of the adjusted position, a locking mechanism for positioning the mounting bracket 9 is also provided on the adjusting plate 10. This locking mechanism can be a corresponding angle control drive mechanism. In this case, the adjusting plate 10 functions only as a position guide plate. Figure 1 As shown, the adjusting plate 10 can be inclined at a certain angle to the axis of the connecting shaft 3, or preferably the relative inclination of the adjusting plate 10 can be adjusted, thereby improving the welding compatibility range.

[0032] This utility model provides an antenna welding device, which, in order to stabilize the welding position of a narrowband Internet of Things module, can provide two sets of baffles 11 on both sides of the substrate 1, such as... Figure 9 As shown, the stop block 11 is used to limit the rotation of the rotating plate 4 before it comes into contact with the substrate 1 during rotation, so as to avoid positional deviation between the actual welding point and the ideal welding point caused by unstable position control of the first driving device 6. That is, the contact position can be the welding position or the limit position of the rotation amplitude of the rotating plate 4. As a preferred embodiment, the top surface of the stop block 11 can be provided with an inclined surface that can match the inclination of the rotating plate 4 to ensure good contact effect of the contact surface, and magnetic attraction components are provided on the stop block 11 and the rotating plate 4, so as to maintain the accuracy of the relative position after the first driving device 6 (such as a cylinder or other component) is released (if the contact position is the welding position, the accuracy of the welding position is guaranteed).

[0033] This utility model provides an antenna welding device. Considering that it is most suitable to horizontally position the rotating plate 4 to facilitate the placement of narrowband IoT modules on the rotating plate 4, the device can be further configured to include a fixing plate 12 and a second driving device 5. The base plate 1 and the fixing plate 12 are slidably connected, that is, the fixing plate 12 is fixed in space, and the base plate 1 can actually slide in the horizontal direction through the sliding engagement. The second driving device 5 is used to drive the base plate 1 to move along the sliding direction of the base plate 1. It can be referred to as Figure 1 The connection method involves indirectly driving the connector 7 to move, thereby allowing the substrate 1 to slide in the horizontal direction. Furthermore, a guide post 13 is provided on the substrate 1, and a movable member 14, slidably mounted on the guide post 13, is fixedly provided on the fixed plate 12. Figure 8As shown, a first spring 15 is provided on the guide post 13 to abut against the movable member 14. The first spring 15 is used to move the substrate 1 closer to the fixed plate 12 so that the fixed plate 12 and the rotating plate 4 can be fitted and fixed at a specific angle position in the natural state. At this time, the second driving device 5 is used to drive the fitted state to separate, that is, to drive the substrate 1 to move away from the fixed plate 12. After moving away, it is rotated, so that the rotating plate 4 can be locked and positioned by the fixed plate 12 in the middle position, thereby ensuring the horizontality of the rotating plate 4 and realizing the positioning of the rotating plate 4 on the substrate 1 by the fixed plate 12.

[0034] This utility model provides an antenna welding device. To prevent positional instability of the narrowband IoT module during welding, the device further includes a holding component. Specifically, the holding component includes a guide sleeve 16 fixedly mounted on a rotating plate 4. Figure 4 as well as Figure 8 As shown, a guide rod 18 is slidably disposed inside the guide sleeve 16. A limiting plate 17 is connected to one end of the guide rod 18. Finally, a second spring 19 is also fitted on the guide rod 18 to cause the limiting plate 17 to be pressed against the surface of the rotating plate 4. The second spring 19 is used to provide elastic force to press the limiting plate 17 onto the narrow-band IoT module placed on the rotating plate 4, thereby ensuring the stability of the module during the welding process through elastic force.

[0035] This utility model provides an antenna welding device, such as... Figure 2 As shown, if the position of the limiting plate 17 itself cannot be avoided, the narrowband IoT module cannot be installed through the position of the limiting plate 17. In order to improve the flexibility of the limiting plate 17, the holding component is slidably set on the rotating plate 4. The placement position can be avoided by moving the limiting plate 17. If multiple narrowband IoT modules are to be welded at the same time, multiple sets of holding components can be set. Multiple holding components are connected to each other by connecting strips 20. The position of all limiting plates 17 can be avoided by moving the connecting strips 20 by a robot or manually. It should be noted that the height of the limiting plate 17 and the holding position need to meet the holding conditions.

[0036] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An antenna welding apparatus characterized by, The utility model relates to a kind of NB-IoT module welding device, including: Base plate (1) and rotating plate (4), bearing seat (2) is installed on the base plate (1), connecting shaft (3) is rotationally arranged in the bearing seat (2), the connecting shaft (3) is fixedly arranged with the rotating plate (4), the rotating plate (4) is equipped with positioning mechanism, and the positioning mechanism is used to place the NB-IoT module to be welded; Welding mechanism, the welding mechanism includes welding head (8) and tin wire supply pipe, and the welding head (8) and tin wire supply pipe can be lifted relative to base plate (1); Jacking assembly, the jacking assembly includes first driving device (6) and connecting piece (7) rotationally arranged at the output end of first driving device (6), the connecting piece (7) is fixedly connected with rotating plate (4), and the first driving device (6) is used to drive rotating plate (4) to rotate relative to base plate (1).

2. An antenna welding device as claimed in claim 1, characterized in that The welding mechanism further includes adjusting plate (10) and mounting bracket (9), and the tin wire supply pipe and welding head (8) are fixedly arranged on the mounting bracket (9), the adjusting plate (10) is provided with arc slot, the mounting bracket (9) can rotate in arc slot with welding point as center, and the adjusting plate (10) is further provided with locking mechanism for positioning mounting bracket (9).

3. An antenna welding device as defined in claim 1, wherein Two groups of stop blocks (11) are respectively arranged on the two sides of the base plate (1), and the stop block (11) is used to abut against rotating plate (4) before abutting against base plate (1) during rotation.

4. An antenna welding device as claimed in claim 3, characterized in that The top surface of the stop block (11) is provided with an inclined surface matching the slope of the rotating plate (4), and the stop block (11) and the rotating plate (4) are provided with magnetic attraction assembly.

5. An antenna welding device as defined in claim 1, wherein Further including fixed plate (12) and second driving device (5), the base plate (1) and the fixed plate (12) are slidingly connected, the second driving device (5) is used to drive the base plate (1) to move along the sliding direction of the base plate (1), the base plate (1) is provided with guide column (13), the fixed plate (12) is fixedly provided with movable element (14) slidingly arranged on the guide column (13), the guide column (13) is provided with first spring (15) for abutting against movable element (14), the first spring (15) is used to move the base plate (1) to the position close to the fixed plate (12), and the fixed plate (12) is used to position the rotating plate (4) on the base plate (1).

6. An antenna welding device as defined in claim 1, wherein Further including pressing assembly, the pressing assembly includes guide sleeve (16) fixedly arranged on the rotating plate (4), the guide sleeve (16) is slidingly provided with guide rod (18) inside, one end of the guide rod (18) is connected with limiting plate (17), and the guide rod (18) is further sleeved with second spring (19) for extruding limiting plate (17) on the surface of the rotating plate (4).

7. An antenna welding device according to claim 6, wherein The pressing assembly is slidingly arranged on the rotating plate (4), and the pressing assembly is provided with multiple groups, and multiple pressing assemblies are provided with connecting strips (20) between each other.