Surface gear groove exhaust hole machining equipment for air cylinder production

By designing a cylinder processing equipment that includes clamping components, electric slide rails, and rollers, the problem of inconvenient unloading of existing equipment has been solved, achieving efficient unloading and centralized collection of cylinders, thereby improving production efficiency and safety.

CN223762761UActive Publication Date: 2026-01-06WUYI LANGLIDE TOOLS CO LTD
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Patent Information

Application Number
CN202520170131.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-01-06
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Existing medium and large cylinder exhaust port grooving equipment lacks a discharge device, which makes the discharge process inconvenient, increases operational risks and time consumption, and reduces production efficiency.

Method used

A processing device including a clamping assembly, an electric slide rail, rollers, a motor, and a collection tray is designed. The electric slide rail drives the rollers to move to the position of the cylinder. The friction of the rollers pushes the cylinder away from the clamping assembly. The friction is reduced by the ball bearings and buffer pads, ensuring that the cylinder slides neatly into the collection tray, thus achieving efficient unloading.

Benefits of technology

It improves unloading efficiency, reduces operational risks, and increases production efficiency. The design of the collection tray enables centralized collection and sorting of cylinders, facilitating subsequent transportation and processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to surface gear groove exhaust hole machining equipment for cylinder production, which is characterized by comprising a machining lathe, a clamping component, a mounting frame, an electric slide rail, a connecting plate, rollers and the like, the clamping component for fixing a cylinder is mounted on the machining lathe, the mounting frame is fixedly connected into the machining lathe, the electric slide rail is fixedly connected onto the mounting frame, and the connecting plate is fixedly connected onto the connecting plate. The electric sliding rail is fixedly connected with a connecting plate, the front side of the connecting plate is fixedly connected with a motor, an output shaft of the motor is fixedly connected with a rolling wheel used for workpiece stripping, and the rolling wheel is rotationally connected with the connecting plate. The device has the advantages that the electric sliding rail drives the connecting plate to move downwards, so that the motor and the roller which are fixedly connected with the front side of the connecting plate move to proper positions corresponding to the machined air cylinder, then the motor is started, the output shaft of the motor drives the roller to rotate, and therefore the air cylinder is pushed away from the clamping assembly through the roller, and workpiece stripping is achieved; and the discharging efficiency of the device is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of industrial production, and in particular to a surface gear groove exhaust hole processing equipment for cylinder production. Background Technology

[0002] In industrial production, cylinders, as common and important components, are widely used in various mechanical equipment. The machining quality and efficiency of the cylinder exhaust port play a crucial role in the performance of the cylinder and even the entire equipment. The cylinder exhaust port bears the heavy responsibility of discharging combustion exhaust gases, working in conjunction with the intake port to ensure the normal flow of gas within the cylinder, thereby ensuring the stable operation of the engine. However, existing medium and large-sized cylinder exhaust port slotting equipment has many drawbacks. The lack of a unloading device makes the unloading process extremely inconvenient; operators must wait until the drill bit has completely stopped before removing the material. This not only increases the operational risk, potentially leading to accidents, but also significantly wastes time and reduces overall production efficiency. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a surface gear groove exhaust hole processing equipment for cylinder production with high unloading efficiency.

[0004] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: a surface gear groove exhaust hole processing equipment for cylinder production, including a machining lathe, a clamping assembly, a mounting frame, an electric slide rail, a connecting plate, rollers, a motor, and a collection tray. The machining lathe is equipped with a clamping assembly for fixing the cylinder. The mounting frame is fixedly connected inside the machining lathe. An electric slide rail is fixedly connected to the mounting frame. A connecting plate is fixedly connected to the electric slide rail. A motor is fixedly connected to the front side of the connecting plate. A roller for unloading the workpiece is fixedly connected to the output shaft of the motor, and the roller is rotatably connected to the connecting plate. A collection tray for guiding the processed cylinder and facilitating collection is fixedly connected to the mounting frame.

[0005] Furthermore, it also includes a mounting base, an electric push rod, and a positioning roller. The mounting base is fixedly connected inside the machining lathe, and the electric push rod is fixedly connected to the mounting base. The output rod of the electric push rod is fixedly connected to the positioning roller for making the cylinder fall neatly, and the positioning roller is slidably connected to the collection tray.

[0006] Furthermore, it also includes a baffle, which is fixedly connected to the rear of the collection tray to prevent the cylinder from sliding off the rear of the collection tray.

[0007] Furthermore, it also includes ball bearings. Several ball bearings are arranged in a straight line at the rear of the collection plate, and the ball bearings are slidably connected to the collection plate. The ball bearings are used to reduce the friction between the cylinder and the collection plate.

[0008] Furthermore, it also includes a rubber sleeve, which is fixedly connected to the roller. The rubber sleeve is used to reduce the impact between the cylinder and the roller.

[0009] Furthermore, it also includes a buffer pad, which is fixedly connected to the front of the collection tray to prevent the cylinder from being damaged during the collection process.

[0010] Furthermore, it also includes a retrieval trough, which is provided at the front of the collection tray to facilitate unloading by operators.

[0011] Furthermore, it also includes a placement rack, which is fixedly connected to the front of the machining lathe and is used to collect finished cylinders.

[0012] Compared with the prior art, the advantages of this utility model are: 1. The electric slide rail drives the connecting plate to move downward, so that the motor and roller fixedly connected to the front side of the connecting plate move to the appropriate position corresponding to the processed cylinder. Then the motor is started, and the output shaft of the motor drives the roller to rotate, thereby using the roller to push the cylinder away from the clamping assembly, realizing the workpiece unloading, which greatly improves the unloading efficiency of the device.

[0013] 2. The rising and falling of the positioning roller is controlled by an electric push rod, which ensures that the cylinder can slide neatly to the front of the collection tray, thereby increasing the collection efficiency of the cylinder.

[0014] 3. The processed cylinders are collected and organized using a rack, which facilitates subsequent transportation and further processing. Attached Figure Description

[0015] The present invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be construed as limiting the scope of the present invention. Furthermore, unless specifically indicated, the drawings are only schematic representations of the composition or structure of the described objects and may contain exaggerated depictions, and the drawings are not necessarily drawn to scale.

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a three-dimensional structural diagram of the electric slide rail and connecting plate of this utility model.

[0018] Figure 3 This is a three-dimensional structural diagram of the roller and motor of this utility model.

[0019] Figure 4 This is a three-dimensional structural diagram of the limiting roller and baffle of this utility model.

[0020] In the diagram: 1. Machining lathe, 2. Clamping assembly, 3. Mounting bracket, 4. Electric slide rail, 5. Connecting plate, 6. Roller, 7. Motor, 8. Collection tray, 9. Mounting base, 10. Electric push rod, 11. Positioning roller, 12. Baffle, 13. Ball bearing, 14. Rubber sleeve, 15. Buffer pad, 16. Picking slot, 17. Placement rack. Detailed Implementation

[0021] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely descriptive and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0022] It should be noted that similar labels in the following figures indicate similar items; therefore, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.

[0023] This embodiment mainly describes the structure of the vent hole processing equipment, as follows:

[0024] A device for machining exhaust holes in surface gear grooves for cylinder production, such as... Figure 1-4 As shown, the assembly includes a machining lathe 1, a clamping assembly 2, a mounting bracket 3, an electric slide rail 4, a connecting plate 5, rollers 6, a motor 7, and a collecting tray 8. The machining lathe 1 is equipped with the clamping assembly 2 for fixing the cylinder. The mounting bracket 3 is fixedly connected inside the machining lathe 1. The electric slide rail 4 is fixedly connected to the mounting bracket 3. The connecting plate 5 is fixedly connected to the electric slide rail 4. The motor 7 is fixedly connected to the front side of the connecting plate 5. The rollers 6 for workpiece ejection are fixedly connected to the output shaft of the motor 7. The roller 6 is rotatably connected to the connecting plate 5. The mounting bracket 3 is fixedly connected to the collection tray 8 for guiding the processed cylinder and facilitating collection. It also includes ball bearings 13. Several ball bearings 13 are arranged in a straight line at the rear of the collection tray 8. The ball bearings 13 are slidably connected to the collection tray 8. The ball bearings 13 are used to reduce the friction between the cylinder and the collection tray 8. It also includes a rubber sleeve 14. The rubber sleeve 14 is fixedly connected to the roller 6. The rubber sleeve 14 is used to reduce the impact between the cylinder and the roller 6.

[0025] The cylinder to be processed is placed on the clamping assembly 2 of the machining lathe 1, and the cylinder is firmly fixed by the clamping assembly 2 to ensure that the cylinder will not shift during processing and to guarantee processing accuracy. The machining lathe 1 is started to process the surface gear groove and exhaust hole of the fixed cylinder. After processing, the electric slide rail 4 is started, and the electric slide rail 4 drives the connecting plate 5 to move downward, so that the motor 7 and the roller 6 fixedly connected to the front side of the connecting plate 5 are moved to a suitable position corresponding to the processed cylinder. Then the motor 7 is started, and the output shaft of the motor 7 drives the roller 6 to rotate. The rubber sleeve 14 on the cylinder contacts the cylinder. Since the rubber sleeve 14 has a certain elasticity, it can reduce the impact between the cylinder and the cylinder. At the same time, the friction generated by the rotation of the roller 6 pushes the cylinder away from the clamping assembly 2, realizing the workpiece unloading and greatly improving the unloading efficiency of the device. After unloading, the cylinder rolls onto the collecting tray 8 under the push of the roller 6. At this time, the balls 13 arranged in a straight line at the rear of the collecting tray 8 begin to play a role. The cylinder slides on the balls 13. The rolling of the balls 13 greatly reduces the friction between the cylinder and the collecting tray 8, allowing the cylinder to slide more smoothly towards the front of the collecting tray 8.

[0026] like Figure 1 and Figure 4 As shown, it also includes a mounting base 9, an electric push rod 10, and a positioning roller 11. The mounting base 9 is fixedly connected inside the machining lathe 1. The electric push rod 10 is fixedly connected to the mounting base 9. The positioning roller 11, which is used to make the cylinder fall neatly, is fixedly connected to the output rod of the electric push rod 10. The positioning roller 11 is slidably connected to the collection tray 8.

[0027] During the cylinder's descent, the height of the positioning roller 11 is slightly higher than the cylinder. If the cylinder's position deviates, the cylinder's descent path will be blocked by the positioning roller 11, thus adjusting the cylinder's position during the descent. Once the cylinder is completely stopped by the positioning roller 11, the electric push rod 10 on the mounting base 9 is activated. The electric push rod 10 will move downwards, thereby driving the positioning roller 11 to descend. At this time, the cylinder can pass through, ensuring that the cylinder can slide neatly to the front of the collection tray 8.

[0028] like Figure 4 As shown, it also includes a baffle 12, which is fixedly connected to the rear of the collection tray 8. The baffle 12 is used to prevent the cylinder from slipping off the rear of the collection tray 8.

[0029] When the cylinder is pushed to the rear of the collection tray 8 by the roller 6, the baffle 12 can prevent the cylinder from slipping off the rear of the collection tray 8, ensuring that the cylinder is always inside the collection tray 8.

[0030] like Figure 1 and Figure 2 As shown, it also includes a buffer pad 15, which is fixedly connected to the front of the collection tray 8. The buffer pad 15 is used to prevent the cylinder from being damaged during the collection process.

[0031] When the cylinder slides down to the front of the collection tray 8, the buffer pad 15 fixedly connected to the front of the collection tray 8 will absorb the impact force of the cylinder and prevent the cylinder from being damaged during the collection process.

[0032] like Figure 1 and Figure 2 As shown, it also includes a retrieval slot 16, which is provided at the front of the collection tray 8. The retrieval slot 16 is used to facilitate unloading by the operator.

[0033] Operators can easily remove the processed and collected cylinders through the retrieval slot 16 provided at the front of the collection tray 8.

[0034] like Figure 1 As shown, it also includes a placement rack 17, which is fixedly connected to the front of the machining lathe 1. The placement rack 17 is used to collect finished cylinders.

[0035] The removed finished cylinders can be placed on the placement rack 17 fixedly connected to the front of the machining lathe 1 for centralized collection and sorting, so as to facilitate subsequent transportation and further processing.

[0036] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] The above provides a detailed description of the surface gear groove exhaust hole processing equipment for cylinder production provided by this utility model. Specific examples have been used to illustrate the principle and implementation of this utility model. The descriptions of the above embodiments are only for the purpose of helping to understand this utility model and its core ideas. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from its principle, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A surface gear groove exhaust hole processing apparatus for a cylinder production, characterized by: The utility model provides a kind of cylinder processing lathe, including processing lathe (1), clamping assembly (2), mounting bracket (3), electric slide rail (4), connecting plate (5), gyro wheel (6), motor (7) and collection tray (8), clamping assembly (2) for fixing cylinder is installed on processing lathe (1), mounting bracket (3) is fixedly connected in processing lathe (1), electric slide rail (4) is fixedly connected on mounting bracket (3), connecting plate (5) is fixedly connected on electric slide rail (4), motor (7) is fixedly connected on the front side of connecting plate (5), gyro wheel (6) for workpiece stripping is fixedly connected on the output shaft of motor (7), and gyro wheel (6) is rotatably connected with connecting plate (5), mounting bracket (3) is fixedly connected with collection tray (8) for guiding cylinder after processing and facilitating collection.

2. The surface gear groove exhaust hole processing apparatus for a cylinder production according to claim 1, wherein It further includes mounting base (9), electric push rod (10) and positive roll (11), mounting base (9) is fixedly connected in processing lathe (1), electric push rod (10) is fixedly connected on mounting base (9), positive roll (11) for making cylinder neatly fall is fixedly connected on the output rod of electric push rod (10), and positive roll (11) is slidably connected to collection tray (8).

3. The surface gear groove exhaust hole processing apparatus for a cylinder production according to claim 2, characterized by It further includes baffle (12), baffle (12) is fixedly connected to the rear portion of collection tray (8).

4. The apparatus according to claim 3, wherein It further includes ball (13), a plurality of ball (13) are linearly arranged on the rear portion of collection tray (8), and ball (13) is slidably connected with collection tray (8).

5. The surface gear groove exhaust hole processing apparatus for a cylinder production according to claim 4, characterized by It further includes rubber sleeve (14), rubber sleeve (14) is fixedly connected on gyro wheel (6).

6. The surface gear groove exhaust hole processing apparatus for a cylinder production according to claim 5, wherein It further includes buffer pad (15), buffer pad (15) is fixedly connected to the front portion of collection tray (8).

7. The surface gear groove exhaust hole processing apparatus for a cylinder production according to claim 6, wherein It further includes taking slot (16), taking slot (16) is arranged on the front portion of collection tray (8).

8. The surface gear groove exhaust hole processing apparatus for a cylinder production according to claim 7, wherein It further includes placing rack (17), placing rack (17) is fixedly connected to the front portion of processing lathe (1).