Supporting device and rubber elbow detection device

Abstract

The utility model discloses a supporting device and a rubber elbow detection device, belonging to the technical field of rubber elbow production, the supporting device comprises a base, a supporting shaft, a supporting frame and a positioning device, the positioning device comprises a positioning hole fixed relative to the position of the supporting shaft and a positioning pin matched with the positioning hole, the top end of the supporting shaft is fixedly connected with the bottom end of the supporting frame, a sliding groove is formed in the base, the supporting shaft is connected with the sliding groove in the base in a sliding mode, an installation hole is further formed in the base, the positioning pin penetrates through the installation hole and then is connected with the positioning hole in a clamping mode so as to position the supporting shaft arranged in the sliding groove in a sliding mode, and an opening with a V-shaped cross section is formed in the supporting frame. The support is used for supporting the rubber elbow placed on the opening; through the arrangement of the supporting assembly, the height of the supporting frame relative to the base can be adjusted by releasing the limitation of the positioning device, so that the positioning reference of the supporting device is freely adjusted, the supporting device is suitable for supporting multiple types of rubber bent pipes, and the technical problem that the steps of replacing the rubber bent pipe supporting tool are tedious is solved.

Description

Technical Field

[0001] This utility model relates to the field of rubber bend production technology, and in particular to a support device and a rubber bend testing device. Background Technology

[0002] Pipelines are widely used in mechanical equipment and piping systems, especially precision rubber bends. As an important component of many mechanical devices, their quality directly affects the stability and reliability of the entire mechanical system. Therefore, the wall thickness, bending angle, inner diameter of the connection end face, and outer diameter of precision rubber bends are very important, and it is essential to inspect whether the precision rubber bends meet the usage requirements.

[0003] Currently, in the inspection of precision rubber bends, supports are needed to hold and position the bends, facilitating data collection by subsequent inspection units. However, commonly used support structures are relatively fixed and cannot be applied to multiple different types of bends simultaneously. Furthermore, when inspecting multiple types of precision rubber bends, inefficiency and inaccurate positioning become problematic.

[0004] Therefore, in view of the technical problems of time-consuming and labor-intensive inspection of precision rubber bends, and the difficulty in achieving the required inspection accuracy with inspection fixtures, resulting in low work efficiency, a support device for supporting rubber bends and a rubber bend inspection device are provided. Utility Model Content

[0005] The purpose of this utility model is to address the defects and deficiencies in the existing technology by providing a support device and a rubber bend detection device, which effectively solves the technical problems of cumbersome positioning steps for precision rubber bends and low efficiency in replacing rubber bend support fixtures.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] This utility model provides a support device for supporting a rubber bend. The support device includes a base, a support shaft, a support frame, and a positioning device. The positioning device includes a positioning hole fixed relative to the position of the support shaft and a positioning pin adapted to the positioning hole. The top end of the support shaft is fixedly connected to the bottom end of the support frame. The base has a groove adapted to the cross-section of the support shaft. The support shaft slides in contact with the groove on the base. The base also has an installation hole for the positioning pin to pass through. The positioning pin passes through the installation hole and engages with the positioning hole to position the support shaft that is slidably disposed in the groove. The support frame has a V-shaped opening facing upwards to support the rubber bend placed on the opening.

[0008] Preferably, the positioning device further includes a positioning plate, which is fixedly connected to the support shaft and located on one side of the support shaft. The positioning plate and the support shaft constitute a support shaft assembly. The sliding groove on the base is adapted to the cross-section of the support shaft assembly. The positioning holes are formed on the positioning plate, and multiple sets of positioning holes are formed and distributed in a straight line along the axis of the support shaft.

[0009] Preferably, there are two sets of support shafts, and the positioning plate is disposed between the two sets of support shafts and fixedly connected to the two sets of support shafts.

[0010] Preferably, the surface of the support frame opening for supporting the rubber bend is also fitted with a rubber gasket for protecting the rubber bend.

[0011] Preferably, the surface of the support shaft is further provided with scale lines.

[0012] This utility model also provides a rubber bend detection device using the aforementioned support device, comprising the following:

[0013] A rubber bend detection device, characterized in that it includes the aforementioned support device, a working platform, and an image acquisition device. The image acquisition device includes a port camera for acquiring image information of the rubber bend port and a shape camera arranged on the top of the rubber bend for acquiring image information of the rubber bend shape. The support device is fixed on the working platform and arranged along the shape of the rubber bend.

[0014] Preferably, the port camera is fixedly connected to the working platform via an L-shaped support rod, and the connection between the port camera and the L-shaped support rod is detachable.

[0015] Preferably, the shape camera is fixedly connected to the working platform via a camera bracket. The camera bracket includes a vertical pole, a horizontal beam, a support beam, and a vertical connecting rod. Two vertical poles are provided and are vertically arranged on the same side of the working platform. The horizontal beam is fixedly connected between the two vertical poles and located at the top of the vertical poles. The support beam is fixedly connected to the horizontal beam and extends towards the rubber bend. The shape camera is connected to the support beam via the vertical connecting rod, and the shape camera and the vertical connecting rod are detachably connected.

[0016] Preferably, the work platform is further provided with a lighting source, which includes a rectangular light source and a linear light source. The rectangular light source is arranged along the shape of the rubber bend and is located below the rubber bend, while the linear light source is arranged along the shape of the rubber bend and is set at the same height as the rubber bend.

[0017] Preferably, the image acquisition device further includes a lens for adjusting the magnification of the port camera and the external camera.

[0018] The present invention achieves the following beneficial effects compared to the prior art:

[0019] 1. This utility model, by setting up a support component, releases the limitation of the positioning device and can adjust the height of the support frame relative to the base, thereby freely adjusting the positioning reference of the support device, making it suitable for supporting various types of rubber bends and meeting the technical requirements for quick replacement of rubber bend support fixtures.

[0020] 2. This utility model also has the advantages of simple and reliable adjustment method, simple device structure, low manufacturing cost, and easy adoption and promotion. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the overall structure of a support device in an embodiment of this utility model;

[0023] Figure 2 As an embodiment of this utility model Figure 1 A front view structural diagram;

[0024] Figure 3 As an embodiment of this utility model Figure 1 A top-view structural diagram;

[0025] Figure 4 This is a schematic diagram of the structure of a rubber bend detection device according to an embodiment of the present invention.

[0026] The components include: 1. Base; 2. Support shaft; 3. Support frame; 4. Positioning plate; 5. Positioning pin; 6. Mounting hole; 7. Positioning hole; 8. Rubber gasket; 9. Port camera; 10. External camera; 11. Working platform; 12. L-shaped support rod; 13. Camera bracket; 131. Upright pole; 132. Horizontal beam; 133. Support beam; 134. Vertical connecting rod; 14. Rectangular light source; 15. Linear light source; 16. Lens. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0029] like Figures 1 to 3 As shown, this utility model provides a support device, which includes a base 1, a support shaft 2, a support frame 3, and a positioning device. The positioning device includes a positioning hole 7 fixed relative to the position of the support shaft 2, and a positioning pin 5 adapted to the positioning hole 7. The top end of the support shaft 2 is fixedly connected to the bottom end of the support frame 3. The base 1 has a sliding groove adapted to the cross-section of the support shaft 2. The support shaft 2 slides in contact with the sliding groove on the base 1. The base 1 also has an installation hole 6 for the positioning pin 5 to pass through. The positioning pin 5 passes through the installation hole 6 and engages with the positioning hole 7 to position the support shaft 2 that is slidably set in the sliding groove. The support frame 3 has an opening with a V-shaped cross-section, and the opening is set upward to support a rubber bend placed on the opening.

[0030] Among them, the support shaft 2 can slide in the groove on the base 1, which makes it easy to directly adjust the height of the support frame 3 according to the support height requirements of the rubber bend, ensuring the height accuracy of the rubber bend; in addition, during use, there is no need to replace the support device. Just adjust the height of the support frame 3, and then use the positioning pin 5 of the positioning device to lock the positioning hole 7 for positioning, which can support rubber bends with different height requirements, making it more applicable and greatly reducing the difficulty of operation.

[0031] Furthermore, the positioning device also includes a positioning plate 4, which is fixedly connected to the support shaft 2 and located on one side of the support shaft 2. The positioning plate 4 and the support shaft 2 constitute a support shaft assembly. The sliding groove opened on the base 1 is adapted to the cross-section of the support shaft assembly. The positioning hole 7 is opened on the positioning plate 4. Multiple sets of positioning holes 7 are opened and are distributed in a straight line along the axis of the support shaft 2. At the same time, the inner diameter of the positioning hole 7 is the same as the outer diameter of the positioning pin 5. During use, after determining the height of the support frame 3, the positioning pin 5 is inserted into the positioning hole 7 by passing through the mounting hole 6. It is convenient to use and quick to install.

[0032] Furthermore, two sets of support shafts 2 are provided, and the positioning plate 4 is located between the two sets of support shafts 2 and is fixedly connected to the two sets of support shafts 2. By setting two sets of mutually parallel support shafts 2, a more stable support effect can be provided for the support frame 3, reducing the shaking problem of the support shaft assembly during the height adjustment of the support frame 3 and improving the height adjustment accuracy of the support frame 3.

[0033] As an embodiment of this utility model, the base 1 of the support device and the support frame 3 can also be connected by a structure of miniature telescopic cylinder, crank connecting rod mechanism or worm gear, so as to achieve the adjustable height of the support frame 3 relative to the base 1.

[0034] Preferably, the rubber bend support surface of the support frame 3 is equipped with a rubber gasket 8 for protecting the rubber bend, thereby protecting and supporting the rubber bend and preventing damage to the rubber bend during the testing process.

[0035] Preferably, the support shaft 2 has scale lines engraved on its surface to provide a reference for the operator to adjust the height of the support frame 3, thereby achieving more accurate height adjustment.

[0036] like Figure 4 As shown, this utility model also provides a rubber bend detection device, which utilizes the aforementioned support device and further includes a working platform 11 and an image acquisition device. The image acquisition device includes a port camera 9 for acquiring image information of the rubber bend's port and a shape camera 10 arranged on the top of the rubber bend for acquiring image information of the rubber bend's shape. The support device is fixed on the working platform 11 and arranged along the shape of the rubber bend. In use, the base 1 of the support device is fixedly installed on the working platform 11, and then the height of the support frame 3 is adjusted to a suitable height. After the rubber bend is placed in position, the port image information and the shape image information of the rubber bend are captured by the port camera 9 and the shape camera 10, which are positioned opposite each other.

[0037] Once the rubber bend to be inspected enters the designated position, the sensor is triggered to activate the image acquisition device. Subsequently, the captured image information of the rubber bend port and the shape image information are transmitted to the processor for real-time analysis and processing. Finally, based on the set judgment criteria, it is determined whether the rubber bend is qualified and the operator is informed in the corresponding feedback form.

[0038] Preferably, the port camera 9 is fixedly connected to the working platform 11 via an L-shaped support rod 12, and the port camera 9 and the L-shaped support rod 12 are detachably connected. The profile camera 10 is fixedly connected to the working platform 11 via a camera bracket 13. The camera bracket includes a vertical pole 131, a horizontal beam 132, a support beam 133, and a vertical connecting rod 134. Two vertical poles 131 are provided and are vertically arranged on the same side of the working platform 11. The horizontal beam 132 is fixedly connected between the two vertical poles 131 and is located at the top of the vertical poles 131. The support beam 133 is fixedly connected to the horizontal beam 132 and extends towards the rubber bend. The profile camera 10 is connected to the support beam 133 via the vertical connecting rod 134, and the profile camera 10 and the vertical connecting rod 134 are detachably connected.

[0039] Furthermore, the working platform 11 is also equipped with an illumination source, which includes a rectangular light source 14 and a linear light source 15. The rectangular light source 14 is arranged along the shape of the rubber bend and is located below the rubber bend, while the linear light source 15 is arranged along the shape of the rubber bend and is set at the same height as the rubber bend. The image acquisition device also includes a lens 16 for adjusting the magnification of the port camera 9 and the exterior camera 10. Through the cooperation of the illumination source and the lens 16, the acquisition accuracy of port image information and exterior image information can be further improved.

[0040] It should be noted that, for those skilled in the art, it is obvious that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Therefore, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model, and no reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A rubber elbow detection device, characterized by, The image acquisition device comprises a port camera for acquiring image information of the rubber elbow port and a contour camera arranged at the top of the rubber elbow for acquiring image information of the rubber elbow contour. The support device is used for supporting the rubber elbow and comprises a base, a support shaft, a support frame and a positioning device.

2. The rubber elbow detection apparatus of claim 1, wherein: The port camera is fixedly connected with the working platform through an L-shaped support rod, and the port camera and the L-shaped support rod are detachably connected.

3. The rubber elbow detection apparatus of claim 1, wherein: The contour camera is fixedly connected with the working platform through a camera support, which comprises a vertical rod, a horizontal beam, a support beam and a vertical connecting rod.

4. The rubber elbow detection apparatus of claim 1, wherein: The working platform is further provided with an illuminating light source, which comprises a rectangular light source and a linear light source.

5. The rubber elbow detection apparatus of claim 1, wherein: The image acquisition device further comprises a lens for adjusting the camera magnification of the port camera and the contour camera.

6. The rubber elbow detection apparatus of claim 1, wherein: The positioning device further comprises a positioning plate fixedly connected with the support shaft and located on one side of the support shaft.

7. The rubber elbow detection apparatus of claim 6, wherein: The support shaft is provided with two groups of support shafts, and the positioning plate is arranged between the two groups of support shafts and fixedly connected with the two groups of support shafts.

8. The rubber elbow detection apparatus of claim 1, wherein: The surface of the support frame opening for supporting the rubber elbow is further provided with a rubber gasket for protecting the rubber elbow.

9. The rubber elbow detection apparatus of claim 1, wherein: The surface of the support shaft is further provided with a scale line.

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