Adjustable slitting device for fresh corn production

Abstract

An adjustable slitting device for fresh corn production relates to the technical field of fresh corn production equipment and comprises an equipment body, a slitting plate is fixedly connected in an inner cavity of the equipment body, a plurality of groups of broken grain leaking holes are formed in the upper portion of the slitting plate, a plurality of groups of guide partition plates are uniformly and fixedly connected to the upper portion of the slitting plate, and two sides of each guide partition plate extend to form pushing straps. The propelling leather strap is driven by a motor and a gear in the propelling leather strap; a plurality of groups of crushed particle leakage holes are formed above the slitting plate, and crushed particles generated by slitting can fall off through the leakage holes and are collected by the first crushed particle collection drawer and the second crushed particle collection drawer below; and the screen arranged in the first crushed particle collecting drawer can classify the crushed particles according to the size, the larger crushed particles are left in the first crushed particle collecting drawer, and the smaller crushed particles fall into the second crushed particle collecting drawer, so that the subsequent targeted recycling is facilitated, and the resource waste is greatly reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of fresh corn production equipment, and in particular to an adjustable cutting device for fresh corn production. Background Technology

[0002] Sweet corn refers to young corn with a special flavor and quality, also known as fruit and vegetable corn. It is primarily consumed for its immature kernels and tender cob, harvested during the milk stage for direct consumption or processing. Based on kernel quality, sweet corn can be classified as sweet corn, waxy corn, etc., and based on kernel color, it can be black, purple, yellow, white, or multicolored.

[0003] In fresh corn production, slicing is a crucial process. However, existing slicing equipment often generates a large amount of corn fragments during operation due to factors such as blade design, cutting force, and speed. These fragments are scattered throughout the equipment; some mix into the finished product, affecting quality, while others fall to the ground and are difficult to clean up. Furthermore, the lack of a corresponding collection and sorting mechanism makes it impossible to collect and classify the fragments according to specifications in a timely manner, greatly increasing the difficulty of subsequent recycling. This not only wastes resources but also increases production costs, hindering the improvement of production efficiency and economic benefits. Summary of the Invention

[0004] The purpose of this invention is to solve the problems mentioned in the background art and to provide an adjustable cutting device for fresh corn production.

[0005] An adjustable slitting device for fresh corn production includes a main body. A slitting plate is fixedly connected to the internal cavity of the main body. Multiple sets of grain leakage holes are opened above the slitting plate. Multiple sets of guide partitions are evenly fixed above the slitting plate. Pushing strips extend from both sides of the guide partitions. The pushing strips are driven by internal motors and gears. A first grain collection drawer is inserted into the lower end of the internal cavity of the main body. A second grain collection drawer is inserted into the bottom of the internal cavity. A screen is installed inside the first grain collection drawer.

[0006] A discharge ramp is fixedly connected to the front end of the cutting plate, a baffle is fixedly connected to the side of the discharge ramp, and a collection cylinder is fixedly connected to the side of the equipment body. The collection cylinder has three sets of installation slots of the same size inside, and a collection frame is installed inside the installation slot.

[0007] An electric slide rail is installed on the top of the internal cavity of the device body. A sliding plate is slidably connected to one end of the electric slide rail. Multiple sets of electric push rods are fixedly connected below the sliding plate, and multiple sets of cutting blades are fixedly connected below the electric push rods.

[0008] Vacuum cleaners are fixed to both sides of the device body, and vacuum ports are installed on both sides of the lower end of the internal cavity of the device body.

[0009] The first particle collection drawer is positioned above the second particle collection drawer.

[0010] The collecting cylinder is installed below the discharge inclined plate. The collecting cylinder is driven by a bottom motor, and the collecting frames inside the three sets of mounting slots are used to collect the front, middle and tail sections of corn, respectively.

[0011] The electric slide rails are provided in two sets and are driven by the motor inside the equipment body. The slitting mechanism, consisting of the sliding plate, electric push rod and slitting blade, is provided in three sets.

[0012] The working principle and process of this utility model:

[0013] When fresh corn is placed on the slitting plate, the pusher starts operating. Driven by the motor and gears, the corn is propelled forward along the guide plate, preparing it for the subsequent slitting operation.

[0014] The collecting cylinder is driven by a bottom motor. When the corn segments are cut and slide down the discharge ramp, the collecting cylinder rotates. The collecting frames in the three sets of installation slots pass under the discharge ramp in sequence to collect the front, middle and tail segments of the corn, thus achieving classified collection of corn segments from different parts.

[0015] When slicing fresh corn, the various drive components within the equipment are activated. The electric slide rail drives the sliding plate to slide along the track, while the electric push rod extends or retracts according to actual slicing needs, thereby adjusting the height of the slicing blades to accommodate fresh corn of different lengths and thicknesses. These three slicing mechanisms can slice multiple ears of fresh corn simultaneously, greatly improving slicing efficiency.

[0016] During the cutting process, some of the corn kernels fall through the kernel drain holes above the cutting plate. A first and second kernel collection drawer, positioned vertically above each other, are inserted into the lower end of the internal cavity of the device. The first kernel collection drawer is located above the second and contains a screen. Larger kernels are intercepted by the screen and remain in the first kernel collection drawer, while smaller kernels pass through the screen and fall into the second kernel collection drawer below. This achieves the classified collection of kernels, facilitating subsequent recycling.

[0017] Vacuum cleaners are fixedly installed on both sides of the equipment body, and suction ports are located on both sides of the lower end of the internal cavity of the equipment body. Throughout the slitting process, the vacuum cleaners work continuously, sucking away the dust generated during slitting and any small particles that may be scattered, maintaining a clean working environment and avoiding adverse effects on the health of operators and the operation of the equipment.

[0018] The beneficial effects of this utility model are:

[0019] 1. In this utility model, multiple sets of particle leakage holes are provided above the cutting plate. The particles generated by cutting can fall through the leakage holes and be collected by the first particle collection drawer and the second particle collection drawer below. The screen installed in the first particle collection drawer can classify the particles according to their size. Larger particles remain in the first particle collection drawer, and smaller particles fall into the second particle collection drawer, which facilitates subsequent targeted recycling and greatly reduces resource waste.

[0020] 2. In the past, broken kernels often mixed into the finished product, affecting the quality of fresh corn. This device uses baffles on the side of the discharge inclined plate to prevent corn segments from slipping out of the designated path. Combined with the precise classification and collection by the collection cylinder, it effectively avoids broken kernels mixing into the finished product, ensuring the purity and high quality of the product. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0022] Figure 2 This is a schematic diagram of the structure at point A in an embodiment of this utility model;

[0023] Figure 3 This is a side sectional view of an embodiment of the present invention;

[0024] Figure 4 This is a structural schematic diagram of the back of an embodiment of this utility model.

[0025] In the diagram: 1. Equipment body; 2. Cutting plate; 3. Particle leakage hole; 4. Guide partition; 5. Pushing strip; 6. First particle collection drawer; 7. Second particle collection drawer; 8. Screen; 9. Discharge ramp; 10. Baffle; 11. Collection cylinder; 12. Mounting groove; 13. Collection frame; 14. Electric slide rail; 15. Sliding plate; 16. Electric push rod; 17. Cutting blade; 18. Vacuum cleaner; 19. Dust suction port. Detailed Implementation

[0026] Please see Figures 1 to 4 The image shown is an embodiment of this utility model.

[0027] An adjustable fresh corn slitting device includes a main body 1, with a slitting plate 2 fixedly connected inside the cavity of the main body 1. This plate serves as the main operating platform for corn slitting. Multiple sets of guide partitions 4 are evenly distributed above the slitting plate 2, with pusher belts 5 extending from both sides, driven by an internal motor and gears. When fresh corn is placed on the slitting plate 2, the pusher belts 5 activate, propelling the corn forward along the guide partitions 4 under the drive of the motor and gears, preparing it for subsequent slitting operations.

[0028] Multiple sets of particle leakage holes 3 are also provided above the slitting plate 2 to handle corn particles generated during the slitting process. A discharge ramp 9 is fixedly connected to the front end of the slitting plate 2, and baffles 10 on the side of the discharge ramp 9 prevent the slid corn segments from slipping off the designated path. A collection cylinder 11 is installed on the side of the equipment body 1, containing three sets of identical mounting slots 12, each containing a collection frame 13. The collection cylinder 11 is driven by a bottom motor. When the slid corn segments slide down the discharge ramp 9, the collection cylinder 11 rotates, and the collection frames 13 in the three mounting slots 12 pass sequentially below the discharge ramp 9, collecting the front, middle, and rear sections of the corn respectively, achieving classified collection of corn segments from different parts.

[0029] Two sets of electric slide rails 14 are installed at the top of the internal cavity of the equipment body 1. The electric slide rails 14 are driven by a motor inside the equipment body 1. One end of the electric slide rail 14 is slidably connected to a sliding plate 15. Multiple sets of electric push rods 16 are fixed below the sliding plate 15. Multiple sets of cutting blades 17 are connected below the electric push rods 16. The cutting mechanism consisting of the sliding plate 15, the electric push rods 16, and the cutting blades 17 consists of three sets. When cutting fresh corn, the various driving components inside the equipment body 1 are activated. The electric slide rails 14 drive the sliding plate 15 to slide along the track. At the same time, the electric push rods 16 can extend or shorten according to the actual cutting needs, thereby adjusting the height of the cutting blades 17 to accommodate fresh corn of different lengths and thicknesses. These three sets of cutting mechanisms can cut multiple ears of fresh corn at the same time, greatly improving the cutting efficiency.

[0030] During the cutting process, some of the corn kernels produced will fall downwards through the kernel drain holes 3 above the cutting plate 2. A first kernel collection drawer 6 and a second kernel collection drawer 7, distributed vertically, are inserted into the lower end of the internal cavity of the device body 1. The first kernel collection drawer 6 is located above the second kernel collection drawer 7, and a screen 8 is installed inside the first kernel collection drawer 6. Larger kernels are intercepted by the screen 8 and remain in the first kernel collection drawer 6, while smaller kernels pass through the screen 8 and fall into the second kernel collection drawer 7 below, achieving classified collection of kernels for easy subsequent recycling.

[0031] Vacuum cleaners 18 are fixedly installed on both sides of the equipment body 1, and suction ports 19 are provided on both sides of the lower end of the internal cavity of the equipment body 1. During the entire cutting process, the vacuum cleaners 18 work continuously, sucking away the dust generated during cutting and any small particles that may be scattered through the suction ports 19, keeping the working environment clean and avoiding adverse effects on the health of operators and the operation of the equipment.

Claims

1. An adjustable slitting device for fresh market corn production, characterized by: Including device body (1), the inside cavity of device body (1) is fixed with the cutting plate (2), the cutting plate (2) is provided with a plurality of groups of granule leakage holes (3) above, the cutting plate (2) is uniformly fixed with a plurality of groups of guide baffle (4) above, the guide baffle (4) extends out the advancing leather strip (5) on both sides, the advancing leather strip (5) is driven by the motor and gear in its inside, the first granule collection drawer (6) is inserted into the lower end of the inside cavity of device body (1), the second granule collection drawer (7) is inserted into the bottom of the inside cavity, the screen (8) is installed in the first granule collection drawer (6).

2. The slitting device for adjustable fresh corn production according to claim 1, characterized in that: The cutting plate (2) is fixed with the discharge inclined plate (9) at the front end outlet, the discharge inclined plate (9) is fixed with the baffle (10) on the side, the collecting cylinder (11) is fixed on the side of device body (1), the collecting cylinder (11) is provided with three groups of mounting slots (12) with the same size in the inside, and the collecting frame (13) is installed in the mounting slot (12).

3. The slitting device for adjustable fresh corn production according to claim 1, characterized in that: The device body (1) is provided with the electric sliding rail (14) on the top of the inside cavity, one end of the electric sliding rail (14) is slidably connected with the sliding plate (15), a plurality of electric push rods (16) are fixed below the sliding plate (15), and a plurality of cutting blades (17) are fixed below the electric push rod (16).

4. The slitting device for adjustable fresh corn production according to claim 1, characterized in that: The device body (1) is fixed with the dust collection machine (18) on both sides, and the dust suction port (19) is installed on both sides of the lower end of the inside cavity of device body (1).

5. The slitting device for adjustable fresh corn production according to claim 1, characterized in that: The first granule collection drawer (6) is arranged above the second granule collection drawer (7).

6. The slitting device for adjustable fresh corn production according to claim 2, characterized in that: The collecting cylinder (11) is installed below the discharge inclined plate (9), the collecting cylinder (11) is driven by the bottom motor, and the collecting frame (13) in the three groups of mounting slots (12) is used to collect the front section, middle section and tail section of corn respectively.

7. The slitting device for adjustable fresh corn production according to claim 3, characterized in that: The electric sliding rail (14) is provided with two groups, and is driven by the motor in the inside of device body (1), the cutting mechanism composed of sliding plate (15), electric push rod (16) and cutting blade (17) is provided with three groups.

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