Forming device for preparing building blocks

Abstract

The utility model discloses a forming device for preparing building blocks, which belongs to the field of concrete preparation equipment, solves the technical problems that the existing module is inconvenient to transfer and the production process is too long, and comprises a track objective table, a mixer discharge port, a static primary curing chamber and a steam curing chamber, wherein the mixer discharge port, the static primary curing chamber and the steam curing chamber are arranged along the track of the track objective table; the number of the track objective tables is not less than two, the track objective tables are provided with mold grooves used for receiving mixed materials, the track objective tables are connected with a discharging port of the stirring machine, the static-stop primary curing chamber and the steam curing chamber through tracks, a cutting assembly is arranged between the static-stop primary curing chamber and the steam curing chamber, and the mold grooves are of a splicing structure. Detachable cutting insertion plates are distributed on the mold groove, and a stacking assembly is arranged at the end, away from a discharging opening of the stirring machine, of the steam curing chamber. The whole process is high in automation degree, dense in production and high in efficiency, long-distance transfer of the modules is avoided, related processes are integrated, and batched, large-scale and high-efficiency building block production is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to concrete preparation equipment field. BACKGROUND

[0002] Building blocks are man-made block materials commonly used in the building field, which are usually made of concrete, industrial waste (such as slag, fly ash, etc.) or local materials, have the advantages of larger size than bricks, simple equipment, faster masonry speed, etc., and meet the requirements of wall reform in the development of building industrialization.

[0003] Autoclaved aerated concrete block is a kind of material mainly made of cement, lime, slag, sand, fly ash, gas generating agent, bubble stabilizer and adjusting agent, which includes the following production steps: mixing: after weighing, a proper amount of water, gravel and dry cement are mixed, then water is added, and during the mixing of raw materials, a proper amount of gas generating agent needs to be added to generate bubbles, so that the concrete block has the characteristics of light weight and porosity; molding: the mixture is poured in a mold in a special machine, and the mold determines the shape of the block and the size of the inner wall and outer structure; solidification: the block is placed in a steam oven (low or high pressure) to make it hard; and forming: the dry block is stacked in a cube for easy storage. Autoclaved aerated concrete block is mainly used for filling the outer wall of frame structure and cast-in-place concrete structure building, separating the inner wall, and can also be applied to the outer wall of anti-seismic ring beam structure multi-storey building or thermal insulation composite wall, and can also be used for thermal insulation and insulation of building roof. Compared with traditional clay bricks, autoclaved aerated concrete block can save land resources, improve the thermal insulation effect of building wall and improve the building energy saving effect. Therefore, developing and applying autoclaved aerated concrete block products can achieve good economic and social benefits and has broad development prospects.

[0004] However, due to the complicated production steps of autoclaved aerated concrete block, it needs to be static and cut after pouring during production process, the whole static and cutting maintenance is in different areas, and the module needs to be transported again, so the whole process cycle is long and the production efficiency cannot be improved. Utility model content

[0005] The utility model aims at: in order to solve the above technical problem, the utility model provides a forming device for preparing building block.

[0006] The utility model adopts the following technical scheme in order to realize the above purpose:

[0007] The application discloses a forming device for preparing building blocks, which comprises a track carrier, a mixer discharge port and a static initial curing chamber and a steam curing chamber arranged along the track of the track carrier, wherein the track carrier is provided with no less than two track carriers, a mold groove for receiving mixed materials is arranged on the track carrier, the track carrier is connected with the mixer discharge port, the static initial curing chamber and the steam curing chamber through a track, a cutting assembly is arranged between the static initial curing chamber and the steam curing chamber, the mold groove adopts a splicing structure, detachable cutting inserts are distributed on the mold groove, and a stacking assembly is arranged at the end of the steam curing chamber away from the mixer discharge port.

[0008] Through the above scheme, the track carrier and the mold groove are arranged, so that the track carrier can be moved along the track to receive and pour the mixed materials at the mixer discharge port, and then the static initial curing can be completed in the static initial curing chamber. Then, the cutting assembly is used for cutting into single blocks. The cutting inserts can be arranged according to the specifications of the blocks, the cutting inserts are removed during cutting, the cutting is facilitated, then the track carrier is moved to the steam curing chamber, and the stacking assembly is used for stacking and curing, the whole process is highly automated, the production is intensive, the efficiency is high, the long-distance transportation of the mold is avoided, the related processes are integrated, and the batch production, large-scale production and high efficiency of the blocks are ensured.

[0009] Further, the cutting assembly comprises hydraulic lifting tables arranged on both sides of the track of the track carrier, and wiresaws are arranged on the hydraulic lifting tables. The distribution positions of the cutting inserts are matched with the specifications of the concrete blocks.

[0010] Through the above scheme, the hydraulic lifting tables and the wiresaws are arranged, so that the concrete in the mold groove can be cut after the cutting inserts are removed, and the distribution positions of the cutting inserts are matched with the specifications of the concrete blocks, thereby facilitating accurate cutting.

[0011] Further, the end of the cutting insert is provided with a plug-in protrusion, the plug-in protrusions on adjacent cutting inserts are connected with each other, and the wiresaws are distributed in several groups and have the same number as the cutting inserts.

[0012] Through the above scheme, the plug-in protrusions are arranged and connected with each other, so that the cutting inserts can be removed and installed at one time, and the working efficiency is improved.

[0013] Further, a rotary table is rotatably connected to the upper end face of the track carrier through a bearing, a rotary tray is arranged on the rotary table, the mold groove is arranged on the rotary tray, and the cutting inserts are distributed on the peripheral walls of the mold groove.

[0014] Through the above scheme, the rotary table is arranged to facilitate the arrangement of the rotary tray, so that the rotary table, the rotary tray and the mold groove can be rotated together, and then the wiresaws can be used for cutting.

[0015] Further, the upper end face of the rotating tray is detachably connected with a stop block at four corners of the mold groove, and the stop block abuts against the mold groove.

[0016] Through the above scheme, the stop block is arranged to facilitate the fixation of the mold groove, the maintenance of the mold groove shape, and the pouring and cutting.

[0017] Further, the upper end face of the rotating tray is provided with a slot, and the bottom end of the stop block is inserted into the slot for fixation.

[0018] Through the above scheme, the plug-in connection is adopted, and the disassembly is convenient.

[0019] Further, the stop block and the upper end face of the rotating tray are fixed by bolts.

[0020] Through the above scheme, the bolt fixation is adopted, and the fixation is firm.

[0021] Further, the stockpile assembly comprises a through groove adapted to a forklift arranged on the bottom plate of the rotating tray, and a stockpile trolley adapted to the rotating tray arranged in the steam curing chamber.

[0022] Through the above scheme, the through groove is arranged to facilitate the use of the forklift to unload the rotating tray, and the stockpile trolley is arranged to facilitate the carrying of the rotating tray and the stockpiling.

[0023] The beneficial effects of the utility model are as follows:

[0024] 1. The utility model discloses a simple structure, sets up the track load platform and the mold groove, facilitates the material pouring of the discharge port of the stirrer, and the track load platform moves along the track and completes the static solidification in the static stop preliminary curing chamber after pouring is finished, then is cut into single block by cutting assembly, the cutting plug is set by setting the cutting plug, and the cutting plug is removed when cutting, which is convenient for cutting, then moves to the steam curing chamber and is stacked and maintained by the stockpile assembly, the whole process is highly automated, and the production is intensive and efficient, avoids long-distance transportation of the module, integrates the related process, guarantees batch scale and high efficiency of block production.

[0025] 2. The rotating tray is conveniently arranged by setting the rotating table, the rotating table and the mold groove are driven to rotate together by the rotating table, and then the linear saw is conveniently cut. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is the overall structure schematic diagram of the utility model, wherein in order to facilitate display, the steam curing chamber part adopts a sectional view;

[0027] Figure 2 It is Figure 1 The enlarged structure schematic diagram of part A in it;

[0028] Figure 3 is Figure 1 B part of the enlarged structure diagram.

[0029] Reference signs: 11, track loading table; 12, blender discharge port; 13, static initial curing chamber; 14, steam curing chamber; 15, mold groove; 16, cutting plugboard; 17, hydraulic lifting platform; 18, wire saw; 19, plug-in protrusion; 20, rotary table; 21, rotary tray; 22, stop block; 23, insertion slot; 24, through slot; 25, stacking trolley. DETAILED DESCRIPTION

[0030] To make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described below in connection with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some but not all of the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0031] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.

[0032] Example 1

[0033] As Figure 1 and Figure 2 and Figure 3As shown, the embodiment provides a forming device for preparing building blocks, which comprises a track carrier 11, a mixer discharge port 12 and a static initial curing chamber 13 and a steam curing chamber 14 arranged along the track of the track carrier 11, the static initial curing chamber 13 is used for preliminary static initial curing at normal temperature or 60-80° temperature with micro-pressure, a radiator is used to keep the temperature and promote the molding of the concrete, the track carrier 11 is pulled along the track by a motor or an internal combustion engine, the track is a rail, the track carrier 11 is provided with not less than 2, and 3 in the embodiment, a mold groove 15 for receiving the mixed material is arranged on the track carrier 11, the track carrier 11 is connected with the mixer discharge port 12, the static initial curing chamber 13 and the steam curing chamber 14 through the track, the steam in the steam curing chamber 14 is provided by a boiler, the steam curing chamber 14 provides steam and pressure, the curing time is 6-10h, a cutting assembly is arranged between the static initial curing chamber 13 and the steam curing chamber 14, the mold groove 15 adopts a splicing structure, and a detachable cutting plug 16 is distributed on the mold groove 15, and a stacking assembly is arranged at the end of the steam curing chamber 14 away from the mixer discharge port 12. The track carrier 11 is arranged with the mold groove 15, which facilitates the material pouring at the mixer discharge port 12, and after pouring, the track carrier 11 moves along the track and completes the static solidification in the static initial curing chamber 13, and then cuts into single blocks through the cutting assembly, by arranging the cutting plug 16, the cutting plug 16 can be arranged according to the block specification, the cutting plug 16 is removed during cutting, which facilitates cutting, and then moves to the steam curing chamber 14 and stacks and cures through the stacking assembly, the whole process has high automation degree, high production intensity and high efficiency, long-distance transportation of the mold is avoided, related processes are integrated, and batch production, large-scale production and high efficiency of the block production are ensured.

[0034] After static curing, the concrete blank needs to be cut, referring to Figure 1 and Figure 2 and Figure 3 , the cutting assembly comprises a hydraulic lifting platform 17 arranged on both sides of the track of the track carrier 11, a wire saw 18 is arranged on the hydraulic lifting platform 17, the cutting plug 16 is distributed at a position matched with the specification of the concrete block, a plug-in protrusion 19 is arranged at the end of the cutting plug 16, the plug-in protrusions 19 on adjacent cutting plugs 16 are connected with each other, the wire saw 18 is distributed in several groups and has the same number as the cutting plugs 16. A turntable 20 is rotatably connected to the upper end surface of the track carrier 11 through a bearing, a rotary tray 21 is arranged on the turntable 20, the mold groove 15 is arranged on the rotary tray 21, and the cutting plug 16 is distributed around the peripheral wall of the mold groove 15.

[0035] Therefore, the rotary table 20 is arranged to facilitate the arrangement of the rotating tray 21, that is, to improve the rotation of the rotary table 20 to drive the rotating tray 21 and the mold groove 15 to rotate together, the plug-in protrusions 19 are arranged and connected to each other, the cutting plug plate 16 is conveniently taken down and installed at one time, the working efficiency is improved, and then the wire saw 18 is conveniently cut, the hydraulic lifting platform 17 is arranged, and the wire saw 18 is conveniently cut after the cutting plug plate 16 is taken down, the concrete in the mold groove 15 is conveniently cut, one end is cut, the rotary table 20 is rotated to cut the other end, and the cutting plug plate 16 is distributed at a position matched with the specification of the concrete block to facilitate accurate cutting.

[0036] Referring to Figure 1 and Figure 2 and Figure 3 In order to improve the stability of the mold groove 15, the upper end face of the rotating tray 21 is detachably connected with a stop block 22 at four corners of the mold groove 15, the stop block 22 abuts against the mold groove 15, the upper end face of the rotating tray 21 is provided with a slot 23, and the bottom end of the stop block 22 is inserted into the slot 23 for fixation. The stop block 22 is arranged to facilitate the fixation of the mold groove 15, maintain the shape of the mold groove 15, facilitate pouring and cutting, and is detachable by plug-in connection.

[0037] Referring to Figure 1 and Figure 2 The stockpile assembly comprises a through slot 24 arranged on the bottom plate of the rotating tray 21 and matched with a forklift, and a stockpile trolley 25 arranged in the steam curing chamber 14 and matched with the rotating tray 21. The through slot 24 is arranged to facilitate the use of the forklift to unload the rotating tray 21, and the stockpile trolley 25 is arranged to facilitate the loading of the rotating tray 21 and facilitate the stockpiling.

[0038] Embodiment two

[0039] Embodiment two and embodiment one are basically the same in structure, except that the stop block 22 and the upper end face of the rotating tray 21 are fixed by bolts in embodiment two. The bolts are used for fixing, and the fixing is firm.

[0040] The embodiment principle is that the utility model has the advantages of simple structure, the arrangement of the track object table 11 is matched with the mold groove 15, material pouring and pouring are facilitated at the discharge port 12 of the mixer, the track object table 11 is moved along the track and is statically cured in the static stopping and curing chamber 13, then the cutting assembly is used for cutting into single blocks, the cutting plug plate 16 is arranged according to the block specification, the cutting plug plate 16 is taken down during cutting, cutting is facilitated, then the steam curing chamber 14 is moved and the stockpile assembly is used for stockpiling, the whole process has high automation degree, production is intensive, efficiency is high, long-distance transportation of the mold is avoided, related processes are integrated, batch production, large-scale and high-efficiency of the block production are guaranteed.

[0041] It should be noted that the connection relationship of components not specifically mentioned in the present application is defaulted to be the prior art. Since it does not involve the invention point and is generally applied in the prior art, the structure connection relationship is not described in detail.

Claims

1. A forming device for the production of building blocks, characterized in that The track carrier (11) is provided with no less than two track carriers (11), and the track carrier (11) is provided with a mold groove (15) for receiving mixed materials, and the track carrier (11) is connected with the mixer discharge port (12), the static stop initial curing chamber (13) and the steam curing chamber (14) through a track, and a cutting assembly is arranged between the static stop initial curing chamber (13) and the steam curing chamber (14), and the mold groove (15) adopts a splicing structure, and the mold groove (15) is distributed with detachable cutting inserts (16).

2. A forming device for the production of building blocks according to claim 1, characterized in that The cutting assembly comprises hydraulic lifting platforms (17) arranged on both sides of the track carrier (11), and the hydraulic lifting platforms (17) are provided with wire saws (18), and the distribution positions of the cutting inserts (16) are adapted to the specifications of the concrete blocks.

3. A forming device for the production of building blocks according to claim 2, characterized in that The cutting inserts (16) are provided with plug-in protrusions (19) at the ends, the plug-in protrusions (19) on adjacent cutting inserts (16) are connected with each other, and the wire saws (18) are distributed in several groups and are provided in the same number as the cutting inserts (16).

4. A forming device for the production of building blocks according to claim 3, characterized in that The upper end surface of the track carrier (11) is provided with a rotary table (20) through bearing rotation, the rotary table (20) is provided with a rotary tray (21), the mold groove (15) is arranged on the rotary tray (21), and the cutting inserts (16) are distributed on the peripheral walls of the mold groove (15).

5. A forming device for the production of building blocks according to claim 4, characterized in that The upper end surface of the rotary tray (21) is detachably connected with a stop block (22) at four corners of the mold groove (15), and the stop block (22) abuts against the mold groove (15).

6. A forming device for the production of building blocks according to claim 5, characterized in that The upper end surface of the rotary tray (21) is provided with a slot (23), and the bottom end of the stop block (22) is inserted into the slot (23) for fixation.

7. A forming device for the production of building blocks according to claim 5, characterized in that The stop block (22) and the upper end surface of the rotary tray (21) are fixed by bolts.

8. A forming device for the production of building blocks according to claim 4, characterized in that The bottom plate of the rotary tray (21) is provided with a through groove (24) matched with a forklift, and the steam curing chamber (14) is provided with a stacking trolley (25) matched with the rotary tray (21).

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