Efficient filter box welding machine
By designing the support frame, positioning components, and cooling components, the problems of positional displacement and deformation during the filter box welding process were solved, achieving efficient welding and extending service life.
Patent Information
- Application Number
- CN202423257123.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-29
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-29
AI Technical Summary
The lack of positioning and fixing devices during the welding process of existing filter boxes leads to welding position deviation, which reduces welding efficiency. Furthermore, high-temperature welding can easily cause filter box deformation, reducing service life.
The filter box is quickly positioned and welded by using a support frame, positioning components, and cooling components. The heat is discharged through a cooling fan and exhaust vents to reduce the temperature after welding.
This technology enables rapid positioning and welding of filter boxes, improving welding efficiency. Furthermore, by reducing the deformation of the filter boxes after welding through cooling, the product's service life is extended.
Smart Images

Figure CN223763810U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding processing, and more specifically, to a high-efficiency filter box welding machine. Background Technology
[0002] Filter cartridges, typically used as filtration components in gas masks or air purifiers, consist of a filter as the base material, sealed within a plastic or metal casing. They are filled with specific types of activated carbon or other filter media to remove impurities from the air. Filter cartridges come in various shapes, commonly including cylindrical and trapezoidal, to suit different usage needs.
[0003] In existing technologies, filter boxes typically require welding. However, due to the lack of a positioning and fixing device during the welding process, the welded position may shift, requiring reheating and remelting, which takes more time and reduces welding efficiency. Furthermore, because the welding temperature is high and the filter box is made of plastic, the newly welded filter box is prone to deformation, reducing its service life.
[0004] Therefore, we have made improvements and proposed a high-efficiency filter box welding machine. Utility Model Content
[0005] The purpose of this invention is to address the current practice of requiring reheating and melting for welding, which reduces welding efficiency and easily causes deformation of the newly welded filter box, thus reducing its service life.
[0006] In order to achieve the above-mentioned objectives and improve the above-mentioned problems, this utility model provides a high-efficiency filter box welding machine, including a support frame, a positioning component, and a cooling component. The support frame is provided with a positioning component for positioning and welding filter boxes, and a cooling component for cooling the filter box welding is provided below the positioning component.
[0007] The positioning component includes a telescopic column disposed inside the support frame. A sliding plate is fixedly connected to the top of the telescopic column. A positioning block is slidably connected inside the sliding plate. One end of the positioning block is engaged with a first filter box. A heating plate is disposed at the top of the first filter box. A second filter box is disposed at the top of the heating plate. A fixing plate is disposed above the second filter box. A threaded column is fixed to the side of the fixing plate. A threaded rod is threadedly connected inside the threaded column. A first connecting plate is rotatably connected to the side of the first filter box. A second connecting plate is disposed above the first connecting plate.
[0008] As a preferred technical solution of this application, a snap-fit block is fixedly connected to one end of the threaded rod.
[0009] As a preferred technical solution of this application, the side of the positioning block and the sliding plate are connected by a telescopic spring.
[0010] As a preferred technical solution of this application, a push plate is fixedly connected between the first connecting plate and the second connecting plate, and a second telescopic cylinder is fixedly connected to the side of the push plate.
[0011] As a preferred technical solution of this application, the heating plate is electrically connected to a power supply switch.
[0012] As a preferred technical solution of this application, a connecting frame is fixedly connected to the side of the heating plate, and a first telescopic cylinder is fixedly connected to one end of the connecting frame.
[0013] As a preferred technical solution of this application, the cooling component includes a vent box disposed on the outer surface of the support frame, a vent hole is provided at the top of the vent box, a vent column is fixedly connected to the top of the vent hole, a cooling fan is disposed inside the vent column, and a drive motor is fixedly connected to the top of the cooling fan.
[0014] As a preferred technical solution of this application, the ventilation box has an exhaust hole on its side.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] In the scheme of this application:
[0017] 1. By using a positioning block, heating plate, first telescopic cylinder and second telescopic cylinder, the first filter box body and the second filter box body are automatically welded into a filter box through positioning, heating and cylinder pushing. This achieves rapid positioning and welding of the filter box, improves welding efficiency, and solves the problem of needing to reheat and melt the welding in the prior art, which reduces welding efficiency.
[0018] 2. By manually starting the motor to drive the cooling fan and exhaust vent, the heat generated by the heating plate is discharged through the exhaust vent to reduce the overall temperature. This reduces the temperature after welding, improves the product's service life, and solves the problem in existing technologies that easily cause deformation of newly welded filter boxes, thus reducing their service life. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the high-efficiency filter box welding machine provided in this application;
[0020] Figure 2 This is a structural schematic diagram of the components such as the telescopic column, sliding plate, and positioning block in the high-efficiency filter box welding machine provided in this application;
[0021] Figure 3 A schematic diagram of the structure of components such as the heating plate, the second filter box body, and the threaded rod in the high-efficiency filter box welding machine provided in this application;
[0022] Figure 4A schematic diagram of the cooling fan and drive motor in the high-efficiency filter box welding machine provided in this application;
[0023] Figure 5 This is a cross-sectional structural diagram of the snap-fit block and vent hole in the high-efficiency filter box welding machine provided in this application.
[0024] The image shows:
[0025] 1. Support frame; 2. Positioning assembly; 3. Cooling assembly; 201. Telescopic column; 202. Sliding plate; 203. Positioning block; 204. First filter box body; 205. Heating plate; 206. Second filter box body; 207. Fixing plate; 208. Threaded column; 209. Threaded rod; 210. First connecting plate; 211. Second connecting plate; 301. Ventilation box; 302. Ventilation column; 303. Cooling fan; 304. Drive motor; 4. Snap-fit block; 5. Telescopic spring; 6. Push plate; 7. Second telescopic cylinder; 8. Power switch; 9. Connecting frame; 10. First telescopic cylinder; 11. Exhaust port. Detailed Implementation
[0026] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0027] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0028] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0029] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0030] Example
[0031] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4A high-efficiency filter box welding machine includes a support frame 1, a positioning component 2, and a cooling component 3. The support frame 1 is equipped with a positioning component 2 for positioning the filter box for welding, and a cooling component 3 for cooling the filter box during welding is provided below the positioning component 2.
[0032] Positioning component 2 includes a telescopic column 201 disposed inside the support frame 1. A sliding plate 202 is fixedly connected to the top of the telescopic column 201. A positioning block 203 is slidably connected inside the sliding plate 202. One end of the positioning block 203 is engaged with a first filter box 204. A heating plate 205 is disposed at the top of the first filter box 204. A second filter box 206 is disposed at the top of the heating plate 205. A fixing plate 207 is disposed above the second filter box 206. A threaded column 208 is fixed to the side of the fixing plate 207. A threaded rod 209 is threadedly connected inside the threaded column 208. A first connecting plate 210 is rotatably connected to the side of the first filter box 204. A second connecting plate 211 is disposed above the first connecting plate 210. First, place the first filter box 204 on the sliding plate 202, causing the positioning block 203 on the surface of the first filter box 204 to slide on the sliding plate 202. Then, the positioning block 203 begins to compress the telescopic spring 5. When the bottom of the first filter box 204 lands on the sliding plate 202, the positioning block 203, under the restoring deformation of the telescopic spring 5, begins to push the positioning block 203 to lock the first filter box 204. At the same time, the first telescopic cylinder 10 is activated, causing the first telescopic cylinder 10 to push the connecting frame 9 to move. The connecting frame 9 then moves the heating plate 205 upwards from the first filter box 204, so that the heating plate 205 is tightly attached to one end of the first filter box 204. Then, manually flip the second filter box 206 over and place it. In the fixed position, simultaneously rotate the threaded rod 209 manually, causing it to push the locking block 4 against the second filter box 206. The open end of the second filter box 206 contacts the heating plate 205. Then, turn on the power switch 8 to supply power to the heating plate 205, causing it to generate heat and melt the open ends of the first filter box 204 and the second filter box 206. After the heating plate 205 has been heated for a certain time, manually turn off the power switch 8 to stop the heating of the heating plate 205. Then, close the first telescopic cylinder 10, causing it to retract the connecting frame 9 and the heating plate 205. Simultaneously, start the second telescopic cylinder 7, causing its telescopic end to push... The moving plate 6 pushes the first connecting plate 210 and the second connecting plate 211, causing the first connecting plate 210 to move the first filter box 204 downward, pushing the sliding plate 202 to compress the telescopic column 201 and retract it. As a result, the first filter box 204 moves downward away from the heating plate 205. On the other hand, the second connecting plate 211 moves the second filter box 206 upward. When the heating plate 205 moves out of the support frame 1, the second telescopic cylinder 7 is manually closed, causing the second telescopic cylinder 7 to bring the opening ends of the first filter box 204 and the second filter box 206 together. Then, the first filter box 204 and the second filter box 206 are welded together to form a filter box, which can quickly position and weld the filter box and improve welding efficiency.
[0033] Furthermore, such as Figure 1 and Figure 3As shown, the cooling component 3 includes a vent box 301 disposed on the outer surface of the support frame 1. The vent box 301 has a vent hole at its top, and a vent column 302 is fixedly connected to the top of the vent hole. A cooling fan 303 is disposed inside the vent column 302, and a drive motor 304 is fixedly connected to the top of the cooling fan 303. When the drive motor 304 is manually started, it drives the cooling fan 303 to rotate, so that the cooling fan 303 starts to blow air into the vent. Subsequently, the air force dissipates the heat generated by the heating plate 205 through the exhaust hole 11, thereby reducing the temperature of the heating plate 205, the first filter box 204 and the second filter box 206, which can reduce the temperature after welding and improve the service life of the product.
[0034] The high-efficiency filter box welding machine provided by this utility model is used as follows:
[0035] First, the first filter box 204 is placed on the sliding plate 202, causing the positioning block 203 on the surface of the first filter box 204 to slide on the sliding plate 202. Then, the positioning block 203 begins to compress the telescopic spring 5. When the bottom of the first filter box 204 lands on the sliding plate 202, the positioning block 203, due to the restoring deformation of the telescopic spring 5, begins to push the positioning block 203 to lock the first filter box 204. Simultaneously, the first telescopic cylinder 10 is activated, causing the first telescopic cylinder 10 to push the connecting frame 9 to move. This causes the connecting frame 9 to move the heating plate 205 upwards from the first filter box 204. Subsequently, the heating plate 205... The first filter box 204 is placed in close contact with one end of the second filter box 206. Then, the second filter box 206 is manually flipped over and placed on the fixed surface. Simultaneously, the threaded rod 209 is manually rotated, causing it to push the locking block 4 against the second filter box 206. The open end of the second filter box 206 then contacts the heating plate 205. The power switch 8 is then activated, supplying power to the heating plate 205, causing it to generate heat and melt the open ends of the first filter box 204 and the second filter box 206. After the heating plate 205 has heated for a certain period, the power switch 8 is manually turned off to stop the heating of the heating plate 205. Heat is applied, then the first telescopic cylinder 10 is closed, causing the connecting frame 9 and heating plate 205 to retract. Simultaneously, the second telescopic cylinder 7 is activated, causing its telescopic end to push the push plate 6. The push plate 6 then pushes the first connecting plate 210 and the second connecting plate 211, causing the first connecting plate 210 to move the first filter box 204 downwards, pushing the sliding plate 202 to compress the telescopic column 201 and retract. This causes the first filter box 204 to move downwards away from the heating plate 205. On the other hand, the second connecting plate 211 moves the second filter box 206 upwards. When the heating plate 205 moves... When the support frame 1 is extended, the second telescopic cylinder 7 is manually closed, causing the second telescopic cylinder 7 to drive the opening ends of the first filter box 204 and the second filter box 206 to close together. Then, the first filter box 204 and the second filter box 206 are welded together to form a filter box. The drive motor 304 is manually started, causing the drive motor 304 to drive the cooling fan 303 to rotate. Thus, the cooling fan 303 begins to blow air into the ventilation fan. Subsequently, its air force dissipates the heat generated by the heating plate 205 through the exhaust port 11, thereby reducing the temperature of the heating plate 205, the first filter box 204 and the second filter box 206.
[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0037] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.
Claims
1. A high efficiency filter cartridge welding machine characterized by, Including support frame (1), positioning assembly (2), cooling assembly (3), the inside of support frame (1) is provided with the positioning assembly (2) for positioning filter box welding, the lower portion of positioning assembly (2) is provided with cooling assembly (3) for filter box welding cooling; The positioning assembly (2) includes a telescopic column (201) disposed inside the support frame (1), a sliding plate (202) fixedly connected to the top end of the telescopic column (201), a positioning block (203) slidably connected inside the sliding plate (202), a first filter box body (204) connected to one end of the positioning block (203), a heating plate (205) disposed at the top end of the first filter box body (204), a second filter box body (206) disposed at the top end of the heating plate (205), a fixed plate (207) disposed above the second filter box body (206), a threaded column (208) fixed to the side of the fixed plate (207), a threaded rod (209) threadedly connected inside the threaded column (208), a first connecting plate (210) rotatably connected to the side of the first filter box body (204), and a second connecting plate (211) disposed above the first connecting plate (210).
2. The high efficiency filter box welding machine of claim 1, wherein, One end of the threaded rod (209) is fixedly connected with a clamping block (4).
3. The high efficiency filter cartridge welding machine of claim 2, wherein, The positioning block (203) is connected to the sliding plate (202) by a telescopic spring (5).
4. The high efficiency filter cartridge welding machine of claim 3, wherein, A push plate (6) is fixedly connected between the first connecting plate (210) and the second connecting plate (211), and a second telescopic air cylinder (7) is fixedly connected to the side of the push plate (6).
5. The high efficiency filter cartridge welding machine of claim 4 wherein, The heating plate (205) is electrically connected with a power supply switch (8).
6. A high efficiency filter box welding machine as defined in claim 5 wherein, A connecting frame (9) is fixedly connected to the side of the heating plate (205), and a first telescopic air cylinder (10) is fixedly connected to one end of the connecting frame (9).
7. A high efficiency filter box welding machine as defined in claim 6 wherein, The cooling assembly (3) includes a ventilation box (301) disposed on the outer surface of the support frame (1), a ventilation hole is formed at the top end of the ventilation box (301), a ventilation column (302) is fixedly connected to the top end of the ventilation hole, a cooling fan (303) is disposed inside the ventilation column (302), and a driving motor (304) is fixedly connected to the top end of the cooling fan (303).
8. The high efficiency filter cartridge welding machine of claim 7, wherein, An exhaust hole (11) is formed in the side of the ventilation box (301).