Feeding and conveying system for aluminum material machining

By designing a feeding and conveying system for aluminum processing, and combining helical gears and a counter, the problem of existing equipment being unable to count was solved, enabling accurate statistics and efficient recording of aluminum rods, and improving the practicality of the equipment.

CN223765401UActive Publication Date: 2026-01-06YICHUN HONGFENG METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202520426217.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-01-06
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

Existing aluminum processing equipment lacks counting capabilities, making it impossible to centrally record the processing quantity and causing difficulties in subsequent statistics.

Method used

A feeding and conveying system for aluminum material processing was designed, including a feeding mechanism and a conveying mechanism. The system uses a helical gear and a counter to count aluminum rods. The counter is driven by the cooperation of the unloading roller, helical gear and transmission wheel to perform the counting.

Benefits of technology

It enables accurate counting of aluminum rods, improves the statistical efficiency of processing quantities and the ability to centrally record data, and enhances the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding and conveying system for aluminum material processing, which comprises a feeding mechanism and a conveying mechanism, and the feeding mechanism is connected above the conveying mechanism through a support column. The feeding mechanism is composed of a feeding box, a guide plate, a discharging bin, a discharging roller, a discharging groove, a first bevel gear, a second bevel gear, a counter, a feeding bin, a first transmission wheel, a second transmission wheel and a transmission belt. The aluminum bar conveying device has the advantages that an aluminum bar is placed in the feeding box of the feeding mechanism, then the conveying mechanism is started to convey the aluminum bar, meanwhile, the second transmission wheel is driven, the discharging roller is driven under the cooperation of the second transmission wheel, the first transmission wheel and the transmission belt, and the aluminum bar is discharged to the conveying mechanism in order; the discharging roller rotates and drives the first bevel gear at the same time, the counter is driven under cooperation of the first bevel gear and the second bevel gear, then the aluminum bars to be machined are counted through the counter, and the practicability of the device is improved advantageously.
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Description

Technical Field

[0001] This utility model relates to the technical field of aluminum processing equipment, and more specifically, to a feeding and conveying system for aluminum processing. Background Technology

[0002] The aluminum casting process includes melting and casting, extrusion, and coloring. The melting and casting process involves calculating the amount of various alloy components to be added based on the specific alloy designation required for production, rationally combining various raw materials, and adding them to the melting furnace according to process requirements. The molten aluminum is then cooled and cast into round ingots of various specifications under specific casting process conditions through a deep-well casting system. The round ingots are the billets for the extrusion process. Before extrusion, they must be heated to soften them and then cut to the required length. The heated round ingots are placed into the billet cylinder of the extrusion press, and then a hydraulic cylinder pushes the extrusion rod. The heated and softened aluminum alloy is extruded through the precision forming orifice of the die under the extrusion action.

[0003] The prior art discloses a raw material conveying device for an aluminum rod heating furnace, with application number CN202122532100.7, which relates to the field of aluminum processing technology and is capable of transporting aluminum rods into the heating furnace in an orderly manner.

[0004] The aforementioned utility model does not have a counting function, making it impossible to count the aluminum materials processed each day. This results in the inability to centrally record the processing quantity, causing problems with quantity statistics in later processing stages. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a feeding and conveying system for aluminum processing, which has the advantage of counting function, thereby solving the problems mentioned in the background technology.

[0007] (II) Technical Solution

[0008] To achieve the aforementioned advantages of having a counting function, the specific technical solution adopted by this utility model is as follows:

[0009] A feeding and conveying system for aluminum processing includes a feeding mechanism and a conveying mechanism. The feeding mechanism is connected to the upper part of the conveying mechanism via a support column. The feeding mechanism consists of a feeding box, a guide plate, an unloading bin, an unloading roller, an unloading chute, a first helical gear, a second helical gear, a counter, a feed bin, a first transmission wheel, a second transmission wheel, and a transmission belt. The upper surface of the feeding box has a feed bin, the interior of the feeding box has a guide plate, and the lower surface of the feeding box has an unloading bin. The interior of the unloading bin is connected to an unloading roller via a rotating shaft, and the surface of the unloading roller has an unloading chute. The surface of the rotating shaft has a first helical gear, and the first helical gear and the second helical gear are meshed together. The second helical gear is connected to the counter via the rotating shaft. The surface of the rotating shaft has a first transmission wheel, and the first transmission wheel is connected to the second transmission wheel via a transmission belt. The second transmission wheel is connected to the conveying mechanism.

[0010] Furthermore, the conveying mechanism consists of a conveyor frame, a conveyor roller, a conveyor belt, and a conveyor motor. The conveyor motor is provided on the side surface of the conveyor frame, the conveyor motor is connected to the conveyor roller via a rotating shaft, and a second drive wheel is provided on the surface of the conveyor roller. The conveyor roller is also provided with a drive belt.

[0011] Furthermore, the number of teeth of the first helical gear is three times the number of teeth of the second helical gear.

[0012] Furthermore, the guide plate is inclined.

[0013] Furthermore, the lower surface of the conveyor frame is provided with support legs.

[0014] Furthermore, a control panel is provided on the front of the conveyor.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a feeding and conveying system for aluminum material processing, which has the following beneficial effects:

[0017] In this invention, aluminum rods are placed in the feeding box of the feeding mechanism, and then the conveying mechanism is started to transport the aluminum rods. At the same time, the second transmission wheel is driven. With the cooperation of the second transmission wheel, the first transmission wheel, and the transmission belt, the unloading roller is driven to unload the aluminum rods onto the conveying mechanism in an orderly manner. As the unloading roller rotates, it drives the first helical gear. With the cooperation of the first helical gear and the second helical gear, the counter is driven. The counter is then used to count the aluminum rods to be processed, which helps to improve the practicality of the device. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of a feeding and conveying system for aluminum material processing according to an embodiment of the present utility model;

[0020] Figure 2 This is a structural diagram of the internal structure of the feeding box of an aluminum material processing feeding and conveying system according to an embodiment of the present utility model;

[0021] Figure 3 This is a schematic diagram of the first transmission wheel connection structure of a feeding and conveying system for aluminum material processing according to an embodiment of the present utility model.

[0022] In the picture:

[0023] 1. Feeding mechanism; 2. Conveying mechanism; 3. Support column; 4. Support leg; 5. Control panel; 6. Conveyor roller; 7. Conveyor belt; 8. Conveyor motor; 9. Feeding box; 10. Guide plate; 11. Unloading bin; 12. First drive wheel; 13. Second drive wheel; 14. Drive belt; 15. Unloading roller; 16. Unloading chute; 17. First helical gear; 18. Second helical gear; 19. Counter; 20. Feeding bin; 21. Conveying frame. Detailed Implementation

[0024] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0025] According to an embodiment of the present invention, a feeding and conveying system for aluminum material processing is provided.

[0026] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-3As shown, an aluminum material processing feeding and conveying system according to an embodiment of the present invention includes a feeding mechanism 1 and a conveying mechanism 2. The feeding mechanism 1 is connected to the upper part of the conveying mechanism 2 via a support column 3. The feeding mechanism 1 is composed of a feeding box 9, a guide plate 10, an unloading bin 11, an unloading roller 15, an unloading groove 16, a first helical gear 17, a second helical gear 18, a counter 19, a feed bin 20, a first transmission wheel 12, a second transmission wheel 13, and a transmission belt 14. The feed bin 20 is provided on the upper surface of the feeding box 9, the guide plate 10 is provided inside the feeding box 9, and the unloading bin 11 is provided on the lower surface of the feeding box 9. The unloading roller 15 is connected to the inside of the unloading bin 11 via a rotating shaft, and the unloading roller 15 has an unloading groove 16 on its surface. The first helical gear 17 is provided on the surface of the rotating shaft, and the first helical gear 17 and the second helical gear 18 are connected to each other. The device is connected by a first transmission wheel 12 on its surface. The first transmission wheel 12 is connected to the second transmission wheel 13 via a transmission belt 14. The second transmission wheel 13 is connected to the conveying mechanism 2. The aluminum rod is placed in the feeding box 9 of the feeding mechanism 1. Then, the conveying mechanism 2 is started to convey the aluminum rod and drive the second transmission wheel 13. With the cooperation of the second transmission wheel 13, the first transmission wheel 12 and the transmission belt 14, the unloading roller 15 is driven to unload the aluminum rod onto the conveying mechanism 2 in an orderly manner. The unloading roller 15 rotates while driving the first helical gear 17. With the cooperation of the first helical gear 17 and the second helical gear 18, the counter 19 is driven. The counter 19 then counts the aluminum rods to be processed, which helps to improve the practicality of the device.

[0027] In one embodiment, the conveying mechanism 2 consists of a conveying frame 21, a conveying roller 6, a conveyor belt 7, and a conveying motor 8. The conveying motor 8 is provided on the side surface of the conveying frame 21. The conveying motor 8 is connected to the conveying roller 6 through a rotating shaft. The surface of the conveying roller 6 is provided with a second transmission wheel 13 and a transmission belt 14. The conveying motor 8 drives the conveying roller 6 and the conveyor belt 7 to convey the aluminum material. At the same time, it drives the second transmission wheel 13. With the cooperation of the second transmission wheel 13, the first transmission wheel 12, and the transmission belt 14, the unloading roller 15 is driven, thereby providing power for the rotation of the unloading roller 15.

[0028] In one embodiment, the number of teeth of the first helical gear 17 is three times the number of teeth of the second helical gear 18, so that when the unloading roller 15 rotates once, the counter 19 counts 3.

[0029] In one embodiment, the guide plate 10 is inclined to facilitate the rolling of aluminum material.

[0030] In one embodiment, the lower surface of the conveyor frame 21 is provided with support legs 4 to increase the height of the conveyor frame 21 and facilitate the conveying of aluminum materials.

[0031] In one embodiment, a control panel 5 is provided on the front of the conveyor frame 21. The control panel 5 is used to control the feeding and conveying system. The control circuit of the control panel 5 can be implemented by simple programming by those skilled in the art. It is common knowledge in the art. It is only used and not modified. Therefore, the control method and circuit connection will not be described in detail.

[0032] Working principle: The aluminum rod is placed in the feeding box 9 of the feeding mechanism 1. Then, the conveying mechanism 2 is started to convey the aluminum rod. At the same time, the second transmission wheel 13 is driven. With the cooperation of the second transmission wheel 13, the first transmission wheel 12 and the transmission belt 14, the unloading roller 15 is driven to unload the aluminum rod onto the conveying mechanism 2 in an orderly manner. As the unloading roller 15 rotates, it drives the first helical gear 17. With the cooperation of the first helical gear 17 and the second helical gear 18, the counter 19 is driven. Then, the counter 19 counts the aluminum rods to be processed, which helps to improve the practicality of the device.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An aluminum material processing feeding and conveying system, comprising a feeding mechanism (1) and a conveying mechanism (2), characterized in that, The upper part of the conveying mechanism (2) is connected with the feeding mechanism (1) through the support (3), the feeding mechanism (1) is composed of a feeding box (9), a guide plate (10), a discharging bin (11), a discharging roller (15), a discharging groove (16), a first bevel gear (17), a second bevel gear (18), a counter (19), a feeding bin (20), a first transmission wheel (12), a second transmission wheel (13) and a transmission belt (14), the upper surface of the feeding box (9) is provided with the feeding bin (20), the inside of the feeding box (9) is provided with the guide plate (10), the lower surface of the feeding box (9) is provided with the discharging bin (11), the inside of the discharging bin (11) is connected with the discharging roller (15) through an axis, and the surface of the discharging roller (15) is provided with the discharging groove (16), the surface of the axis is provided with the first bevel gear (17), the first bevel gear (17) and the second bevel gear (18) are engagedly connected, the second bevel gear (18) is connected with the counter (19) through an axis, the surface of the axis is provided with the first transmission wheel (12), the first transmission wheel (12) is connected with the second transmission wheel (13) through the transmission belt (14), and the second transmission wheel (13) is connected with the conveying mechanism (2).

2. The feeding and conveying system for aluminum material machining according to claim 1, characterized in that, The conveying mechanism (2) is composed of a conveying frame (21), a conveying roller (6), a conveying belt (7) and a conveying motor (8), the side surface of the conveying frame (21) is provided with the conveying motor (8), the conveying motor (8) is connected with the conveying roller (6) through an axis, and the surface of the conveying roller (6) is provided with the second transmission wheel (13), the surface of the conveying roller (6) is provided with the transmission belt (14).

3. The feeding and conveying system for aluminum material machining according to claim 1, characterized in that, The number of teeth of the first bevel gear (17) is three times the number of teeth of the second bevel gear (18).

4. The feeding and conveying system for aluminum material machining according to claim 1, characterized in that, The guide plate (10) is inclined.

5. The feeding and conveying system for aluminum material machining according to claim 2, characterized in that, The lower surface of the conveying frame (21) is provided with a supporting leg (4).

6. The feeding and conveying system for aluminum material machining according to claim 2, characterized in that, The front of the conveying frame (21) is provided with a control panel (5).

Citation Information

Patent Citations

  • Raw material conveying device of aluminum bar heating furnace

    CN216011699U