Convenient vibration aging instrument

By designing a convenient vibration aging instrument, utilizing the lower housing storage cavity, casters, locking device, and meshing gear system, the problems of laborious operation and poor stability of existing vibration aging instruments are solved, achieving convenient movement and stable support.

CN223766393UActive Publication Date: 2026-01-06QINGDAO SHENGSEN CASTING CO LTD
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Patent Information

Application Number
CN202423113541.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-01-06
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing vibration aging meters are laborious to operate during installation and relocation, have poor stability, and are inconvenient to use.

Method used

A portable vibration aging tester was designed, comprising a lower chamber and an upper chamber. The lower chamber has a storage cavity for storing supporting components and is equipped with casters and a locking device for easy movement. The upper chamber contains a vibration aging controller, which enables convenient operation and stable support of the equipment through a rotating locking column and a meshing gear system.

Benefits of technology

This improves the convenience and stability of the vibration aging tester, reduces the number of manual handling operations, and enhances the support stability of the equipment during use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vibration aging instruments, in particular to a convenient vibration aging instrument which comprises a lower box body capable of supporting the vibration aging instrument. According to the vibration aging controller disclosed by the utility model, the rotating handle is manually rotated, so that the bevel gear I and the bevel gear II can be driven to rotate in a meshing manner, and then the bevel gear II drives the screw rod to rotate, so that on one hand, the lifting seat can be driven to drive the lifting plate to ascend to the top of the upper box body along the limiting groove, and the vibration aging controller can be driven to be exposed outside; the vibration aging controller is lifted to a proper height, so that an operator does not need to squat to watch and operate the controller, on the other hand, a right-angled U-shaped plate can be driven to move upwards in the lower box body through a screw rod, universal wheels are driven to be stored in the lower box body, and then four supporting foot bases are in contact with the ground; therefore, the aging instrument cannot move during working, and the supporting stability of the equipment is improved.
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Description

Technical Field

[0001] This utility model relates to the field of vibration aging instrument technology, specifically a portable vibration aging instrument. Background Technology

[0002] In the field of mechanical manufacturing, residual stress is often generated inside metal workpieces after machining processes such as casting, forging, and welding. This residual stress can lead to dimensional changes and reduce the stability of dimensional accuracy. Therefore, eliminating residual stress is a necessary process step. Common methods for eliminating residual stress include natural aging, thermal aging, and vibration aging. Currently, vibration aging machines offer significant stress elimination effects, require less investment, have a shorter production cycle, and meet environmental protection requirements.

[0003] Currently, the installation of vibration aging meters is done manually. When using the vibration aging meter, it requires the use of matching clamps and oscillators. When moving the vibration aging meter, it needs to be manually carried by the operator, and multiple parts need to be carried each time, which is quite laborious. Existing vibration aging controllers are often stored in boxes when not in use, and are taken out and placed on the box each time they are used. Due to the large weight of the instrument itself, the method of taking it out and placing it makes the stability of the equipment poor. Utility Model Content

[0004] The purpose of this invention is to provide a convenient vibration aging instrument to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A portable vibration aging tester, characterized in that it includes:

[0007] The lower housing supports the vibration aging instrument.

[0008] The storage chamber, located inside the lower housing, can be used to store components for the aging instrument.

[0009] Four support feet are provided and symmetrically fixed to the bottom of the lower housing.

[0010] The upper housing is fixedly connected to the top of the lower housing, and the upper housing can store the aging instrument;

[0011] The vibration aging controller is installed in the upper housing;

[0012] The shielded wire is plugged into the back of the vibration aging controller at one end.

[0013] The vibrator has the other end of the shielding wire plugged into it, and the vibrator is capable of applying periodic external force to the workpiece.

[0014] The feature is that a sealing plate is rotatably connected to the lower housing, and a locking pin is screwed onto the end of the sealing plate.

[0015] The feature is that a lifting handle is fixedly connected to each of the opposite side walls of the upper box, and a limiting groove is opened inside the upper box.

[0016] The characteristic feature is that clamps are provided on both sides of the exciter.

[0017] The feature is that a C-shaped plate is slidably embedded inside the lower housing, and four round shaft columns are symmetrically fixedly connected to the bottom of the C-shaped plate. The bottom ends of the four round shaft columns are rotatably fitted with universal wheels. Two limiting rods are symmetrically slidably connected in the C-shaped plate, and the limiting rods are fixedly connected to the inside of the lower housing.

[0018] The feature is that a lifting plate is slidably connected in the upper housing, a cover plate is fixedly connected to the top of the lifting plate, a lifting seat is fixedly connected to the side wall of the lifting plate and slidably connected to the limiting groove, and a screw is screwed between the lifting seat and the lifting plate.

[0019] The screw is characterized in that both ends of the screw are rotatably connected to positioning plates, a second bevel gear is fixedly sleeved on the outer wall of the screw, a first bevel gear is meshed with one side of the second bevel gear, and a rotating handle is fixedly connected to the center of the first bevel gear.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] 1. The vibration aging controller is installed in the upper housing, while the fixtures, vibrators, and shielding wires used with it can be stored in the storage cavity of the lower housing. When in use, the storage cavity can be opened by rotating the locking column and then rotating the closing plate to access the internal components. The bottom of the U-shaped plate in the lower housing is equipped with four casters, which makes it easy to move the vibration aging controller and its supporting components together without the need for multiple manual handling, thus improving the convenience of the equipment.

[0022] 2. By manually rotating the handle, bevel gear one and bevel gear two can be driven to mesh and rotate. Then, bevel gear two drives the screw to rotate. This can drive the lifting seat and the lifting plate to rise along the limit groove to the top of the upper box, thus exposing the vibration aging controller to the outside. By raising the vibration aging controller to a suitable height, the operator does not need to squat down to view and operate the controller. On the other hand, the screw can also drive the C-shaped plate to move upward in the lower box and drive the casters to be stored inside the lower box, so that the four support feet contact the ground. Therefore, the aging instrument will not move when it is working, improving the stability of the equipment. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the overall storage structure of this utility model;

[0025] Figure 3 This is a schematic diagram of the cross-sectional structure of the upper and lower boxes in this utility model;

[0026] Figure 4 This is a schematic diagram of the vibration aging controller structure in this utility model;

[0027] Figure 5 This is a schematic diagram of the lifting plate driving structure in this utility model.

[0028] In the diagram: 101, lower housing; 102, storage cavity; 103, support feet; 104, sealing plate; 105, locking post; 106, upper housing; 107, limiting groove; 108, lifting handle; 201, vibration aging controller; 202, shielded wire; 203, vibrator; 204, clamp; 301, rotary handle; 302, bevel gear one; 303, bevel gear two; 304, screw; 305, positioning plate; 306, C-shaped plate; 307, round shaft column; 308, caster wheel; 309, limiting rod; 310, lifting seat; 311, lifting plate; 312, cover plate. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-5In this embodiment of the invention, the portable vibration aging instrument includes: a lower housing 101, a storage cavity 102, an upper housing 106, and a vibration aging controller 201. The lower housing 101 supports the vibration aging instrument, and its supporting components, such as the clamp 204, vibrator 203, and shielding wire 202, can normally be placed in the storage cavity 102 of the lower housing 101. The storage cavity 102 is located inside the lower housing 101 and can be used to store the aging instrument's supporting components. Four support feet 103 are provided and symmetrically fixedly connected to the lower housing 102. The bottom of the upper housing 106 is fixedly connected to the top of the lower housing 101. The upper housing 106 can store the aging instrument. The vibration aging controller 201 is located in the upper housing 106. One end of the shielding wire 202 is inserted into the back of the vibration aging controller 201. The other end of the shielding wire 202 is inserted into the vibrator 203. The vibrator 203 can apply periodic external force to the workpiece. The bottom of the U-shaped plate 306 is provided with four universal wheels 308, which facilitates the movement of the vibration aging controller 201 and its supporting components. A closing plate 104 is rotatably connected in the lower housing 101. A locking pin 105 is screwed onto the end of the closing plate 104. Lifting handles 108 are fixedly connected to the opposite side walls of the upper housing 106. Limiting grooves 107 are opened inside the upper housing 106. Clamps 204 are provided on both sides of the vibrator 203.

[0031] Specifically, the vibration aging controller 201 is installed in the upper housing 106, while the clamps 204, vibrator 203, and shielding wire 202 used with it can normally be placed in the storage cavity 102 of the lower housing 101. When in use, the storage cavity 102 can be opened by rotating the locking column 105 and then rotating the closing plate 104 to access the internal components. Furthermore, the bottom of the U-shaped plate 306 in the lower housing 101 is equipped with four casters 308, which facilitates the movement of the vibration aging controller 201 and its supporting components without the need for multiple manual handling, thereby improving the convenience of the equipment.

[0032] Example 1

[0033] like Figure 5As shown, in this embodiment, a U-shaped plate 306 is slidably embedded inside the lower housing 101. Four round shafts 307 are symmetrically fixedly connected to the bottom of the U-shaped plate 306. The bottom ends of the four round shafts 307 are rotatably sleeved with casters 308. On the other hand, the screw 304 can also drive the U-shaped plate 306 to move upward in the lower housing 101 and drive the casters 308 to be stored inside the lower housing 101, so that the four support feet 103 contact the ground. Two limiting rods 309 are symmetrically slidably connected in the U-shaped plate 306, and the limiting rods 309 are fixedly connected to the inside of the lower housing 101. A lifting plate 311 is slidably connected to the upper housing 106. A cover plate 312 is fixedly connected to the top of the lifting plate 311. A lifting seat 310, which is slidably connected to the limiting groove 107, is fixedly connected to the side wall of the lifting plate 311, causing the vibration aging controller 201 to be exposed to the outside. By raising the vibration aging controller 201 to a suitable height, the operator does not need to squat down to view and operate the controller. A screw 304 is screwed between the lifting seat 310 and the lifting plate 311. Positioning plates 305 are rotatably connected to both ends of the screw 304. A bevel gear 2 303 is fixedly sleeved on the outer wall of the screw 304. A bevel gear 1 302 is meshed on one side of the bevel gear 2 303. A rotary handle 301 is fixedly connected to the center of the bevel gear 1 302.

[0034] In this embodiment, when the vibration aging instrument needs to work, the handle 301 is manually rotated to drive the bevel gear 302 and bevel gear 303 to mesh and rotate. Then, the bevel gear 303 drives the screw 304 to rotate. Therefore, on the one hand, the lifting seat 310 can drive the lifting plate 311 to rise along the limiting groove 107 to the top of the upper box 106, thus exposing the vibration aging controller 201 to the outside. By raising the vibration aging controller 201 to a suitable height, the operator does not need to squat down to view and operate the controller. On the other hand, the screw 304 can also drive the C-shaped plate 306 to move upward in the lower box 101 and drive the casters 308 to be stored inside the lower box 101, so that the four support feet 103 contact the ground. Therefore, the instrument will not move when it is working, thus improving the stability of the equipment.

[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0036] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A compact vibratory stress relief apparatus, characterized by, Include: Lower box (101), the lower box (101) can support the vibration aging instrument; Storage cavity (102), open in the lower box (101) inside, can be used for storing aging instrument components; Supporting foot (103), provided with four, symmetrically fixedly connected to the bottom of the lower box (101); Upper box (106), fixedly connected to the top of the lower box (101), the upper box (106) can store aging instrument; Vibration aging controller (201), provided in the upper box (106); Shielded wire (202), one end of the shielded wire (202) is inserted into the back of the vibration aging controller (201); Exciter (203), the other end of the shielded wire (202) is inserted into the exciter (203), and the exciter (203) can exert periodic external force on the workpiece.

2. The compact VSR machine of claim 1, wherein The lower box (101) is rotatably connected with the closing plate (104), and the end of the closing plate (104) is screwedly connected with the locking column (105).

3. The portable VSR instrument of claim 1, wherein, The opposite side walls of the upper box (106) are fixedly connected with pull handles (108), and the inside of the upper box (106) is provided with a limiting groove (107).

4. The portable VSR machine of claim 1, wherein The two sides of the exciter (203) are provided with clamps (204).

5. The portable VSR machine of claim 4, wherein The inside of the lower box (101) is slidably embedded with a type plate (306), the bottom of the type plate (306) is fixedly connected with four circular shaft columns (307), the bottom ends of the four circular shaft columns (307) are rotatably sleeved with universal wheels (308), the type plate (306) is symmetrically slidably connected with two limiting rods (309), and the limiting rods (309) are fixedly connected with the inside of the lower box (101).

6. The portable VSR machine of claim 5, wherein, The upper box (106) is slidably connected with a lifting plate (311), the top of the lifting plate (311) is fixedly connected with a cover plate (312), the sidewall of the lifting plate (311) is fixedly connected with a lifting seat (310) slidably connected with the limiting groove (107), and the lifting seat (310) and the lifting plate (311) are screwedly connected with a screw rod (304).

7. The portable VSR machine of claim 6, wherein, The both ends of the screw rod (304) are rotatably connected with positioning plates (305), the outer wall of the screw rod (304) is fixedly sleeved with a bevel gear two (303), one side of the bevel gear two (303) is meshedly connected with a bevel gear one (302), and the center position of the bevel gear one (302) is fixedly connected with a rotating handle (301).