Composite floor slab double-layer mold capable of preventing slurry leakage

Abstract

The utility model discloses a composite floor slab double-layer mold capable of preventing slurry leakage, and relates to the technical field of prefabricated floor slabs. The composite floor slab double-layer mold capable of preventing slurry leakage comprises a connecting and fixing steel plate, a plurality of floor slab connecting assemblies are connected to the interior of the connecting and fixing steel plate through bolts, the floor slab connecting assemblies are arranged on the two sides of the connecting and fixing steel plate, and each floor slab connecting assembly is located between grooves in the two sides of the connecting and fixing steel plate; the polygonal clamping blocks and the connecting protruding blocks are arranged on the surface of the first grout leakage prevention baffle and matched with the connecting clamping grooves formed in the second grout leakage prevention baffle, the polygonal clamping blocks and the connecting protruding blocks are inserted between the corresponding connecting clamping grooves, stable connection between the two structures is guaranteed, the anti-pressure capacity is further enhanced, and the service life of the two structures is prolonged. Through the arrangement of the structure, the problems that mortar leakage is caused by the fact that a gap is prone to occurring between connection of two floor slabs, and efficiency is low and stability is poor in the building installation process are solved.

Description

Technical Field

[0001] This utility model relates to the field of precast floor slab technology, and in particular to a double-layer mold for preventing grout leakage in composite floor slabs. Background Technology

[0002] The unique design and distinct layers of the double-layer mold for composite floor slabs significantly reduce production time and improve efficiency. Made of steel plates, the double-layer mold is less susceptible to environmental influences, resulting in more stable quality. The multi-layered design enhances mold rigidity and produces more uniform molded products. Furthermore, the multiple layers of the double-layer mold, with their corresponding positioning and connections, facilitate easier maintenance. Even if only one layer is damaged, repair costs are relatively low, leading to better economic benefits. Currently, composite slab components are widely used in prefabricated buildings.

[0003] Composite floor slabs typically have internal steel reinforcement extending outwards for connection between two slabs. This can easily lead to gaps between the two layers, causing grout leakage. This results in low efficiency and poor stability during construction and installation. Therefore, a stable, leak-proof double-layer mold for composite floor slabs is needed. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a double-layer mold for composite floor slabs that prevents grout leakage. This can solve the problem that gaps easily appear between the two floor slabs, causing grout leakage, and the problems of low efficiency and poor stability during the building installation process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a double-layer mold for preventing grout leakage of composite floor slabs, comprising a connecting and fixing steel plate, wherein a plurality of floor slab connecting components are bolted to the inside of the connecting and fixing steel plate, the floor slab connecting components are disposed on both sides of the connecting and fixing steel plate, each floor slab connecting component is located between the grooves on both sides of the connecting and fixing steel plate, an upper floor slab connecting frame is fixedly connected to the top of the floor slab connecting component, and a lower floor slab connecting frame is fixedly connected to the bottom of the floor slab connecting component;

[0006] The upper floor slab connecting frame and the lower floor slab connecting frame are both equipped with composite floor slabs, and the surfaces of the upper floor slab connecting frame and the lower floor slab connecting frame are equidistantly threaded with multiple connecting and fixing bolts in a linear array.

[0007] The connecting and fixing bolts are set at the top and bottom of the connecting and fixing steel plate in the same way. The connecting and fixing steel plate, the floor connecting assembly, the upper floor connecting frame and the lower floor connecting frame are all provided with connecting and fixing screw holes that are compatible with the connecting and fixing bolts.

[0008] Preferably, the upper floor slab connecting frame and the lower floor slab connecting frame are bolted to the opposite faces of a first anti-leakage baffle. The surface of the first anti-leakage baffle is provided with connecting and fixing screw holes adapted to the connecting and fixing bolts. Multiple polygonal blocks are fixedly connected to the surface of the first anti-leakage baffle, and each polygonal block is fixedly connected to the surface of a connecting protrusion.

[0009] Preferably, the upper floor slab connecting frame and the lower floor slab connecting frame are bolted together with a second anti-leakage baffle. The surface of the second anti-leakage baffle is provided with connecting fixing screw holes adapted to the connecting fixing bolts, and the surface of the second anti-leakage baffle is provided with connecting slots adapted to the polygonal card block and connecting protrusion.

[0010] Preferably, the connecting and fixing steel plate is I-shaped, and both the upper floor connecting frame and the lower floor connecting frame are in contact with the connecting and fixing steel plate.

[0011] Preferably, the surface of the floor slab connection assembly is provided with a receiving groove, and both the first and second anti-leakage baffles are located inside the receiving groove.

[0012] Preferably, the bottom of the upper floor slab connecting frame is fixedly connected to a floor slab heat dissipation layer.

[0013] Preferably, the top of the lower floor slab connecting frame is fixedly connected to a floor slab waterproof layer.

[0014] Preferably, a soundproof cavity is provided between the floor heat dissipation layer and the floor waterproof layer, and soundproof cotton is fixedly connected inside the soundproof cavity.

[0015] Preferably, the floor slab connection assembly has a filling layer fixedly connected inside, and the filling layer is located inside the receiving groove.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This double-layer mold for preventing grout leakage in composite floor slabs has each connecting bolt located on one side of the upper and lower floor slab connecting frames, making the structure easier to install and ensuring sealing performance to prevent grout leakage. Polygonal clips and connecting protrusions are located on the surface of the first grout leakage baffle and are adapted to the connecting slots opened on the second grout leakage baffle. Inserting the polygonal clips and connecting protrusions into the corresponding connecting slots ensures the connection stability between the two structures and further enhances the compressive strength. The above structural design solves the problem of grout leakage caused by gaps between the two floor slabs, which leads to low efficiency and poor stability during construction and installation.

[0018] 2. The double-layer mold of the anti-leakage composite floor slab and the heat dissipation layer of the floor slab are made of rock wool board to improve heat dissipation performance. The composite floor slab is made of sound insulation felt, which is made of high-density polymer material. It can effectively block sound waves in the air. Its high density and good elasticity properties make sound waves encounter more resistance when passing through the material, thereby reducing the propagation of sound. The sound insulation chamber is filled with sound insulation cotton, which absorbs the propagating sound and prevents sound diffusion, thus improving the application range of the device. The waterproof layer of the floor slab is a polyurethane coating, which can effectively prevent water penetration, protect the building structure from water damage, and improve the waterproof effect. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0020] Figure 1 This is a schematic diagram of the main body of this utility model;

[0021] Figure 2 This is a schematic diagram of the floor slab connection component of this utility model;

[0022] Figure 3 This is a schematic diagram of the connecting slot of this utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of this utility model.

[0024] Reference numerals: 1. Connecting and fixing steel plate; 2. Floor slab connecting assembly; 3. Upper floor slab connecting frame; 4. Lower floor slab connecting frame; 5. Composite floor slab; 6. Connecting and fixing bolt; 7. Connecting and fixing screw hole; 8. Polygonal locking block; 9. Connecting protrusion; 10. Receiving groove; 11. Connecting slot; 12. Floor slab heat dissipation layer; 13. Floor slab waterproof layer; 14. Sound insulation chamber; 15. Sound insulation cotton; 16. Filling layer; 17. First anti-leakage baffle; 18. Second anti-leakage baffle. Detailed Implementation

[0025] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0026] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0028] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0029] Please see Figure 1-4 This utility model provides a technical solution: a double-layer mold for leak-proof composite floor slabs, comprising a connecting and fixing steel plate 1, with several floor slab connecting components 2 bolted inside the connecting and fixing steel plate 1. The floor slab connecting components 2 are disposed on both sides of the connecting and fixing steel plate 1, each floor slab connecting component 2 being located between the grooves on both sides of the connecting and fixing steel plate 1. An upper floor slab connecting frame 3 is fixedly connected to the top of the floor slab connecting component 2, and a lower floor slab connecting frame 4 is fixedly connected to the bottom of the floor slab connecting component 2. Composite floor slabs 5 are disposed inside both the upper floor slab connecting frame 3 and the lower floor slab connecting frame 4. Multiple connecting and fixing bolts 6 are equidistantly threaded in a linear array on the surfaces of both the upper floor slab connecting frame 3 and the lower floor slab connecting frame 4, and the connecting and fixing bolts 6 are disposed on the top of the connecting and fixing steel plate 1 in the same manner. At the bottom, the surfaces of the connecting and fixing steel plate 1, the floor slab connecting assembly 2, the upper floor slab connecting frame 3, and the lower floor slab connecting frame 4 are all provided with connecting and fixing screw holes 7 that are compatible with the connecting and fixing bolts 6. The connecting and fixing bolts 6 are threaded into the connecting and fixing screw holes 7 on the floor slab connecting assembly 2 and the connecting and fixing steel plate 1 to fix the connecting and fixing steel plate 1 and the floor slab connecting assembly 2. The upper floor slab connecting frame 3 and the lower floor slab connecting frame 4 are used as fasteners before the composite floor slab 5 is formed, thereby ensuring the formed shape of each composite floor slab 5. At the same time, the presence of the upper floor slab connecting frame 3 and the lower floor slab connecting frame 4 can be used to strengthen the compressive strength of the composite floor slab 5 and enhance the stability of the structure. The connecting and fixing steel plate 1, the floor slab connecting assembly 2, the upper floor slab connecting frame 3, and the lower floor slab connecting frame 4 form the overall shell of the double-layer floor slab through a number of connecting and fixing bolts 6.

[0030] Furthermore, the upper floor slab connecting frame 3 and the lower floor slab connecting frame 4 are bolted together with a first anti-leakage baffle 17. The surface of the first anti-leakage baffle 17 is provided with connecting fixing screw holes 7 that are compatible with the connecting fixing bolts 6. Multiple polygonal clips 8 are fixedly connected to the surface of the first anti-leakage baffle 17, and each polygonal clip 8 is fixedly connected with a connecting protrusion 9. The upper floor slab connecting frame 3 and the lower floor slab connecting frame 4 are bolted together with a second anti-leakage baffle 18. The surface of the second anti-leakage baffle 18 is provided with connecting fixing screw holes 7 that are compatible with the connecting fixing bolts 6. The surface of the second anti-leakage baffle 18 is provided with connecting slots 11 that are compatible with the polygonal clips 8 and connecting protrusions 9. The connecting fixing steel plate 1 is I-shaped, and both the upper floor slab connecting frame 3 and the lower floor slab connecting frame 4 are in contact with the connecting fixing steel plate 1. Both the first anti-grout leakage baffle 17 and the second anti-grout leakage baffle 18 are installed between the upper floor slab connecting frame 3 and the lower floor slab connecting frame 4, and are bolted together by connecting fixing bolts 6. Each connecting fixing bolt 6 is located on one side of the upper floor slab connecting frame 3 and the lower floor slab connecting frame 4, making the structure easier to install and ensuring sealing performance to prevent grout leakage. Polygonal locking blocks 8 and connecting protrusions 9 are installed on the surface of the first anti-grout leakage baffle 17 and are adapted to the connecting slots 11 opened on the second anti-grout leakage baffle 18. Inserting the polygonal locking blocks 8 and connecting protrusions 9 into the corresponding connecting slots 11 ensures the connection stability between the two structures and further enhances the compressive strength. The above structure solves the problem that gaps easily appear between the two floor slabs, causing grout leakage, which leads to low efficiency and poor stability during the building installation process.

[0031] Secondly, the surface of the floor slab connecting component 2 is provided with a receiving groove 10. The first anti-leakage baffle 17 and the second anti-leakage baffle 18 are both located inside the receiving groove 10. The bottom of the upper floor slab connecting frame 3 is fixedly connected to the floor slab heat dissipation layer 12, and the top of the lower floor slab connecting frame 4 is fixedly connected to the floor slab waterproof layer 13. A sound insulation chamber 14 is provided between the floor slab heat dissipation layer 12 and the floor slab waterproof layer 13. Sound insulation cotton 15 is fixedly connected inside the sound insulation chamber 14. A filling layer 16 is fixedly connected inside the floor slab connecting component 2. The filling layer 16 is located inside the receiving groove 10. The floor slab heat dissipation layer 12 is made of rock wool board. Rock wool board is specially designed and produced for the exterior walls of buildings and is suitable for dense structures. The composite floor slab 5 is made of sound insulation felt. The sound insulation felt is made of high-density polymer material, which can effectively block sound waves in the air and reduce the propagation of sound. Its high density and good elasticity make sound waves encounter more resistance when passing through the material, thereby reducing the propagation of sound. The sound insulation chamber 14 is filled with sound insulation cotton 15. The sound insulation cotton 15 absorbs the propagating sound, prevents sound diffusion, reduces the propagation of noise, and improves the application range of the device. The floor waterproof layer 13 is a polyurethane coating. The polyurethane coating can form a strong, continuous, and seamless waterproof membrane on the base surface. It has excellent elasticity and extensibility, which can effectively prevent water penetration, protect the building structure from water damage, and improve the waterproof effect.

[0032] Working principle: The connecting bolts 6 are threaded into the connecting bolt holes 7 on the floor slab connecting assembly 2 and the connecting steel plate 1, fixing the connecting steel plate 1 and the floor slab connecting assembly 2. The upper floor slab connecting frame 3 and the lower floor slab connecting frame 4 serve as fasteners before the composite floor slab 5 is formed, thus ensuring the formed shape of each composite floor slab 5. At the same time, the presence of the upper floor slab connecting frame 3 and the lower floor slab connecting frame 4 can strengthen the compressive strength of the composite floor slab 5 and enhance the stability of the structure. The connecting steel plate 1, the floor slab connecting assembly 2, the upper floor slab connecting frame 3, and the lower floor slab connecting frame 4 form a double layer through several connecting bolts 6. The overall shell of the floor slab, the first anti-leakage baffle 17 and the second anti-leakage baffle 18 are both set between the upper floor slab connecting frame 3 and the lower floor slab connecting frame 4, and are bolted together by connecting fixing bolts 6. Each connecting fixing bolt 6 is set on one side of the upper floor slab connecting frame 3 and the lower floor slab connecting frame 4, making the structure easier to install and ensuring sealing performance to prevent grout leakage. The polygonal locking block 8 and the connecting protrusion 9 are set on the surface of the first anti-leakage baffle 17 and are adapted to the connecting slot 11 opened on the second anti-leakage baffle 18. Inserting the polygonal locking block 8 and the connecting protrusion 9 into the corresponding connecting slot 11 ensures the stable connection between the two structures.

[0033] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A double mold for a leakproof slurry composite floor slab comprising a connecting and fixing steel plate (1), characterized in that: The internal bolt of the connecting fixed steel plate (1) is connected with a plurality of floor connecting assemblies (2), the floor connecting assemblies (2) are arranged on both sides of the connecting fixed steel plate (1), each floor connecting assembly (2) is located between the two side grooves of the connecting fixed steel plate (1), the top of the floor connecting assembly (2) is fixedly connected with an upper floor connecting frame (3), and the bottom of the floor connecting assembly (2) is fixedly connected with a lower floor connecting frame (4); Wherein, the inside of the upper floor connecting frame (3) and the lower floor connecting frame (4) is provided with a composite floor (5), and the surface of the upper floor connecting frame (3) and the lower floor connecting frame (4) is equally and threadedly connected with a plurality of connecting fixed bolts (6) in a linear array manner; Wherein, the connecting fixed bolts (6) are arranged on the top and bottom of the connecting fixed steel plate (1) in the same way, the surface of the connecting fixed steel plate (1), the floor connecting assembly (2), the upper floor connecting frame (3) and the lower floor connecting frame (4) is provided with a connecting fixed screw hole (7) matched with the connecting fixed bolt (6).

2. A double-sided mold for a leakproof slurry-encased composite floor slab according to claim 1, characterized in that: The opposite surface of the upper floor connecting frame (3) and the lower floor connecting frame (4) is bolted with a first leakage prevention baffle (17), the surface of the first leakage prevention baffle (17) is provided with a connecting fixed screw hole (7) matched with the connecting fixed bolt (6), the surface of the first leakage prevention baffle (17) is fixedly connected with a plurality of polygonal clamping blocks (8), and the surface of each polygonal clamping block (8) is fixedly connected with a connecting protrusion (9).

3. A double-sided mold for a leakproof slurry-encased composite floor slab according to claim 1, characterized in that: The opposite surface of the upper floor connecting frame (3) and the lower floor connecting frame (4) is bolted with a second leakage prevention baffle (18), the surface of the second leakage prevention baffle (18) is provided with a connecting fixed screw hole (7) matched with the connecting fixed bolt (6), and the surface of the second leakage prevention baffle (18) is provided with a connecting clamping groove (11) matched with the polygonal clamping block (8) and the connecting protrusion (9).

4. A double-sided mold for a leakproof slurry-encased composite floor slab according to claim 1, characterized in that: The connecting fixed steel plate (1) is in an I-shaped type, and the upper floor connecting frame (3) and the lower floor connecting frame (4) are in contact with the connecting fixed steel plate (1).

5. A double-sided mold for a leakproof slurry-encased composite floor slab according to claim 1, characterized in that: The surface of the floor connecting assembly (2) is provided with a containing groove (10), and the first leakage prevention baffle (17) and the second leakage prevention baffle (18) are located in the containing groove (10).

6. A double-sided mold for a leak-resistant, composite floor slab according to claim 1, characterized in that: The bottom of the upper floor connecting frame (3) is fixedly connected with a floor heat dissipation layer (12).

7. A double-sided mold for a leak-resistant, composite floor slab according to claim 1, characterized in that: The top of the lower floor connecting frame (4) is fixedly connected with a floor waterproof layer (13).

8. A double-sided mold for a leakproof slurry-encased composite floor slab according to claim 6, characterized in that: A soundproof chamber (14) is arranged between the floor heat dissipation layer (12) and the floor waterproof layer (13), and soundproof cotton (15) is fixedly connected in the soundproof chamber (14).

9. A double-sided mold for a leak-resistant, composite floor slab according to claim 1, characterized in that: The inside of the floor connecting assembly (2) is fixedly connected with a filling layer (16), and the filling layer (16) is located in the containing groove (10).

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