Connecting copper nail for self-welding cable

By employing a multi-layered material structure design and an integral die-cast copper nail body, the corrosion resistance and strength issues of self-welding cable connecting copper nails are resolved, extending their service life.

CN223767868UActive Publication Date: 2026-01-06RESEARCH ON RIYUE NEW ADVANCED TECHNOLOGY (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202520464201.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-01-06
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

Existing self-welding cable connectors have poor corrosion resistance, low strength, and are prone to damage with long-term use, affecting cable connection performance and resulting in a short service life.

Method used

It adopts a multi-layer structure design with a base of copper material, a reinforcing layer of copper alloy material, an outer surface layer of aluminum alloy material, and passivation and anti-oxidation layers. The reinforcing layer and the outer surface layer are bonded together, and the fixing plate and the copper nail body are integrally die-cast. It also features wiring grooves and fixing holes.

Benefits of technology

It improves the corrosion resistance and strength of copper nails, enabling them to resist humid heat, salt spray, and toxic bacteria erosion, withstand impact and vibration, and extend their service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a connecting copper nail for a self-welding type cable, which comprises a copper nail body, a fixing plate is arranged on the left side of the top of the copper nail body, the copper nail body comprises a red copper material base layer, an enhancement layer is arranged outside the red copper material base layer, an outer surface layer is arranged outside the enhancement layer, and the outer surface layer is arranged on the right side of the copper nail body. The reinforcing layer comprises a copper alloy material, and an aluminum alloy material is arranged outside the copper alloy material. The copper nail has the beneficial effects that the copper nail has excellent heat conductivity, ductility and corrosion resistance due to the arrangement of the red copper material base layer, the corrosion resistance of the copper nail body is increased, the copper nail can be kept non-volatile and non-deliquescence at normal temperature due to the arrangement of the outer surface layer, the corrosion of damp and hot salt mist and toxic bacteria to metal is effectively resisted, and the service life of the copper nail is prolonged. The red copper material base layer can be protected from being affected by oxidation to a certain extent, and the reinforcing layer is arranged, so that the red copper material has the advantage of being good in toughness, can bear certain impact and vibration and is high in fatigue resistance.
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Description

Technical Field

[0001] This utility model relates to the technical field of copper connecting nails for cables, specifically a self-welding copper connecting nail for cables. Background Technology

[0002] Welding cable is also known as welding machine cable. Welding machine cable (YH cable) is officially called high-strength rubber-sheathed welding machine cable, commonly known as welding cable. It is a type of YC cable (general rubber-sheathed cable). Self-welding cables require connecting copper nails when connecting.

[0003] Currently available self-welding cable connectors have poor corrosion resistance and low strength. Long-term use can cause damage to the connectors due to external factors, affecting the cable connection and failing to meet usage requirements, thus shortening the lifespan of the connectors.

[0004] Therefore, it is necessary to provide a self-soldering cable connector to solve the above-mentioned technical problems. The information disclosed in this background section is only intended to enhance the understanding of the overall background of this utility model, and is not necessarily to be regarded as an admission or to imply in any way that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide a self-welding copper connector for cables to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A self-welding cable connector includes a copper nail body, a fixing plate on the top left side of the copper nail body, the copper nail body including a copper base layer, a reinforcing layer on the outside of the copper base layer, an outer surface layer on the outside of the reinforcing layer, the reinforcing layer including a copper alloy material, an aluminum alloy material on the outside of the copper alloy material, the outer surface layer including a passivation layer, and an anti-oxidation layer on the outside of the passivation layer.

[0008] Preferably, a wiring groove is provided at the bottom of the copper nail body.

[0009] Preferably, fixing holes are provided at the top and bottom of the right side of the fixing plate.

[0010] Preferably, the fixing plate and the copper nail body are integrally die-cast structures, and the material of the copper nail body is the same as that of the fixing plate.

[0011] Preferably, the outer surface of the copper alloy material is bonded to the inner surface of the aluminum alloy material.

[0012] Preferably, the outer surface of the passivation layer is adhered to the inner surface of the antioxidant layer.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the copper base layer has excellent thermal conductivity, ductility and corrosion resistance, which increases the corrosion resistance of the copper nail body. The outer surface layer can remain non-volatile and non-hygroscopic at room temperature, effectively resisting the corrosion of metal by damp heat, salt spray and toxic bacteria. It can protect the copper base layer from oxidation to a certain extent. The reinforcing layer has good toughness and can withstand certain impacts and vibrations, and has high fatigue strength. Attached Figure Description

[0014] Figure 1 This is a front view structural diagram of the self-welding cable connecting copper nail of this utility model;

[0015] Figure 2 This is a bottom view of the copper nail body and fixing plate structure of the self-welding cable connecting copper nail of this utility model;

[0016] Figure 3 This is a bottom view of the copper nail body structure of the self-welding cable connecting copper nail of this utility model;

[0017] Figure 4 This is a bottom view of the reinforcing layer structure of the self-welding copper connecting nail of this utility model;

[0018] Figure 5 This is a bottom view of the outer surface layer structure of the connecting copper nail for the self-welding cable of this utility model.

[0019] In the diagram: 1. Copper nail body; 2. Fixing plate; 3. Copper base material; 4. Reinforcing layer; 410. Copper alloy material; 420. Aluminum alloy material; 5. Outer surface layer; 510. Passivation layer; 520. Anti-oxidation layer; 6. Wiring groove; 7. Fixing hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-5This utility model provides a technical solution for self-welding copper connectors for cables: it includes a copper connector body 1, a fixing plate 2 is provided on the left side of the top of the copper connector body 1, the copper connector body 1 includes a copper base layer 3, a reinforcing layer 4 is provided on the outside of the copper base layer 3, an outer surface layer 5 is provided on the outside of the reinforcing layer 4, the reinforcing layer 4 includes a copper alloy material 410, an aluminum alloy material 420 is provided on the outside of the copper alloy material 410, and the outer surface layer 5 includes a passivation layer 510, an anti-oxidation layer 520 is provided on the outside of the passivation layer 510.

[0022] Furthermore, a wiring groove 6 is provided at the bottom of the copper nail body 1. The wiring groove 6 facilitates the installation and fixation of the cable.

[0023] Furthermore, fixing holes 7 are provided at the top and bottom of the right side of the fixing plate 2. The copper nail body 1 can be installed and fixed through the fixing holes 7 and the external mounting pin.

[0024] Furthermore, the fixing plate 2 and the copper nail body 1 are integrally die-cast structures. The material of the copper nail body 1 is the same as that of the fixing plate 2. Through the setting of the copper base layer 3, it has excellent thermal conductivity, ductility and corrosion resistance, which increases the corrosion resistance of the copper nail body 1.

[0025] Furthermore, the outer surface of the copper alloy material 410 is bonded to the inner surface of the aluminum alloy material 420. Through the setting of the passivation layer 510 and the anti-oxidation layer 520, it can remain non-volatile and non-hygroscopic at room temperature, effectively resisting the corrosion of metal by damp heat, salt spray and toxic bacteria. It can protect the copper material base layer 3 from oxidation to a certain extent, effectively isolate oxygen and moisture, thereby enhancing the anti-oxidation performance of the copper material base layer 3, further improving the corrosion resistance and strength of the copper nail body 1, and extending the service life of the copper nail body 1.

[0026] Furthermore, the outer surface of the passivation layer 510 is bonded to the inner surface of the anti-oxidation layer 520. With the addition of copper alloy material 410 and aluminum alloy material 420, it has good toughness, can withstand certain impacts and vibrations, has high fatigue strength, long service life, high strength and toughness, and also has corrosion resistance.

[0027] It should be noted that this utility model is a self-welding cable connecting copper nail. The wiring groove 6 facilitates the installation and fixation of the cable. The fixing hole 7 and the external mounting pin allow for the installation and fixation of the copper nail body 1. The copper base layer 3 provides excellent thermal conductivity, ductility, and corrosion resistance, increasing the corrosion resistance of the copper nail body 1. The passivation layer 510 and the anti-oxidation layer 520 prevent volatilization and deliquescence at room temperature, effectively resisting the corrosion of metal by damp heat, salt spray, and toxic bacteria. They also protect the copper base layer 3 from oxidation to a certain extent, effectively isolating oxygen and moisture, thereby enhancing the oxidation resistance of the copper base layer 3. This further improves the corrosion resistance and strength of the copper nail body 1, extending its service life. The copper alloy material 410 and aluminum alloy material 420 provide good toughness, allowing it to withstand certain impacts and vibrations. It also has high fatigue strength, a long service life, high strength and toughness, and corrosion resistance.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A solderless electrical cable connector pin characterized by: The application relates to a copper nail body (1), a fixing plate (2) is arranged on the left side of the top of the copper nail body (1), the copper nail body (1) comprises a red copper material base layer (3), an enhanced layer (4) is arranged outside the red copper material base layer (3), an outer surface layer (5) is arranged outside the enhanced layer (4), the enhanced layer (4) comprises a copper alloy material (410), an aluminum alloy material (420) is arranged outside the copper alloy material (410), the outer surface layer (5) comprises a passivation layer (510), and an oxidation-resistant layer (520) is arranged outside the passivation layer (510).

2. The self-welding copper connector pin for electrical cables according to claim 1, characterized in that: A wiring groove (6) is arranged at the bottom of the copper nail body (1).

3. The self-welding copper connector pin for electrical cables according to claim 1, characterized in that: Fixing holes (7) are arranged at the top and the bottom of the right side of the fixing plate (2).

4. The self-welding copper lug for electrical cables according to claim 1, characterized in that: The fixing plate (2) and the copper nail body (1) are integrally pressure-cast, the material of the copper nail body (1) is the same as that of the fixing plate (2).

5. The self-welding copper lug for electrical cables according to claim 1, characterized in that: The outer surface of the copper alloy material (410) is bonded with the inner surface of the aluminum alloy material (420).

6. The self-welding copper connector pin for electrical cables according to claim 1, characterized in that: The outer surface of the passivation layer (510) is bonded with the inner surface of the oxidation-resistant layer (520).