Multifunctional adaptive accurate dynamometer

Abstract

The utility model discloses a multifunctional adaptive accurate dynamometer, which relates to the technical field of dynamometer equipment, and comprises a workbench, a console arranged on one side of the workbench, a twin-trawling test assembly, an auxiliary test assembly, a height adjusting assembly and a motor fixing assembly, wherein a protective cover is fixed on the workbench through screws, and the console is provided with a control screen and an industrial personal computer. According to the utility model, the adjustable base is matched with the V-shaped mounting clamp, so that power equipment with different models and sizes can be quickly and conveniently adapted; according to the device, the high-precision torque sensor and the rotating speed sensor are adopted, and various parameters of power equipment can be accurately measured in combination with console data processing; the device integrates temperature monitoring and vibration monitoring, realizes omnibearing monitoring and analysis of the operation state of the power equipment, and can perform early warning on potential faults of the equipment.

Description

Technical Field

[0001] This utility model relates to the field of dynamometer equipment technology, specifically a multi-functional adaptable precision dynamometer. Background Technology

[0002] Currently, dynamometers are commonly used testing equipment in the performance testing of power equipment such as motors and engines. Traditional dynamometers have poor adaptability in practical use, often only able to test specific models or specifications of power equipment. They are difficult to be compatible with power equipment of different sizes and interface types, thus limiting their application scope. In addition, traditional dynamometers have relatively limited functions, usually only able to perform basic parameter measurements such as torque and power, which cannot meet the needs of comprehensive performance evaluation of power equipment. Utility Model Content

[0003] This invention provides a multi-functional adaptable precision dynamometer, which has the advantages of high flexibility and multiple measurement capabilities, thus solving the problems of poor adaptability and limited functionality of existing equipment.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a multi-functional adaptable precision dynamometer, comprising a workbench and a control console disposed on one side of the workbench, and further comprising a drag testing component, an auxiliary testing component, a height adjustment component, and a motor fixing component, wherein:

[0005] The workbench is secured with a protective cover by screws, and the control console is equipped with a control panel and an industrial computer.

[0006] The drag test assembly includes a load motor, one end of which is connected to a coupling. A reflector is fixed to one side of the coupling by screws. A speed sensor is symmetrically arranged on the opposite side of the reflector. A torque sensor is connected to one end of the coupling.

[0007] The auxiliary testing component includes a thermocouple sensor and an acceleration sensor. The height adjustment component includes a base with several hydraulic cylinders connected to the bottom of the base. The base is fitted with symmetrically arranged V-shaped clamps and slides together. A test motor is provided between the V-shaped clamps.

[0008] In a preferred embodiment of this utility model, the test motor is mounted on a base, one end of the test motor is fixed to one end of a coupling, and the other end of the coupling is fixedly connected to the test shaft of a torque sensor.

[0009] As a preferred embodiment of this utility model, the worktable includes an upper plate and a base plate, the base passes through the upper plate and is slidably fitted, and the speed sensor and torque sensor are electrically connected to the control console.

[0010] As a preferred technical solution of this utility model, a fixed spiral column is symmetrically welded to the top surface of the base. The fixed spiral column passes through the crossbeam. A fixed knob is provided above the crossbeam and a fixed nut is provided below it. The fixed spiral column is screwed together with the fixed knob and the fixed nut.

[0011] As a preferred technical solution of this utility model, a limiting cylinder is welded to one side of the crossbeam, the limiting cylinder is fitted with a bidirectional spiral shaft and rotates in cooperation, and V-shaped clamps are fitted at both ends of the bidirectional spiral shaft and rotate in cooperation.

[0012] As a preferred technical solution of this utility model, the V-shaped clamp is fitted into one side of the crossbeam and slidably engaged, a turntable is welded to one end of the bidirectional spiral shaft, the thermocouple sensor is fixed to the base plate by screws, and the thermocouple sensor is electrically connected to the thermal patch.

[0013] In a preferred embodiment of this invention, the thermal patch is attached to the top surface of the upper platform, the accelerometer is mounted on the top of the upper platform, and the accelerometer and thermocouple are electrically connected to the control console.

[0014] Compared with existing technologies, this utility model provides a multi-functional adaptable precision dynamometer with the following advantages: The adjustable base and V-shaped mounting clamp enable quick and convenient adaptation to power equipment of different models and sizes, greatly expanding the application range of the dynamometer; the device employs high-precision torque and speed sensors, combined with data processing from the control console, to accurately measure various parameters of the power equipment, providing reliable data for performance optimization and quality testing; the device integrates temperature and vibration monitoring, enabling comprehensive monitoring and analysis of the power equipment's operating status. It not only measures basic performance parameters but also provides early warnings of potential equipment failures, ensuring the safe and stable operation of the power equipment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a structural diagram of the control console of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the drag test component of this utility model;

[0018] Figure 4 This is a structural diagram of the auxiliary testing component of this utility model;

[0019] Figure 5 This is a schematic diagram of the motor fixing assembly of this utility model.

[0020] In the diagram: 1. Workbench; 2. Control console; 3. Traction test assembly; 4. Auxiliary test assembly; 5. Height adjustment assembly; 6. Motor fixing assembly; 7. Test motor; 11. Protective cover; 12. Upper platform; 13. Base plate; 21. Control panel; 22. Industrial computer; 31. Load motor; 32. Coupling; 33. Reflector; 34. Speed ​​sensor; 35. Torque sensor; 41. Thermocouple sensor; 42. Acceleration sensor; 43. Thermal pad; 51. Base; 52. Hydraulic cylinder; 61. V-clamp; 62. Fixed spiral column; 63. Crossbeam; 64. Fixed knob; 65. Fixed nut; 66. Limiting cylinder; 67. Bidirectional spiral shaft; 68. Turntable; 351. Test shaft. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0022] Please see Figures 1-5 This utility model discloses a multi-functional adaptable precision dynamometer, including a workbench 1 and a control console 2 located on one side of the workbench 1, as well as a drag testing component 3, an auxiliary testing component 4, a height adjustment component 5, and a motor fixing component 6, wherein:

[0023] A protective cover 11 is fixed to the workbench 1 by screws, and the control console 2 is equipped with a control panel 21 and an industrial computer 22.

[0024] Please refer to the appendix. Figure 3 The test assembly 3 includes a load motor 31, one end of which is connected to a coupling 32. A reflector 33 is fixed to one side of the coupling 32 by screws. A speed sensor 34 is symmetrically arranged on the opposite side of the reflector 33. A torque sensor 35 is connected to one end of the coupling 32. Specifically, when the reflector 33 on the coupling 32 rotates, it works with the speed sensor 34 to measure the rotational speed of the test motor 7.

[0025] Please refer to the appendix. Figure 4 The auxiliary test component 4 includes a thermocouple sensor 41 and an acceleration sensor 42. The height adjustment component 5 includes a base 51. Several hydraulic cylinders 52 are connected to the bottom of the base 51. The base 51 is fitted with symmetrically arranged V-shaped clamps 61 and slides together. A test motor 7 is provided between the V-shaped clamps 61.

[0026] The test motor 7 is mounted on the base 51. One end of the test motor 7 is fixed to one end of the coupling 32, and the other end of the coupling 32 is fixedly connected to the test shaft 351 of the torque sensor 35.

[0027] In this embodiment, the hydraulic pump drives the oil cylinder 52 to rise and fall, thereby making the connecting shaft of the test motor 7 on the base 51 the same height as the test shaft 351. The test shaft 351 and the test motor 7 are fixedly connected by the coupling 32. The torque sensor 35, speed sensor 34, thermocouple sensor 41, and acceleration sensor 42 monitor the torque, speed, temperature and vibration data of the motor in real time. It can not only measure basic performance parameters, but also provide early warning of potential equipment failures. Example 2

[0028] Based on the above embodiment 1, please refer to the appendix. Figure 2 as well as Figure 5 The worktable 1 includes an upper plate 12 and a base plate 13. The base 51 passes through the upper plate 12 and slides in fit. The speed sensor 34 and the torque sensor 35 are electrically connected to the control console 2.

[0029] The top surface of the base 51 is symmetrically welded with a fixing spiral post 62, which passes through the crossbeam 63. A fixing knob 64 is provided above the crossbeam 63, and a fixing nut 65 is provided below it. The fixing spiral post 62 is screwed together with the fixing knob 64 and the fixing nut 65.

[0030] A limiting cylinder 66 is welded to one side of the crossbeam 63. The limiting cylinder 66 is fitted with a bidirectional spiral shaft 67 and rotates within it. Both ends of the bidirectional spiral shaft 67 are fitted with V-shaped clamps 61 and rotate within them. Specifically, the bidirectional spiral shaft 67 is limited by the limiting cylinder 66 and rotates within it.

[0031] The V-shaped clamp 61 fits into one side of the crossbeam 63 and slides in fit. A turntable 68 is welded to one end of the bidirectional spiral shaft 67. Thermocouple sensor 41 is fixed to the base plate 13 by screws. Thermocouple sensor 41 is electrically connected to thermal patch 43. Specifically, the V-shaped structure of the V-shaped clamp 61 can adapt to and clamp power equipment of various sizes.

[0032] The thermal patch 43 is attached to the top surface of the upper platform 12. The acceleration sensor 42 is installed on the top of the upper platform 12. The acceleration sensor 42 and the thermocouple sensor 41 are electrically connected to the control console 2. Specifically, the thermal patch 43 collects the thermal signal of the power equipment and transmits it to the thermocouple sensor 41 to convert it into an electrical signal.

[0033] In this embodiment, rotating the fixing knob 64 in conjunction with the fixing nut 65 adjusts the height of the crossbeam 63 so that the bottom of the crossbeam 63 abuts against the test motor 7 and fixes it in the vertical direction. Then, rotating the turntable 68 drives the bidirectional spiral shaft 67 to rotate in the limiting cylinder 66. The bidirectional spiral shaft 67 drives the V-shaped clamps 61 at both ends to move towards the center through the spiral force, thereby clamping the test motor 7. This can quickly and conveniently fix power equipment of different models and sizes.

[0034] The working principle and usage process of this utility model are as follows: When in use, firstly, according to the size and shape of the power equipment to be tested, the test motor 7 is placed on the base 51, so that the bottom of the test motor 7 is attached to the thermal pad 43, and its connecting shaft is aligned with the test shaft 351 of the torque sensor 35 in the horizontal direction. Then, the hydraulic pump is started to drive the oil cylinder 52 to lift and lower, thereby driving the connecting shaft of the test motor 7 on the base 51 to be at the same height as the test shaft 351. Then, the test shaft 351 and the test motor 7 are fixedly connected using the coupling 32.

[0035] After the test motor 7 is placed stably, rotate the fixing knob 64 and the fixing nut 65 to raise and lower the fixing screw column 62, thereby adjusting the height of the crossbeam 63 so that the bottom of the crossbeam 63 abuts against the test motor 7 and fixes it in the vertical direction. Then rotate the turntable 68 to drive the bidirectional screw shaft 67 to rotate in the limiting cylinder 66. The bidirectional screw shaft 67 drives the V-shaped clamps 61 at both ends to move towards the center through the screw force, thereby clamping the test motor 7.

[0036] Connect the test motor 7 to the power supply and start the device via the control console 2. The motor starts working. The test motor 7 drives the test shaft 351 to rotate via the coupling 32. The torque sensor 35 measures the output torque of the test motor 7 in real time. The connecting shaft at the other end of the torque sensor 35 drives the coupling 32 to rotate synchronously. The reflector 33 on the coupling 32 works with the speed sensor 34 to measure the rotational speed of the test motor 7 when it rotates. Thermocouple sensor 41 monitors the temperature of the motor in real time through the thermal patch 43 attached to the motor. Accelerometer 42 monitors the vibration of the motor in real time.

[0037] The data collected by each sensor is transmitted to the control console 2. The measurement and analysis software on the control screen 21 processes the data in real time, calculates parameters such as function and efficiency based on torque and speed, and displays these parameters, along with temperature and vibration data, on the control screen 21 in real time.

Claims

1. A multi-purpose adaptive dynamometer, comprising a workbench (1) and a control console (2) arranged on one side of the workbench (1), characterized in that, Also include the test component (3), auxiliary test component (4), height adjustment assembly (5) and motor fixed assembly (6), wherein: The workbench (1) is fixed with a protective cover (11) by screws, and the control console (2) is provided with a control screen (21) and an industrial computer (22); The test component (3) includes a load motor (31), one end of the load motor (31) is connected to a shaft coupling (32), one side of the shaft coupling (32) is fixed with a reflector (33) by screws, the opposite side of the reflector (33) is symmetrically provided with a speed sensor (34), one end of the shaft coupling (32) is connected to a torque sensor (35); The auxiliary test component (4) includes a thermocouple sensor (41) and an acceleration sensor (42), the height adjustment assembly (5) includes a base (51), the base (51) is connected to a plurality of oil cylinders (52) at the bottom, the base (51) is embedded with symmetrically arranged V-shaped clamps (61) and is in sliding fit, and the test motor (7) is arranged on the base (51).

2. The multi-purpose adaptive dynamometer according to claim 1, wherein: The test motor (7) is fixed at one end of the shaft coupling (32), and the other end of the shaft coupling (32) is fixedly connected with the test shaft (351) of the torque sensor (35).

3. A multi-purpose adaptive dynamometer according to claim 2, characterized in that: The workbench (1) includes an upper plate (12) and a bottom plate (13), the base (51) penetrates through the upper plate (12) and is in sliding fit, and the speed sensor (34) and the torque sensor (35) are electrically connected with the control console (2).

4. The multi-purpose adaptive dynamometer of claim 3, wherein: The top surface of the base (51) is symmetrically welded with a fixed spiral column (62), the fixed spiral column (62) penetrates through a cross beam (63), a fixed knob (64) is arranged above the cross beam (63), and a fixed nut (65) is arranged below the cross beam (63), and the fixed spiral column (62) is in screw fit with the fixed knob (64) and the fixed nut (65).

5. A multi-purpose adaptive dynamometer according to claim 4, characterized in that: One side of the cross beam (63) is welded with a limiting cylinder (66), the limiting cylinder (66) is embedded with a bidirectional spiral shaft (67) and is in rotary fit, and the bidirectional spiral shaft (67) is embedded with the V-shaped clamps (61) at both ends and is in screw rotary fit.

6. A multi-purpose adaptive dynamometer according to claim 5, characterized in that: The V-shaped clamps (61) are embedded on one side of the cross beam (63) and are in sliding fit, one end of the bidirectional spiral shaft (67) is welded with a turntable (68), the thermocouple sensor (41) is fixed on the bottom plate (13) by screws, and the thermocouple sensor (41) is electrically connected with the thermal sensitive patch (43).

7. A multi-purpose adaptive dynamometer according to claim 6, characterized in that: The thermal sensitive patch (43) is attached to the top surface of the upper plate (12), the acceleration sensor (42) is installed on the top of the upper plate (12), and the acceleration sensor (42) and the thermocouple sensor (41) are electrically connected with the control console (2).

Images