Control device

By designing a prominent first rib on the cover of the control device, the rigidity of the cover is enhanced, thus solving the problem of vibration noise caused by the cover transmitting engine vibration to the power control unit and achieving noise reduction.

CN223772281UActive Publication Date: 2026-01-06HONDA MOTOR CO LTD
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Patent Information

Application Number
CN202423053715.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2026-01-06
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Engine vibrations can easily be transmitted to the cover of the power control unit, causing vibration and noise problems.

Method used

Design a cover for a control device, with a first rib protruding into the housing on the top wall, located in the center of the cover and connected to a fixing part on the side wall, to enhance the rigidity of the cover and reduce the vibration amplitude.

Benefits of technology

By enhancing the rigidity of the cover, vibration of the cover is effectively suppressed, and vibration noise is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a control device. Vibration of a cover body of the control device can be restrained so as to reduce vibration noise. The control device comprises a control unit, the control unit comprises a shell and a cover body, the cover body covers the shell, the cover body is provided with a top wall, a side wall and at least one fixing part, the side wall extends from the top wall to the shell, the at least one fixing part is fixed to the shell, the top wall is provided with a first rib, the first rib protrudes towards the shell, and the first rib is provided with a second rib; the first rib is located at the central part of the cover body and is connected to the side wall adjacent to the at least one fixing part.
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Description

Technical Field

[0001] This utility model relates to a control device, and more particularly to a control device having a cover. Background Technology

[0002] In recent years, efforts to provide access to sustainable transportation systems that also consider vulnerable groups such as the elderly and children among traffic participants have become increasingly active. To achieve this goal, research and development are being undertaken to further improve traffic safety and convenience through advancements related to vehicle livability. In this research and development, engine vibrations are easily transmitted to the cover of the power control unit, causing vibration noise. Therefore, it is necessary to improve the relevant structure of the engine's power control unit to overcome this problem. Utility Model Content

[0003] This invention provides a control device whose cover vibration can be suppressed to reduce vibration noise.

[0004] This utility model provides a control device, including: a control unit, including a housing and a cover, the cover covering the housing, the cover having a top wall, a side wall and at least one fixing part, the side wall extending from the top wall toward the housing, the at least one fixing part being fixed to the housing, the top wall having a first rib protruding toward the housing, the first rib being located at the center of the cover and connected to the side wall adjacent to the at least one fixing part.

[0005] In an embodiment of this utility model, the cover has a polygonal shape, and the first rib is located at the center of the cover in the front-back direction and the left-right direction.

[0006] In an embodiment of this utility model, the control unit further includes a first electrical component and a second electrical component. The first electrical component and the second electrical component are arranged side by side in the housing along the length of the control device. The upper surface of the second electrical component is positioned higher than the upper surface of the first electrical component. The first rib is offset from the second electrical component in the vertical direction of the control device.

[0007] In an embodiment of this utility model, the first rib is located at the center of the housing in the length direction relative to the second electrical member.

[0008] In an embodiment of this utility model, the top wall further has a second rib and a third rib, the second rib being located at a position overlapping the second electrical component in the vertical direction, the second rib having a notch at the position, and the third rib connecting the first rib and the second rib.

[0009] In an embodiment of this utility model, the second electrical component is closer to the top wall than the first electrical component, and the top of the side wall slopes toward the top wall in a direction from the first electrical component toward the second electrical component.

[0010] In an embodiment of this utility model, the at least one fixing part includes a plurality of fixing parts, and the first rib includes a plurality of branches, the plurality of branches extending toward the plurality of fixing parts respectively.

[0011] In an embodiment of this utility model, the lower surface of the first rib extends to the lower surface of the sidewall.

[0012] In an embodiment of the present invention, the at least one fixing part includes a plurality of fixing parts, the sidewall has at least one side rib, the at least one side rib is located between two fixing parts of the plurality of fixing parts and protrudes outward from the outer side of the housing.

[0013] In an embodiment of the present invention, the at least one side rib includes a plurality of first side ribs and a plurality of second side ribs, each of the plurality of second side ribs is adjacent to one of the plurality of fixing parts, each of the plurality of first side ribs is located between two of the plurality of second side ribs, and the thickness of each second side rib is greater than the thickness of each first side rib.

[0014] Based on the above, in the control device of this utility model, the top wall of the cover has a first rib protruding into the shell. The first rib is formed in the central part of the cover and is located at the main resonance point of the cover, which can concentrate and strengthen the part of the cover that is prone to vibration. Moreover, the first rib is connected to the side wall at the fixing part, which can improve the rigidity of the cover and thus reduce the vibration amplitude of the cover. Therefore, the vibration of the cover of the control device of this utility model can be suppressed to reduce vibration noise.

[0015] To make the above-mentioned features and advantages of this utility model more apparent and understandable, specific embodiments are described below, and detailed descriptions are provided in conjunction with the accompanying drawings. Attached Figure Description

[0016] Figure 1 This is a perspective view of a control device according to an embodiment of the present invention;

[0017] Figure 2 yes Figure 1 A three-dimensional view of some components of the control device;

[0018] Figure 3 yes Figure 1 A three-dimensional view of the cover;

[0019] Figure 4 yes Figure 1 The bottom view of the cover;

[0020] Figure 5 yes Figure 1 Top view of the control device;

[0021] Figure 6 yes Figure 1 A sectional view of the control device along line II;

[0022] Figure 7 yes Figure 1 Side view of the cover.

[0023] Explanation of reference numerals in the attached figures:

[0024] 10: Control device;

[0025] 100: Control unit;

[0026] 110: Shell;

[0027] 112: Fixing part;

[0028] 120: Cover;

[0029] 122: Top wall;

[0030] 1221: First rib;

[0031] 1221a: Branch;

[0032] 1222: Second rib;

[0033] 1222a: Gap;

[0034] 1223: Third rib;

[0035] 124: Side wall;

[0036] 124a: First lateral rib;

[0037] 124b: Second lateral rib;

[0038] 126: Fixing part;

[0039] 130: First electrical component;

[0040] 130a, 140a: Top surface;

[0041] 140: Second electrical component;

[0042] C: Central Department;

[0043] D: Direction;

[0044] S1, S2: Lower surface;

[0045] X, Y, Z: Axial axes. Detailed Implementation

[0046] Figure 1 This is a perspective view of a control device according to an embodiment of the present invention, showing the axes X, Y, and Z. Figure 2 yes Figure 1 A perspective view of some components of the control device. Please refer to... Figure 1 and Figure 2 In this embodiment, the control device 10 is, for example, a power control unit (PCU) of a vehicle engine. The control device 10 includes a control unit 100, which includes a housing 110, a cover 120, a first electrical component 130, and a second electrical component 140. The cover 120 has a polygonal shape and covers the housing 110. The first electrical component 130 is, for example, an inverter, and the second electrical component 140 is, for example, a reactor. The first electrical component 130 and the second electrical component 140 are disposed within the housing 110.

[0047] Figure 3 yes Figure 1 A three-dimensional diagram of the cover. Figure 4 yes Figure 1 The bottom view of the cover. Please refer to... Figure 3 and Figure 4 In this embodiment, the cover 120 has a top wall 122, a side wall 124, and a plurality of fixing parts 126. The side wall 124 extends from the top wall 122 toward the housing 110 (shown in...). Figure 1 These fixing portions 126 are formed on the sidewall 124 and are used to secure the housing 110 (shown in) by locking or other suitable means. Figure 1 Multiple fixing portions 112 of the top wall 122 are provided for the housing 110 (shown in the figure). Figure 1 The first rib 1221 protrudes, and the first rib 1221 is at least partially located in the central part C of the cover body 120 (indicated in...). Figure 4 The first rib 1221 includes a plurality of branches 1221a, which extend toward the fixing portions 126 and connect to the sidewalls 124 adjacent to the fixing portions 126. Specifically, the first rib 1221 is at least partially located at the center of the cover 120 in the front-rear direction (axial Y) and the left-right direction (axial X), and the first rib 1221 is located at the center of the housing 110 in the longitudinal direction (axial Y) of the control device 10 relative to the second electrical member 140.

[0048] As described above, in the control device 10 of this embodiment, the top wall 122 of the cover 120 has a first rib 1221 protruding into the housing 110. The first rib 1221 is formed at the central portion C of the cover 120 and is located at the main resonance point of the cover 120, which can concentrate and strengthen the part of the cover 120 that is prone to vibration. Furthermore, the first rib 1221 is connected to the side wall 124 at the fixing portion 126, which can improve the rigidity of the cover 120 and thereby reduce the vibration amplitude of the cover 120. Thus, the vibration of the cover 120 of the control device 10 of this embodiment can be suppressed to reduce vibration noise.

[0049] Figure 5 yes Figure 1 The top view of the control device. Please refer to... Figure 2 and Figure 5 In this embodiment, the first electrical component 130 and the second electrical component 140 are arranged side by side in the longitudinal direction (axial Y) of the control device 10. The upper surface 140a of the second electrical component 140 is positioned higher than the upper surface 130a of the first electrical component 130, and the first rib 1221 is offset from the second electrical component 140 in the vertical direction (axial Z) of the control device 10. Accordingly, the first rib 1221 and the taller second electrical component 140 will not interfere with each other, and the internal configuration space of the control unit 100 can be utilized efficiently to reduce the height of the control device 10 in the vertical direction (axial Z), and the first rib 1221 has sufficient height to effectively increase the rigidity of the cover 120.

[0050] Please refer to Figures 3 to 5 In this embodiment, the top wall 122 of the cover 120 also has a second rib 1222. The second rib 1222 is located at a position overlapping the second electrical member 140 in the vertical direction (axial Z) of the control device 10, and the second rib 1222 has a notch 1222a at the position. Accordingly, the rigidity of the cover 120 can be further improved by the second rib 1222, and the insulating distance between the second rib 1222 and the second electrical member 140 can be ensured by the notch 1222a. In addition, the top wall 122 of the cover 120 also has a third rib 1223. The third rib 1223 connects the first rib 1221 and the second rib 1222 to further improve the rigidity of the cover 120.

[0051] Figure 6 yes Figure 1 A sectional view of the control device along line II. Please refer to... Figure 6In this embodiment, the lower surface S1 of the first rib 1221 extends to the lower surface S2 of the side wall 124 of the cover 120. This increases the connection length between the side wall 124 and the first rib 1221 in the vertical direction (axial direction Z), thereby improving the rigidity of the first rib 1221. Furthermore, in this embodiment, the second electrical member 140 is closer to the top wall 122 of the cover 120 than the first electrical member 140. Correspondingly, the top 1241 of the side wall 124 of the cover 120 slopes towards the top wall 122 along the direction D from the first electrical member 130 to the second electrical member 140. That is, the height of the side wall 124 of the cover 120 gradually increases along the direction D, causing the top wall 122 to slope upwards along the direction D. As described above, the height of the top wall 122 of the cover 120 is set in accordance with the height of the first electrical component 140 and the height of the second electrical component 140, so that the height of the cover 120 can be reduced as much as possible while forming the first rib 1221, the second rib 1222 and the third rib 1223 below the top wall 122.

[0052] Figure 7 yes Figure 1 A side view of the cover. Please refer to... Figure 7 In this embodiment, the sidewall 124 has at least one side rib (shown as a plurality of first side ribs 124a and a plurality of second side ribs 124b), each first side rib 124a and each second side rib 124b being located between two fixing portions 126 and extending toward the housing 110 (shown in Figure 1 The outer side protrudes to enhance the rigidity of the cover 120 and its first rib 1221, second rib 1222, and third rib 1223. Furthermore, due to the sidewall 124 of the cover 120 as... Figure 6 The first side rib 124a and the second side rib 124b are correspondingly longer in the vertical direction (axial Z) and have good rigidity because the second electrical component 140 has a greater height.

[0053] Furthermore, each second side rib 124b is adjacent to the fixing part 126, and each first side rib 124a is located between the two second side ribs 124b. Figure 7 The shapes and sizes of the second side rib 124b and the first side rib 124a are for illustrative purposes only. In practice, the thickness of each second side rib 124b can be greater than the thickness of each first side rib 124a. Accordingly, by making the second side rib 124b next to the fixing part 126 have a larger thickness, the rigidity at the fixing part 126 is improved, thereby improving the rigidity of the first rib 1221, the second rib 1222, and the third rib 1223.

[0054] In summary, in the control device of this invention, the top wall of the cover has a first rib protruding into the shell. The first rib is formed in the central part of the cover and is located at the main resonance point of the cover. It can concentrate and strengthen the parts of the cover that are prone to vibration. Furthermore, the first rib is connected to the side wall at the fixing part, which can improve the rigidity of the cover and thus reduce the vibration amplitude of the cover. Therefore, the vibration of the cover of the control device of this invention can be suppressed to reduce vibration noise.

[0055] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A control device characterized by comprising: The control device includes: a control unit including a housing and a cover, the cover has a top wall, a side wall extending from the top wall to the housing, and at least one fixing portion fixed to the housing, the top wall has a first rib protruding toward the housing, the first rib is located at a central portion of the cover and connected to the side wall adjacent to the at least one fixing portion.

2. The control device according to claim 1, wherein the cover has a polygonal shape, the first rib is located at a center in a front-rear direction and a left-right direction of the cover.

3. The control device according to claim 1, wherein the control unit further includes a first electrical component and a second electrical component, the first electrical component and the second electrical component are arranged side by side in a length direction of the control device in the housing, a position of an upper surface of the second electrical component is higher than a position of an upper surface of the first electrical component, the first rib is offset from the second electrical component in an up-down direction of the control device.

4. The control device according to claim 3, wherein the first rib is located at a center of the housing in the length direction with respect to the second electrical component.

5. The control device according to claim 3, wherein the top wall further has a second rib and a third rib, the second rib is located at a position overlapping the second electrical component in the up-down direction, the second rib has a notch at the position, the third rib connects the first rib and the second rib.

6. The control device according to claim 3, wherein the second electrical component is closer to the top wall than the first electrical component, a top portion of the side wall is inclined toward the top wall in a direction from the first electrical component to the second electrical component.

7. The control device according to claim 1, wherein the at least one fixing portion includes a plurality of fixing portions, the first rib includes a plurality of branches, the plurality of branches respectively extend toward the plurality of fixing portions.

8. The control device according to claim 1, wherein a lower surface of the first rib extends to a lower surface of the side wall.

9. The control device according to claim 1, wherein the at least one fixing portion includes a plurality of fixing portions, the side wall has at least one side rib, the at least one side rib is located between two fixing portions of the plurality of fixing portions and protrudes outward of the housing.

10. The control device according to claim 9, wherein the at least one side rib includes a plurality of first side ribs and a plurality of second side ribs, each of the plurality of second side ribs is adjacent to one of the plurality of fixing portions, each of the plurality of first side ribs is located between two of the plurality of second side ribs, a thickness of each of the second side ribs is greater than a thickness of each of the first side ribs.