Precise batching equipment for fireproof materials
By introducing weighing sensors and discharging components into the fireproof material batching equipment, precise control of the batching ratio and quantity is achieved, solving the shortcomings of existing equipment in terms of accuracy and operational flexibility, and improving production efficiency and material stability.
Patent Information
- Application Number
- CN202520159368.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Existing fireproof material batching equipment is inadequate in terms of batching accuracy and operational flexibility, resulting in unstable material properties, high labor intensity, and poor production continuity and stability.
A precision batching device for fireproof materials was designed, including a frame, a storage bin, and a weighing bin. It is equipped with a weighing sensor and various discharge components to ensure precise feeding and discharge control of each component. The precise control of the batching ratio and quantity is achieved by setting up the weighing sensor and discharge components.
It improves the accuracy and efficiency of ingredient preparation, reduces manual intervention, enhances the stability of material properties and the continuity of production, and reduces labor intensity.
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Figure CN223774767U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of batching equipment technology, and in particular to a precise batching equipment for fireproof materials. Background Technology
[0002] With the acceleration of industrialization, the demand for fire-resistant materials is constantly increasing. These materials play a vital role in the construction, industrial, and public safety sectors. A precise batching system is a key factor in ensuring the quality of fire-resistant materials, directly affecting their performance and safety. In existing technologies, fire-resistant material batching equipment typically employs mechanized stirring and mixing devices. While these devices enable large-scale production, they lack precision in batching accuracy and operational flexibility.
[0003] For example, some equipment cannot precisely control the proportions of various components during the batching process, leading to unstable material properties. Furthermore, this equipment is complex to operate and requires significant manual intervention, which not only increases labor intensity but also affects the continuity and stability of production. The main drawback of existing technology lies in the lack of equipment that is simple in structure, easy to operate, and can precisely control the batching amount. This not only affects the quality of fireproof materials but also limits the improvement of production efficiency. Utility Model Content
[0004] The purpose of this invention is to propose a precise batching device for fireproof materials, so as to solve the problems of insufficient batching accuracy and operational flexibility of existing fireproof material batching devices.
[0005] To achieve the above objectives, the technical solution of this utility model is implemented as follows:
[0006] A precision batching device for fireproof materials includes a frame, a storage bin, and a weighing bin. A support platform is installed on the top of the frame, the storage bin is located on top of the support platform, and the weighing bin is located at the bottom of the support platform. An opening is provided on the support platform for discharging materials from the storage bin to the weighing bin. The storage bin is divided into compartments for storing different batching materials. An upper support for fixing the storage bin and a lower support for fixing the weighing bin are respectively provided on the upper and lower sides of the support platform.
[0007] By adopting the above technical solution, a fireproof material precision batching equipment with simple structure and convenient operation has been realized. It can accurately control the proportion of various components, improve the stability of material performance, reduce manual intervention, reduce labor intensity, and improve the continuity and stability of production.
[0008] Furthermore, protrusions extend outward from the opposite sides of the weighing chamber, and a weighing sensor is disposed between the protrusions and the lower support.
[0009] By adopting the above technical solution, the weighing sensor can accurately measure the weight of each material being fed, thereby achieving precise feeding of each ingredient and improving the accuracy of the feeding process.
[0010] Furthermore, the bottom of the storage silo is provided with the same number of discharge ports as the storage area.
[0011] By adopting the above technical solutions, it is ensured that each storage area can discharge materials sequentially, thereby improving the flexibility and efficiency of material preparation.
[0012] Furthermore, a first discharge assembly is provided at the discharge port outside the storage silo, and a second discharge assembly is provided at the discharge port in the middle of the storage silo.
[0013] By adopting the above technical solutions, the two discharge components can control the amount of material discharged, and close the discharge port when the set weight is reached, further ensuring the accuracy of the batching.
[0014] Furthermore, the first discharge assembly includes an extension channel fixedly disposed at the discharge port, a baffle for opening and closing the extension channel, a vibrating feeder fixedly disposed at the bottom of the extension channel, and a first hydraulic cylinder for driving the baffle to open and close.
[0015] By adopting the above technical solution, the first discharge component can ensure that the materials in the outer ring warehouse area can enter the storage silo and control the amount of material discharged, thereby improving the accuracy and efficiency of material distribution.
[0016] Furthermore, the second discharge assembly includes a rotating arc-shaped cover disposed at the discharge port and a second hydraulic cylinder for opening and closing the arc-shaped cover.
[0017] By adopting the above technical solution, the second discharge component can control the amount of material discharged, thereby improving the accuracy and efficiency of material batching.
[0018] Furthermore, the weighing bin has a material discharge channel at its bottom, and there are two material discharge channels arranged opposite each other. The weighing bin also has a material discharge assembly for opening and closing the material discharge channels.
[0019] By adopting the above technical solution, the material feeding channel at the bottom of the weighing bin can achieve precise feeding of ingredients, improving the accuracy and efficiency of ingredient feeding.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The fireproof material precision batching equipment described in this utility model, by setting up a weighing sensor, can accurately measure the weight of each material being dispensed, achieving precise feeding of each ingredient and improving batching accuracy; by setting up the same number of discharge ports as the number of storage areas, it ensures that each storage area can discharge material sequentially, improving batching flexibility and efficiency; by setting up two types of discharge components, it can control the amount of material discharged, and close the discharge port when the set weight is reached, further ensuring batching accuracy; by setting up components such as extension channels, baffles, vibrating feeders, and hydraulic cylinders, it improves batching accuracy and efficiency. Attached Figure Description
[0022] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of this utility model. The illustrative embodiments of this utility model and their descriptions are used to explain this utility model and do not constitute an improper limitation of this utility model.
[0023] In the attached diagram:
[0024] Figure 1 This is a schematic diagram of the overall fireproof material precision batching equipment described in this embodiment of the utility model;
[0025] Figure 2 This is a schematic diagram of the support platform and weighing chamber as described in an embodiment of the present utility model;
[0026] Figure 3 This is an exploded view of the storage bin and upper support described in an embodiment of the present utility model;
[0027] Figure 4 This is an exploded view of the first discharge assembly described in an embodiment of the present invention;
[0028] Figure 5 This is a schematic diagram of the second discharge assembly described in an embodiment of the present utility model;
[0029] Figure 6 This is a schematic diagram of the weighing chamber portion as described in an embodiment of the present utility model;
[0030] Figure 7 This is a partial schematic diagram of the feeding assembly described in an embodiment of the present utility model.
[0031] Explanation of reference numerals in the attached figures:
[0032] 1. Frame; 2. Storage bin; 3. Weighing bin; 4. Support platform; 5. Opening; 6. Bin area; 7. Upper support; 8. Lower support; 9. Protrusion; 10. Weighing sensor; 11. Discharge port;
[0033] 12. First discharge assembly; 1201. Extension channel; 1202. Baffle; 1203. Vibrating feeder; 1204. First hydraulic cylinder;
[0034] 13. Second discharge assembly; 1301. Arc-shaped cover; 1302. Second hydraulic cylinder;
[0035] 14. Material discharge channel;
[0036] 15. Feeding assembly; 1501. Sheath; 1502. Third hydraulic cylinder; 1503. Crossbar; 1504. Connecting rod. Detailed Implementation
[0037] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0038] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "back" appear, indicating orientation or positional relationship, they are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, if terms such as "first" or "second" appear, they are also used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0039] Furthermore, in the description of this utility model, unless otherwise explicitly defined, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model in light of the specific circumstances.
[0040] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0041] This embodiment relates to a precise batching device for fireproof materials. In terms of overall structure, as follows... Figure 1 and Figure 2 As shown, it includes a frame 1, a storage bin 2, and a weighing bin 3.
[0042] The frame 1 is equipped with a support platform 4, the storage bin 2 is located on the top of the support platform 4, and the weighing bin 3 is located at the bottom of the support platform 4. The support platform 4 has an opening 5 for discharging materials from the storage bin 2 to the weighing bin 3. The storage bin 2 is divided into storage areas 6 for placing different ingredients. The upper support 7 and lower support 8 for fixing the storage bin 2 and the weighing bin 3 are provided on the upper and lower sides of the support platform 4.
[0043] It is worth mentioning that the frame 1 is set vertically, and the bottom of the frame 1 is installed at the inlet of other equipment to ensure that the prepared fireproof materials can be used for the next operation. The storage bin 2 is divided into different bin areas 6 by partitions, and different ingredients are placed inside to ensure that each ingredient can be put into the weighing bin 3 in sequence. The storage bin 2 is located above the weighing bin 3 to ensure that the ingredients can enter the weighing bin 3 directly. The weighing bin 3 and the opening 5 are aligned to ensure that the ingredients will not drift elsewhere and are accurately put into the weighing bin 3. The upper bracket 7 is used to support the storage bin 2 to ensure that the storage bin 2 can remain stable, and the lower bracket 8 is used to suspend the weighing bin 3 to ensure that the weighing bin 3 is held at the opening 5 and that the weighing bin 3 and the opening 5 are aligned.
[0044] Based on the above overall introduction, this embodiment presents an exemplary structure of the electromagnetic wire dehydration and drying equipment, such as... Figure 2 and Figure 3 As shown, protrusions 9 extend outward from opposite sides of the weighing bin 3. A weighing sensor 10 is installed between the protrusions 9 and the lower support 8. A discharge port 11 is installed at the bottom of the storage bin 2. Specifically, the weighing sensor 10 can weigh the weight of each feeding, thereby achieving accurate feeding of each ingredient. The protrusions 9 facilitate the connection between the weighing bin 3 and the lower support 8. Since the weighing bin 3 is only supported by the lower support 8, the weighing sensor 10 between them can accurately measure the weight of the discharged material, avoiding the influence of other objects. The number of discharge ports 11 is the same as the number of bin areas 6, ensuring that each bin area 6 can discharge material sequentially.
[0045] As a preferred option, such as Figure 3 As shown, in this embodiment, a first discharge assembly 12 is provided at the discharge port 11 outside the storage bin 2, and a second discharge assembly 13 is provided at the discharge port 11 in the middle of the storage bin 2. Specifically, the purpose of providing two discharge assemblies is that since the storage bin 2 has multiple storage areas 6, it occupies a large space, while the weighing bin 3 only stores the prepared fireproof ingredients, so it occupies a smaller space. Therefore, the opening 5 for feeding at the top of the weighing bin 3 is also small. Thus, the setting of the first discharge assembly 12 can ensure that the ingredients in the outer storage areas 6 can enter the storage bin 2. The first discharge assembly 12 and the second discharge assembly 13 can also control the amount of material discharged. When the set weight is reached, the discharge port 11 is closed.
[0046] As a preferred implementation method, such as Figure 4As shown, the first discharge assembly 12 in this embodiment includes an extension channel 1201 fixedly disposed at the discharge port 11, a baffle 1202 for opening and closing the extension channel 1201, a vibrating feeder 1203 fixedly disposed at the bottom of the extension channel 1201, and a first hydraulic cylinder 1204 for driving the baffle 1202 to open and close. It should be noted that the extension channel 1201 extends to the opening 5 to ensure that the materials in the storage area 6 can fall into the weighing bin 3. The cylinder body of the first hydraulic cylinder 1204 is installed on the wall of the storage bin 2, and the piston rod of the first hydraulic cylinder 1204 is installed on the baffle 1202. When discharging materials, the baffle 1202 is opened; when the weight reaches a set value, the baffle 1202 is closed. The vibrating feeder 1203 ensures that the materials in the extension channel 1201 can completely enter the weighing bin 3.
[0047] As a preferred implementation method, such as Figure 5 As shown, the second discharge assembly 13 in this embodiment includes an arc-shaped cover 1301 rotatably disposed on the discharge port 11 and a second hydraulic cylinder 1302 for opening and closing the arc-shaped cover 1301. It should be noted that the cylinder body of the second hydraulic cylinder 1302 is rotatably disposed on the wall of the storage bin 2, and the piston rod of the first hydraulic cylinder 1204 is rotatably disposed on the arc-shaped cover 1301. The discharge port 11 is also arc-shaped, with the same shape as the arc-shaped cover 1301, ensuring that the arc-shaped cover 1301 can close the discharge port 11. The first discharge assembly 12 and the second discharge assembly 13 sequentially open and close the discharge port 11, thereby discharging an appropriate amount of feed material, thus completing the feed material preparation.
[0048] As a preferred implementation method, such as Figure 6 As shown, the weighing bin 3 in this embodiment has a discharge channel 14 at its bottom. There are two discharge channels 14 arranged opposite each other, and a discharge assembly 15 for opening and closing the discharge channels 14 is provided at the bottom of the weighing bin 3. It should be noted that the bottom of the weighing bin 3 is cone-shaped, and the discharge channel 14 is located on the side of the cone. When the weighing bin 3 reaches the set weight, the discharge channel 14 opens, and the material is discharged into the equipment of the next step.
[0049] As a preferred option, such as Figure 7 As shown in this embodiment, specifically, the cylinder body of the third hydraulic cylinder 1502 is rotatably mounted on the wall of the weighing chamber 3. A crossbar 1503 is installed on the piston rod of the third hydraulic cylinder 1502. Connecting rods 1504 are rotatably arranged between the two ends of the crossbar 1503 and the cover plate 1501. When the third hydraulic cylinder 1502 is started, it drives the crossbar 1503 to rise and fall. The crossbar 1503 drives the cover plate 1501 to rotate through the connecting rods 1504, thereby realizing the opening and closing of the discharge channel.
[0050] The fireproof material precision batching equipment in this embodiment, by setting up a weighing sensor 10, can accurately measure the weight of each material being dispensed, achieving precise feeding of each ingredient and improving the accuracy of batching; by setting up the same number of discharge ports 11 as the storage area 6, it ensures that each storage area 6 can discharge material sequentially, improving the flexibility and efficiency of batching; by setting up two types of discharge components, it can control the amount of material discharged, and close the discharge port 11 when the set weight is reached, further ensuring the accuracy of batching; by setting up components such as the extension channel 1201, baffle 1202, vibrating feeder 1203 and hydraulic cylinder, the accuracy and efficiency of batching are improved.
[0051] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A precision batching device for fireproof materials, characterized in that: It includes a frame (1), a storage bin (2), and a weighing bin (3); The frame (1) is equipped with a support platform (4) on top, the storage bin (2) is located on top of the support platform (4), the weighing bin (3) is located at the bottom of the support platform (4), and the support platform (4) has an opening (5) for discharging material from the storage bin (2) to the weighing bin (3); The storage silo (2) is divided into storage areas (6) for storing different ingredients; The upper and lower sides of the support platform (4) are respectively provided with an upper support (7) for fixing the storage bin (2) and a lower support (8) for fixing the weighing bin (3).
2. The fireproof material precision batching equipment according to claim 1, characterized in that: The weighing chamber (3) has protrusions (9) extending outward on opposite sides, and a weighing sensor (10) is provided between the protrusions (9) and the lower support (8).
3. The fireproof material precision batching equipment according to claim 1, characterized in that: The bottom of the storage silo (2) is provided with the same number of discharge ports (11) as the storage area (6).
4. The fireproof material precision batching equipment according to claim 1, characterized in that: A first discharge assembly (12) is provided at the discharge port (11) outside the storage bin (2), and a second discharge assembly (13) is provided at the discharge port (11) in the middle of the storage bin (2).
5. The fireproof material precision batching equipment according to claim 4, characterized in that: The first discharge assembly (12) includes an extension channel (1201) fixedly disposed at the discharge port (11), a baffle (1202) for opening and closing the extension channel (1201), a vibrating feeder (1203) fixedly disposed at the bottom of the extension channel (1201), and a first hydraulic cylinder (1204) for driving the baffle (1202) to open and close.
6. The fireproof material precision batching equipment according to claim 4, characterized in that: The second discharge assembly (13) includes an arc-shaped cover (1301) that is rotatably disposed at the discharge port (11) and a second hydraulic cylinder (1302) that opens and closes the arc-shaped cover (1301).
7. The fireproof material precision batching equipment according to claim 1, characterized in that: The weighing bin (3) has a material discharge channel (14) at the bottom. There are two material discharge channels (14) arranged opposite each other. The weighing bin (3) has a material discharge assembly (15) for opening and closing the material discharge channel (14) at the bottom.
8. The fireproof material precision batching equipment according to claim 1, characterized in that: The weighing bin (3) has a material discharge channel (14) at the bottom. There are two material discharge channels (14) arranged opposite each other. The weighing bin (3) has a material discharge assembly (15) for opening and closing the material discharge channel (14) at the bottom.