High-altitude emptying machine and roll forming equipment
By designing a high-altitude unloading machine and utilizing the cooperation of the mounting base and drive components to extend the sliding distance, the problem of difficult installation of material rolls in high-altitude containers was solved, realizing convenient installation and stable conveying of material rolls and improving the working efficiency of roll forming equipment.
Patent Information
- Application Number
- CN202520303529.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-25
AI Technical Summary
When the container is at a high position, it is difficult to hoist the material roll into the container, making it difficult to install it on the unloading assembly and affecting the normal operation of the roll forming equipment.
A high-altitude feeding machine was designed, including a frame, a feeding assembly, and a receiving assembly. By setting up a mounting seat, a receiving seat, a first driving component, and a second driving component, the mounting seat is slidable by the cooperation of the driving components, so as to achieve coaxial installation of the material roll. Combined with the frame, sliding frame, guide rail and other structures, the sliding distance of the mounting seat is extended, which facilitates the installation of the material roll.
It simplifies the installation process of the material roll, improves the convenience and stability of operation, ensures that the material roll can be smoothly installed on the feeding assembly, and improves the working efficiency of the roll forming equipment.
Smart Images
Figure CN223775711U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of high-altitude roll forming, and in particular to a high-altitude unloading machine and roll forming equipment. Background Technology
[0002] Roll forming equipment is a type of equipment used for molding and processing materials such as metals and plastics. When operating at heights, roll forming equipment needs to be installed in a container at a high altitude.
[0003] In related technologies, roll forming equipment includes a feeder and a roll forming machine, which are spaced apart along the length of the container. The feeder includes a frame and an unwinding assembly, which is mounted on the frame. The roll is hoisted into the container and mounted on the unwinding assembly. Then, the unwinding assembly works to convey the roll to the roll forming machine to complete the feeding operation.
[0004] However, in practical applications, when the container is positioned high, it is difficult to extend the material coil into the container by hoisting, making it difficult to install the material coil onto the unloading assembly, thus requiring improvement. Utility Model Content
[0005] To facilitate the installation of material rolls onto the unloading assembly, this application provides, in a first aspect, a high-altitude unloading machine.
[0006] The high-altitude material unloading machine provided in this application adopts the following technical solution:
[0007] A high-altitude material unloading machine includes a frame, a material unloading assembly, and a material receiving assembly. The material unloading assembly is located on the upper side of the frame. The material receiving assembly includes a mounting base, a receiving seat, a first driving member, and a second driving member. The mounting base is slidably connected to the frame along the length of the frame and is located below the material unloading assembly. The receiving seat is located above the mounting base and is slidably connected to the mounting base in a vertical direction. The first driving member is located on the mounting base and is used to drive the receiving seat to slide. The second driving member is located on the frame and is used to drive the mounting base to slide.
[0008] By adopting the above technical solution, in practical applications, the frame is installed in the container, and the second drive unit drives the mounting seat to slide, so that the mounting seat extends out of the container. At this time, the material roll can be placed from top to bottom on the receiving seat by hoisting. The first drive unit then drives the receiving seat to slide, so that the material roll and the unloading assembly are coaxially set. Then the second drive unit drives the mounting seat to extend into the container, so that the material roll can be installed on the unloading assembly. The operation is simple and convenient, thus facilitating the installation of the material roll on the unloading assembly.
[0009] Preferably, the frame includes a frame body and a sliding frame, the feeding assembly is disposed on the frame body, the sliding frame is slidably connected to one end of the frame body, and the mounting base is slidably connected to the sliding frame.
[0010] By adopting the above technical solution, and by setting up the frame and sliding frame, the sliding distance of the mounting seat is made longer and the extension distance of the mounting seat is made longer within the original container size, thereby further facilitating the installation of the material coil onto the unloading assembly.
[0011] Preferably, the receiving assembly further includes a plurality of first pulleys, which are rotatably connected to both sides of the mounting base and abut against the upper side of the sliding frame.
[0012] By adopting the above technical solution and setting multiple first pulleys, the mounting base can be slidably moved.
[0013] Preferably, the receiving assembly further includes a plurality of second pulleys, which are rotatably connected to both sides of the mounting base and abut against the lower side of the sliding frame.
[0014] By adopting the above technical solution, multiple second pulleys are set to facilitate the sliding of the mounting base, and multiple first pulleys cooperate with multiple second pulleys to limit the sliding of the mounting base, thereby improving the stability of the sliding of the mounting base.
[0015] Preferably, the receiving assembly further includes a plurality of guide rods, which are disposed at the lower end of the receiving seat and movably pass through the mounting base.
[0016] By adopting the above technical solution and setting multiple guide rods, a sliding connection between the receiving seat and the mounting seat can be achieved, and the sliding of the receiving seat can be guided.
[0017] Preferably, the high-altitude material unloading machine further includes an adjustment component, which includes two guide rails and two third driving components. The frame is slidably connected to the two guide rails along its own length direction, and the two third driving components are respectively disposed on the two guide rails and are used to drive the frame to slide.
[0018] By adopting the above technical solution, and by setting two guide rails and two third drive components, the frame can be slid out of the container, so that the mounting base can extend a longer distance, which facilitates the installation of the material roll on the feeding assembly. At the same time, the position of the frame can be adjusted so that the position of the feeding assembly is aligned with the position of the roll forming machine, thereby improving the feeding effect.
[0019] Preferably, the adjustment assembly further includes a plurality of guide wheels, which are rotatably connected to both sides of the frame and slidably connected to the upper side of the guide rail.
[0020] By adopting the above technical solution and setting multiple guide wheels, the frame can be slid, and the stability of the frame sliding can be improved.
[0021] Preferably, the adjustment assembly further includes a plurality of anti-tilt wheels, which are rotatably connected to both sides of the frame and confined to the outside of the guide rail.
[0022] By adopting the above technical solution and setting multiple anti-tilt wheels, the machine frame's center of gravity is prevented from shifting outward, thus improving the stability of the machine frame's sliding.
[0023] Secondly, this application provides a roll forming apparatus.
[0024] The roll forming equipment provided in this application adopts the following technical solution:
[0025] A roll forming apparatus, comprising the high-altitude feeding machine described above.
[0026] In summary, this application includes at least one of the following beneficial technical effects:
[0027] 1. The second drive unit drives the mounting base to slide, so that the mounting base extends out of the container. At this time, the material roll can be placed on the receiving base from top to bottom by hoisting. The first drive unit then drives the receiving base to slide, so that the material roll and the unloading assembly are coaxially set. Then the second drive unit drives the mounting base to extend into the container, so that the material roll can be installed on the unloading assembly. The operation is simple and convenient, which makes it easy to install the material roll on the unloading assembly.
[0028] 2. By setting up the frame and sliding frame, the sliding distance of the mounting base is made longer and the extension distance of the mounting base is made longer within the original container size, thereby further facilitating the installation of the material coil onto the unloading assembly;
[0029] 3. By setting two guide rails and two third drive components, the frame can slide, allowing it to extend beyond the container and extend the mounting base a longer distance. This facilitates the installation of the material roll onto the unloading assembly and also allows for adjustment of the frame position so that the unloading assembly is aligned with the roll forming machine, thereby improving the unloading effect. Attached Figure Description
[0030] Figure 1 This is a simplified front view of the high-altitude material feeding machine in an embodiment of this application;
[0031] Figure 2 This is a simplified side view of the high-altitude material feeding machine in an embodiment of this application.
[0032] Reference numerals in the attached drawings: 1. Frame; 11. Frame body; 12. Sliding frame; 2. Feeding assembly; 3. Receiving assembly; 31. Mounting base; 32. Receiving base; 33. First driving component; 34. Second driving component; 35. First pulley; 36. Second pulley; 37. Guide rod; 4. Adjustment assembly; 41. Guide rail; 42. Third driving component; 43. Guide wheel; 44. Anti-tilting wheel; 5. Container; 6. Material roll. Detailed Implementation
[0033] The following is in conjunction with the appendix Figure 1-2 This application will be described in further detail.
[0034] This application discloses a high-altitude material feeding machine.
[0035] Reference Figure 1 The high-altitude feeding machine includes a frame 1, a feeding assembly 2 and a receiving assembly 3. The frame 1 is placed in a container 5, and the feeding assembly 2 is fixedly connected to the upper side of the frame 1 to convey the material roll 6 to the roll forming machine.
[0036] Reference Figure 1 and Figure 2 The receiving assembly 3 includes a mounting base 31, a receiving seat 32, a first driving member 33, and a second driving member 34. The mounting base 31 is slidably connected to the frame 1 in the direction of its length, and is located below the feeding assembly 2. The receiving seat 32 is slidably connected to the upper end of the mounting base 31 in the direction of its vertical movement, and the upper end of the receiving seat 32 is shaped to match the material roll 6 to stably receive the material.
[0037] In this embodiment, both the first driving member 33 and the second driving member 34 are hydraulic cylinders. In other embodiments, they can also be pneumatic cylinders, electric push cylinders, etc., and this application is not limited thereto. The first driving member 33 is vertically arranged, and its cylinder body is fixedly connected to the mounting base 31. The power output shaft of the first driving member 33 is fixedly connected to the receiving base 32 to realize the sliding of the receiving base 32. The second driving member 34 is horizontally arranged, and its cylinder body is fixedly connected to the frame 1. The power output shaft of the second driving member 34 is fixedly connected to the mounting base 31 to realize the sliding of the mounting base 31.
[0038] In practical applications, both the frame 1 and the roll forming machine are installed in the container 5. The second drive component 34 drives the mounting base 31 to slide, so that the mounting base 31 extends out of the container 5. At this time, the material roll 6 can be placed from top to bottom in the upper end of the receiving seat 32 by hoisting. The first drive component 33 then drives the receiving seat 32 to slide, so that the material roll 6 and the unloading assembly 2 are coaxially set. Then the second drive component 34 drives the mounting base 31 to extend into the container 5, so that the material roll 6 can be installed on the unloading assembly 2. The operation is simple and convenient, thus facilitating the installation of the material roll 6 on the unloading assembly 2.
[0039] In some embodiments, the frame 1 includes a frame body 11 and a sliding frame 12. The feeding assembly 2 is fixedly connected to the upper side of one end of the frame body 11. The sliding frame 12 is rectangular and is slidably connected to the end of the frame body 11 away from the feeding assembly 2. The sliding direction is the length direction of the frame body 11. The mounting base 31 is slidably connected in the sliding frame 12. After the second driving member 34 drives the mounting base 31 to slide a distance, the mounting base 31 abuts against the end of the sliding frame 12 away from the feeding assembly 2, allowing the sliding frame 12 to slide. This allows the mounting base 31 to slide a longer distance within the original size of the container 5, and extends a longer distance, providing sufficient space for hoisting. This facilitates the hoisting of the material roll 6 to the upper end of the receiving seat 32, further facilitating the installation of the material roll 6 onto the feeding assembly 2.
[0040] Reference Figure 1 In some embodiments, the receiving assembly 3 further includes a plurality of first pulleys 35, which are rotatably connected to both sides of the mounting base 31. The plurality of first pulleys 35 located on one side of the mounting base 31 are spaced apart along the length of the frame 11. Each first pulley 35 abuts against the upper side of the sliding frame 12 so as to enable the mounting base 31 to slide and connect to the sliding frame 12.
[0041] In some embodiments, the receiving assembly 3 further includes a plurality of second pulleys 36, which are rotatably connected to both sides of the mounting base 31. The second pulleys 36 located on one side of the mounting base 31 are spaced apart along the length of the frame 11. Each second pulley 36 abuts against the lower side of the sliding frame 12, further facilitating the sliding connection of the mounting base 31 into the sliding frame 12. Simultaneously, a plurality of first pulleys 35 cooperate with the plurality of second pulleys 36 to limit the sliding of the mounting base 31, thereby improving the stability of the sliding of the mounting base 31.
[0042] Reference Figure 1 and Figure 2 In some embodiments, the receiving assembly 3 further includes a plurality of guide rods 37, which are arranged vertically, with the upper end of each guide rod 37 fixedly connected to the lower end of the receiving seat 32 and the lower end movably passing through the mounting base 31 to realize the sliding connection between the receiving seat 32 and the mounting base 31, and to guide the sliding of the receiving seat 32.
[0043] In some embodiments, the high-altitude unloading machine further includes an adjustment component 4. Specifically, the adjustment component 4 includes two guide rails 41 and two third drive components 42. The two guide rails 41 are spaced apart and fixedly connected to the container 5. The frame 11 is slidably connected to the two guide rails 41 in the direction of its length. The third drive components 42 are also hydraulic cylinders. The two third drive components 42 are respectively fixedly connected to the opposite sides of the two guide rails 41, and the power output shaft of the third drive component 42 is fixedly connected to the frame 11 to drive the frame 11 to slide, so that the frame 1 can extend out of the container 5. This allows the mounting base 31 to extend a longer distance, which facilitates the installation of the material roll 6 on the unloading component 2. At the same time, it can also adjust the position of the frame 1 so that the position of the unloading component 2 is aligned with the position of the roll forming machine to improve the unloading effect.
[0044] In some embodiments, the adjustment assembly 4 further includes a plurality of guide wheels 43, which are rotatably connected to both sides of the frame 11 and each guide wheel 43 is slidably connected to the upper side of the corresponding guide rail 41, so as to facilitate the sliding of the frame 1 and improve the stability of the sliding of the frame 1.
[0045] In some embodiments, the adjustment assembly 4 further includes a plurality of anti-tilt wheels 44, which are rotatably connected to both sides of the frame 1 and limited to the outer side of the guide rail 41, so as to avoid the frame 1 tilting outward due to the center of gravity being off-center, thereby improving the stability of the frame 1 during sliding.
[0046] The implementation principle of this embodiment is as follows: In practical applications, both the frame 1 and the roll forming machine are installed in the container 5. The second driving component 34 drives the mounting base 31 to slide, so that the mounting base 31 extends out of the container 5. At this time, the material roll 6 can be placed from top to bottom in the upper end of the receiving base 32 by hoisting. The first driving component 33 then drives the receiving base 32 to slide, so that the material roll 6 and the unloading component 2 are coaxially set. Then, the second driving component 34 drives the mounting base 31 to extend into the container 5, so that the material roll 6 can be installed on the unloading component 2. The operation is simple and convenient, thus facilitating the installation of the material roll 6 on the unloading component 2.
[0047] This application also discloses a roll forming apparatus.
[0048] The roll forming equipment includes the high-altitude feeding machine described in the above embodiments.
[0049] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A high-altitude material unloading machine, characterized in that, The assembly includes a frame (1), a feeding assembly (2), and a receiving assembly (3); the feeding assembly (2) is located on the upper side of the frame (1); the receiving assembly (3) includes a mounting base (31), a receiving seat (32), a first driving member (33), and a second driving member (34); the mounting base (31) is slidably connected to the frame (1) along the length direction of the frame (1) and is located below the feeding assembly (2); the receiving seat (32) is located above the mounting base (31) and is slidably connected to the mounting base (31) in the vertical direction; the first driving member (33) is located on the mounting base (31) and is used to drive the receiving seat (32) to slide; the second driving member (34) is located on the frame (1) and is used to drive the mounting base (31) to slide.
2. The high-altitude material unloading machine according to claim 1, characterized in that, The frame (1) includes a frame (11) and a sliding frame (12). The feeding assembly (2) is located on the frame (11). The sliding frame (12) is slidably connected to one end of the frame (11). The mounting base (31) is slidably connected to the sliding frame (12).
3. The high-altitude material unloading machine according to claim 2, characterized in that, The receiving assembly (3) also includes a plurality of first pulleys (35), which are rotatably connected to both sides of the mounting base (31) and abut against the upper side of the sliding frame (12).
4. A high-altitude material unloading machine according to claim 3, characterized in that, The receiving assembly (3) also includes a plurality of second pulleys (36), which are rotatably connected to both sides of the mounting base (31) and abut against the lower side of the sliding frame (12).
5. A high-altitude material unloading machine according to claim 1, characterized in that, The receiving assembly (3) also includes a plurality of guide rods (37), which are located at the lower end of the receiving seat (32) and are movably inserted through the mounting base (31).
6. A high-altitude material unloading machine according to claim 1, characterized in that, The high-altitude feeding machine also includes an adjustment component (4), which includes two guide rails (41) and two third drive components (42). The frame (1) is slidably connected to the two guide rails (41) along its own length direction. The two third drive components (42) are respectively provided on the two guide rails (41) and are used to drive the frame (1) to slide.
7. A high-altitude material unloading machine according to claim 6, characterized in that, The adjustment assembly (4) also includes a plurality of guide wheels (43), which are rotatably connected to both sides of the frame (1) and slidably connected to the upper side of the guide rail (41).
8. A high-altitude material unloading machine according to claim 6, characterized in that, The adjustment assembly (4) also includes a plurality of anti-tilt wheels (44), which are rotatably connected to both sides of the frame (1) and limited to the outside of the guide rail (41).
9. A roll forming equipment, characterized in that, Including the high-altitude material unloading machine as described in any one of claims 1-8.