Automatic tin bar jacking mechanism
By designing an automatic solder bar lifting mechanism, which uses a cylinder to drive the push rod and pressure plate to achieve automatic forming and pattern marking of solder bars, the problem of low efficiency and inconsistent product quality in traditional manual operation is solved, thereby improving solder bar production efficiency and pattern accuracy, and reducing production costs.
Patent Information
- Application Number
- CN202423170361.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In the process of manufacturing solder bars, traditional manual operation is inefficient and it is difficult to guarantee quality and consistency. Solder bars are also difficult to remove from the mold, which reduces production efficiency.
An automatic solder bar lifting mechanism was designed, including a feeding mechanism and an auxiliary mechanism. The mechanism uses a cylinder to drive the push rod and pressure plate to achieve automatic forming and pattern marking of the solder bar. The feeding mechanism pushes the solder bar out of the forming groove, and the auxiliary mechanism presses the pattern and marking on the surface of the solder bar.
It enables automated forming and pattern marking of tin bars, simplifies the operation process, improves the yield and pattern marking accuracy, reduces production costs, and is easy to promote and apply in small and medium-sized enterprises.
Smart Images
Figure CN223775996U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tin product processing technology, specifically to an automatic tin bar lifting mechanism. Background Technology
[0002] In the production process of tin products, the manufacture of tin bars is an important step. Traditional tin bar manufacturing methods mostly rely on manual operation, which is not only inefficient, but also makes it difficult to guarantee the quality and consistency of tin bars.
[0003] However, once solder bars are made in the mold, they are difficult to remove, and making multiple solder bars at once wastes a lot of time on material removal, which in turn reduces the efficiency of solder bar production. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides an automatic solder bar lifting mechanism, which solves the problems mentioned in the background.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic solder bar lifting mechanism, comprising a support and a worktable. The upper end of the worktable is provided with a forming groove, and the lower end of the worktable is fixed with a material ejection mechanism. The material ejection mechanism ejects the solder bar from the forming groove. An auxiliary mechanism is also provided at the upper end of the worktable. The auxiliary mechanism is rotatably connected to the side of the worktable and is used to press patterns and markings onto the solder bar.
[0006] Furthermore, the ejector mechanism includes a first cylinder, with a connector fixed to the upper end of the first cylinder. The connector is fixed to the lower end of the worktable. A connecting strip is also fixedly connected to the output end of the first cylinder. Several ejector rods are fixedly connected to the upper end of the connecting strip. The ejector rods slide along the worktable and are used to eject one end of the formed solder bar out of the forming groove.
[0007] Furthermore, all of the top rods are fixed with a top plate at their upper ends. The top plate is matched and corresponding to the forming groove of the worktable to increase the contact area with the solder bar and stably lift the solder bar.
[0008] Furthermore, the auxiliary mechanism includes a pressure plate, a hinge rod fixed to the outer end of the pressure plate, the hinge rod being rotatably hinged to the side of the workbench, protruding columns fixedly connected to the two side walls of the pressure plate, sleeves fitted onto the outer ends of the protruding columns, connecting plates fixedly connected to the lower ends of the two sides of the bracket, round rods fixedly connected to the outer ends of the connecting plates, and a second cylinder rotatably connected to the round rods, the output end of the second cylinder being fixedly connected to the sleeves.
[0009] Furthermore, the push rod is located at the outer end of the forming groove.
[0010] Furthermore, the protruding post is fixedly positioned at the middle of both sides of the pressure plate.
[0011] This utility model provides an automatic solder bar lifting mechanism. Compared with the prior art, it has the following advantages:
[0012] This automatic solder bar lifting mechanism, through the ingenious design of the lifting mechanism and auxiliary mechanisms, realizes the automatic forming, lifting, and pressing of patterns and markings on solder bars. It not only simplifies the operation process and reduces manual intervention, but also significantly improves the yield and the accuracy of patterns and markings. The mechanism has a simple structure, low maintenance cost, and is easy to promote and apply in small and medium-sized enterprises, which helps to reduce production costs and enhance market competitiveness. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the structure of the pressure plate and top rod in the open state of this utility model;
[0015] Figure 3 This is a schematic diagram of the top material feeding mechanism of this utility model;
[0016] Figure 4 for Figure 2 Enlarged structural diagram at point A in the middle.
[0017] In the diagram: 1. Support; 2. Workbench; 3. Forming groove; 4. Hinge rod; 5. Pressure plate; 6. Connecting plate; 7. Second cylinder; 8. Protruding column; 9. Sleeve; 10. Round rod; 11. First cylinder; 12. Connecting piece; 13. Connecting strip; 14. Top rod; 15. Top plate. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-4This utility model provides a technical solution: an automatic solder bar lifting mechanism; specifically, it consists of a support 1 and a worktable 2. A forming groove 3 is provided at the upper end of the worktable 2, and molten solder is injected into the forming groove 3. Solder bars are formed by the cooling of the molten solder. A feeding mechanism is fixed at the lower end of the worktable 2. After the solder bar is formed, one end of the solder bar is lifted by the feeding mechanism. The lifted end of the solder bar protrudes from the end face of the worktable 2, which makes it convenient for workers to pick up. An auxiliary mechanism is provided at the upper end of the worktable 2. The auxiliary mechanism is rotatably connected to the side of the worktable 2. The auxiliary mechanism can press the solder bar and customize the patterns and markings on the surface of the solder bar.
[0020] Please see Figure 2-3 As shown; the ejector mechanism includes a first cylinder 11, with a connector 12 fixed to the end of the first cylinder 11. The connector 12 is fixed to the lower end of the workbench 2. A connecting strip 13 is fixedly connected to the output end of the first cylinder 11. Several ejector rods 14 are fixedly connected to the upper end of the connecting strip 13. The ejector rods 14 slide through the workbench 2. The ejector rods 14 are located on one side of the workbench 2. When the solder bar is formed, the first cylinder 11 pushes the connecting strip 13 upward. The connecting strip 13 pushes the multiple ejector rods 14 upward. The ejector rods 14 push one end of the formed solder bar out of the forming groove 3. The solder bar protruding from the forming groove 3 makes it easy for workers to pick it up.
[0021] Please see Figure 2 As shown; the auxiliary mechanism includes a pressure plate 5, with a hinge rod 4 fixed to the end of the pressure plate 5. The hinge rod 4 is rotatably hinged to the worktable 2. A protruding post 8 is fixed to the side of the pressure plate 5, and a sleeve 9 is fitted on the protruding post 8. A connecting plate 6 is fixed to the lower ends of both sides of the worktable 2. A round rod 10 is fixed to the outer end of the connecting plate 6. A second cylinder 7 is fixed to the round rod 10. The output end of the second cylinder 7 is fixedly connected to the sleeve 9. The pressure plate 5 is lifted by the second cylinder 7 on both sides, which makes the lifting more stable. The surface of the solder bar is pressed by the pressure plate 5, and the pattern on the surface of the solder bar can be customized.
[0022] Please see Figure 3 As shown; all the top rods 14 are fixed with a top plate 15 at their upper ends. The top plate 15 is matched and corresponding to the forming groove 3 of the worktable 2. The top plate 15 increases the contact area with the solder bar and stably lifts the solder bar.
[0023] The first cylinder 11 and the second cylinder 7 are started simultaneously by the controller, which not only facilitates the molding of molten solder, but also makes it easier to pick up the solder bars.
[0024] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. An automatic solder bar lifting mechanism, characterized in that, Includes a support (1) and a worktable (2). The upper end of the worktable (2) is provided with a forming groove (3). The lower end of the worktable (2) is fixed with a material ejector mechanism. The material ejector mechanism ejects the solder bar in the forming groove (3) out of the forming groove (3). The upper end of the worktable (2) is also provided with an auxiliary mechanism. The auxiliary mechanism is rotatably connected to the side of the worktable (2) and is used to press patterns and markings on the solder bar.
2. The automatic tin bar lifting mechanism according to claim 1, characterized in that, The ejector mechanism includes a first cylinder (11), with a connector (12) fixed to the upper end of the first cylinder (11). The connector (12) is fixed to the lower end of the worktable (2). The output end of the first cylinder (11) is also fixedly connected to a connecting strip (13). Several ejector rods (14) are fixedly connected to the upper end of the connecting strip (13). The ejector rods (14) slide on the worktable (2) and are used to eject one end of the formed tin bar out of the forming groove (3).
3. The automatic solder bar lifting mechanism according to claim 2, characterized in that, All the top rods (14) are fixed with a top plate (15) at their upper ends. The top plate (15) is matched and corresponding to the forming groove (3) of the worktable (2) to increase the contact area with the solder bar and stably lift the solder bar.
4. The automatic tin bar lifting mechanism according to claim 1, characterized in that, The auxiliary mechanism includes a pressure plate (5), a hinge rod (4) is fixed to the outer end of the pressure plate (5), the hinge rod (4) is rotatably hinged to the side of the workbench (2), protruding columns (8) are fixedly connected to the two side walls of the pressure plate (5), and a sleeve (9) is sleeved on the outer end of the protruding column (8). A connecting plate (6) is fixed to the lower end face of both sides of the bracket (1), and a round rod (10) is fixedly connected to the outer end of the connecting plate (6). A second cylinder (7) is rotatably connected to the round rod (10), and the output end of the second cylinder (7) is fixedly connected to the sleeve (9).
5. The automatic solder bar lifting mechanism according to claim 3, characterized in that, The top rod (14) is located at the outer end of the forming groove (3).
6. The automatic solder bar lifting mechanism according to claim 4, characterized in that, The protruding post (8) is fixedly positioned at the middle position on both sides of the pressure plate (5).