Rapid and automatic replacement equipment for welding fixture

By designing a rapid automatic welding fixture changer that includes a frame, linear guide rails, a gripping and switching power unit, a fixture manipulator, and a sliding platform, the problems of complexity and unstable transmission in traditional welding fixture change methods are solved. This achieves automated stacking and storage, thereby improving production efficiency.

CN223776400UActive Publication Date: 2026-01-09ZHENGZHOU DUOYUAN BUS EQUIP CO LTD
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Patent Information

Application Number
CN202520333361.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-09
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Traditional welding fixture replacement methods are complex, requiring frequent position adjustments, which increases the labor intensity of workers, and the fixtures are prone to displacement during transport, affecting production efficiency.

Method used

Design a rapid automatic welding fixture changing device that includes a frame, linear guide rails, a gripping and switching power unit, a fixture robot, a sliding platform, and a mobile trolley. The device uses the sliding platform to transport fixtures and the mobile trolley and fixture robot to achieve automated stacking and storage of fixtures.

Benefits of technology

It reduced manual handling, improved production efficiency, reduced space requirements, and optimized the processing and production efficiency of the welding workshop.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding fixture fast automatic replacing device which comprises a machine frame, a fixture mechanical arm, a welding storage frame and a sliding platform, a linear guide rail and a clamping switching power machine are arranged on the machine frame, and the clamping switching power machine is arranged on the upper portion of the linear guide rail. The clamp manipulator is arranged below the linear guide rail and is driven by a lifting speed reducer; and the welding storage rack is arranged below the rack. The sliding platform is arranged on one side of the machine frame, the welding clamp is conveyed through the sliding platform, the welding clamp is fixed through the moving trolley, and therefore synchronous movement is carried out, and the welding clamp is conveyed to the lower portion of the machine frame. The welding clamps are placed in the welding storage rack one by one through the clamp mechanical arm of the rack to be stacked, and therefore manual carrying is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding fixture field, especially in a kind of welding fixture quick automatic replacement equipment. BACKGROUND

[0002] Traditional welding fixture replacement method process is complex, need to use sling to move clamp back and forth, the remaining part is transported by worker by hand operation and pushes welding fixture, so that welding fixture can be stacked and stored, because the particularity of the shape of welding fixture, ordinary conveying mechanism is not suitable, and in the process of transmission, it is easy to shift, affect subsequent placement;If using ordinary conveying mechanism to convey, it is time-consuming and laborious to do so, to frequently adjust the position of welding fixture on conveying belt, undoubtedly increase the labor intensity of worker, and the space required when transporting and stacking fixture, so as to affect the processing and production efficiency of welding workshop. SUMMARY

[0003] One object of the utility model is to provide a kind of welding fixture quick automatic replacement equipment at least solving any aspect of the above technical problems.

[0004] A further object of the utility model is to avoid artificial transportation and stacking.

[0005] Another further object of the utility model is to improve production efficiency.

[0006] Particularly, the utility model provides a kind of welding fixture quick automatic replacement equipment, including, rack, linear guide and clamping switching power machine are arranged on the rack, the clamping switching power machine is arranged in the upper portion of linear guide;

[0007] Clamp manipulator, the clamp manipulator is arranged below linear guide, and is driven by lifting speed reducer;

[0008] Welding storage rack, the welding storage rack is arranged below the rack;

[0009] Sliding platform, the sliding platform is arranged in one side of the rack, and the upper portion of the sliding platform is used to place welding fixture, mobile trolley and advancing slot are arranged in both sides of the sliding platform, and the mobile trolley moves along the direction of advancing slot.

[0010] Further, fixed base frame is arranged in the advancing slot, one side of the fixed base frame towards the sliding platform is provided with parallel advancing track, the opposite side of the mobile trolley is provided with corresponding sliding block, the sliding block is fixedly connected with the mobile trolley, and the upper portion of the fixed base frame is provided with roller for driving the trolley advancing.

[0011] Further, the mobile trolley is provided with a positioning frame and a positioning groove, the positioning frame and the positioning groove are arranged on the side of the trolley body, and the positioning frame is installed at the opening of the positioning groove.

[0012] Further, the mobile trolley is provided with a reinforcing plate.

[0013] Further, the positioning frame is provided with a positioning block at both ends, and the positioning block is fixedly connected with the positioning frame.

[0014] The technical effects and advantages of the present application are as follows:

[0015] The welding fixture is conveyed through the sliding platform, the welding fixture is fixed through the mobile trolley, and the welding fixture is conveyed to the lower part of the rack, and the welding fixture is placed in the welding storage rack one by one through the fixture mechanical hand of the rack, so that manual carrying is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0016] Some specific embodiments of the present application will be described in detail hereinafter with reference to the accompanying drawings in an exemplary and non-limiting manner. The same reference numerals in the drawings denote the same or similar components or parts. Those skilled in the art should understand that the drawings are not necessarily drawn to scale. In the drawings:

[0017] Figure 1 The present application is a schematic view of the structure.

[0018] Figure 2 The present application is a schematic view of the structure.

[0019] Figure 3 The present application is a schematic view of the structure. Figure 1 The present application is a schematic view of the structure.

[0020] In the drawings: 1, rack, 2, linear guide rail, 3, clamping and switching power machine, 4, walking speed reducer, 5, fixture mechanical hand, 6, lifting speed reducer, 7, welding fixture, 8, mobile trolley, 9, plate turning machine set, 10, zero position clamp assembly, 11, electrical control box, 12, welding fixture storage rack, 13, plate turning power machine, 14, installation guardrail, 15, maintenance platform, 16, maintenance ladder, 130, sliding platform, 801, trolley body, 802, roller, 803, fixed base frame, 804, running track, 805, reinforcing plate, 806, positioning groove, 807, positioning frame, 808, running groove, 809, positioning block, 701, support rod. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0022] Figure 1 It is a structural schematic diagram of the present application. Figure 2 It is a top view structural schematic diagram of the present application. Figure 3 It is a structural schematic diagram of the present application Figure 1 It is a partial enlarged structural schematic diagram of A in the present application.

[0023] The scheme of the present embodiment provides a kind of welding fixture quick automatic replacement equipment, including rack 1, clamp manipulator 5, welding storage rack and sliding platform 130, the linear guide 2 and clamping switch power machine 3 are arranged on the rack 1, the clamping switch power machine 3 is arranged in the upper portion of the linear guide 2;The clamp manipulator 5 is arranged below the linear guide 2, the advancing direction of entire clamp manipulator 5 is controlled by linear guide 2, and is driven by lifting speed reducer 6, and the movement of clamp manipulator 5 is also controlled by walking speed reducer 4;The welding storage rack is arranged below the rack 1;The sliding platform 130 is arranged at one side of the rack 1, and the upper portion of the sliding platform 130 is used to place welding fixture, mobile trolley 8 and advancing groove 808 are arranged at both sides of the sliding platform 130, the mobile trolley 8 moves along the direction of the advancing groove 808, to drive the welding fixture to move stably, the upper portion of the welding fixture is provided with zero position clamp assembly 10, the clamping of furniture manipulator is facilitated by zero position clamp assembly 10, and supporting rod 701 is also arranged at both sides of the welding fixture.

[0024] It needs to be further explained that fixed base frame 803 is arranged in the advancing groove 808, one side of the fixed base frame 803 towards the sliding platform 130 is provided with parallel advancing track 804, the opposite side of the mobile trolley 8 is provided with corresponding sliding block, the sliding block is fixedly connected with the mobile trolley 8, and the upper portion of the fixed base frame 803 is provided with roller 802 for driving the trolley to advance, the roller 802 is driven by driving motor, when mobile trolley 8 brings welding fixture to the lower portion of the rack 1, welding fixture is taken by clamp manipulator 5 and placed on welding fixture placing rack, and mobile trolley 8 is repeatedly circulated.

[0025] It needs to be further explained that the trolley body 801 of the moving trolley 8 is provided with a positioning frame 807 and a positioning groove 806, the positioning frame 807 and the positioning groove 806 are arranged on the side of the trolley body 801, and the positioning frame 807 is installed at the opening of the positioning groove 806, and one side of the welding fixture is fixed through the positioning frame 807 and the positioning groove 806.

[0026] It needs to be explained that the sliding platform 130 is provided with a flap power machine 13 and a flap machine set 9 on both sides, and the track is protected.

[0027] It needs to be further explained that the moving trolley 8 is further provided with a reinforcing plate 805, and the strength of the moving trolley 8 is enhanced.

[0028] It needs to be further explained that the rack body is further provided with a mounting guardrail 14 for protection, a maintenance platform 15 is arranged on the upper portion of the linear guide rail 2, and a maintenance ladder 16 leading to the maintenance platform 15 is arranged, and an electrical control box 11 is arranged below the rack 1 to control the electrical appliances.

[0029] It needs to be further explained that the positioning frame 807 is provided with a positioning block 809 at both ends, and the positioning block 809 is fixedly connected with the positioning frame 807.

[0030] The working principle of the utility model is as follows:

[0031] In use, the welding fixture is conveyed through the sliding platform 130 arranged on one side of the rack 1, the welding fixture is fixed through the moving trolley 8, and synchronous movement is carried out, so that the welding fixture is transported to the lower portion of the rack 1, and the welding fixture is placed in the welding fixture storage rack 12 one by one through the fixture mechanical arm 5 of the rack 1 to be stacked, so that manual carrying is reduced.

[0032] Finally, it should be pointed out that: the above-mentioned is only the preferred embodiment of the utility model, and is not used for limiting the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical scheme recorded in the foregoing embodiments can still be modified, or some technical features can be replaced, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A quick automatic changing device of a welding fixture, characterized by, Include: Frame (1), the frame (1) is provided with linear guide rail (2) and clamping switch power machine (3), the clamping switch power machine (3) is arranged in the upper portion of the linear guide rail (2); Clamp manipulator (5), the clamp manipulator (5) is arranged below the linear guide rail (2), and is driven by lifting speed reducer (6); Welding clamp storage rack (12), the welding clamp storage rack (12) is arranged below the frame (1); Sliding platform (130), the sliding platform (130) is arranged on one side of the frame (1), and the upper portion of the sliding platform (130) is used for placing welding clamp (7), mobile trolley (8) and travel groove (808) are arranged on both sides of the sliding platform (130), the mobile trolley (8) moves along the direction of the travel groove (808).

2. A quick automatic changing apparatus of a welding fixture according to claim 1, characterized in that, The travel groove (808) is provided with a fixed base frame (803), one side of the fixed base frame (803) is provided with parallel travel tracks (804) towards the sliding platform (130), the opposite side of the mobile trolley (8) is provided with corresponding sliding blocks, the sliding blocks are fixedly connected with the mobile trolley (8), and the upper portion of the fixed base frame (803) is provided with a roller (802) for driving the trolley to travel.

3. A quick automatic changing apparatus of a welding fixture according to claim 1, wherein The trolley body (801) of the mobile trolley (8) is provided with a positioning frame (807) and a positioning groove (806), the positioning frame (807) and the positioning groove (806) are arranged on the side of the trolley body (801), and the positioning frame (807) is installed at the opening of the positioning groove (806).

4. A quick automatic changing apparatus of a welding fixture according to claim 1, characterized by, The mobile trolley (8) is further provided with a reinforcing plate (805).

5. A quick automatic changing apparatus of a welding fixture according to claim 3, wherein The positioning frame (807) is provided with positioning blocks (809) at both ends, and the positioning blocks (809) are fixedly connected with the positioning frame (807).