Regulating valve producing and machining tool

Abstract

The utility model belongs to the technical field of regulating valve production and machining, and particularly relates to a regulating valve production and machining tool which comprises a bottom plate, a moving assembly is arranged on the bottom plate, two connecting rods are arranged on the moving assembly, and each connecting rod is provided with a first supporting rod and a second supporting rod. Clamping assemblies for fixing the adjusting valve are arranged on the first supporting rod and the second supporting rod, each clamping assembly comprises a first connecting disc fixedly connected with the first supporting rod and a second connecting disc fixedly connected with the second supporting rod, a telescopic assembly is installed on one side of each first connecting disc, and a first movable disc is installed on one side of each telescopic assembly. According to the device, the valve body of the regulating valve can be stably clamped, meanwhile, the clamping mode can be flexibly adjusted and the valve body can be rotated according to machining requirements, the machining convenience and precision are improved, meanwhile, frequent tool replacement or clamping position readjustment is not needed, the preparation time is shortened, and therefore the overall machining efficiency is effectively improved.

Description

Technical Field

[0001] This utility model belongs to the field of control valve manufacturing and processing technology, specifically relating to a control valve manufacturing and processing tooling. Background Technology

[0002] In the manufacturing and processing of control valves, the performance and function of tooling play a crucial role in processing results and efficiency. Traditional tooling for control valve manufacturing and processing has significant limitations in clamping and fixing control valves.

[0003] Traditional tooling typically prevents control valves from rotating freely after clamping them. This makes it extremely difficult to operate different parts of the control valve during machining. Because of the inability to rotate, frequent disassembly and reassembly of the control valve are necessary, which not only consumes a lot of time and manpower but also easily damages the control valve during disassembly and reassembly, affecting its accuracy and quality.

[0004] Even if some tooling has a certain rotation function, its rotation mechanism design is not reasonable or perfect. For example, the rotation operation is complicated and cumbersome, making it difficult to accurately control the rotation angle and failing to meet the requirements of precision machining. Or the stability and reliability of the rotation structure are insufficient, and problems such as jamming and shaking are prone to occur during rotation, affecting the smooth progress of machining.

[0005] Furthermore, traditional tooling cannot effectively control the rotation of regulating valves, leading to difficulties in ensuring machining accuracy and inconsistent product quality in processes requiring multi-angle and multi-directional machining. This not only increases subsequent inspection and repair work but may also lead to a higher scrap rate and increased production costs.

[0006] To address this, we propose a tooling system for manufacturing control valves. This system not only provides stable clamping of the control valve body but also allows for flexible adjustment of the clamping method and rotation of the valve body according to processing requirements. This improves the convenience and precision of processing, while eliminating the need for frequent tooling changes or readjustment of the clamping position, thus reducing preparation time and effectively enhancing overall processing efficiency. Utility Model Content

[0007] The purpose of this invention is to provide a tooling for manufacturing control valves. This device can not only stably clamp the valve body of the control valve, but also flexibly adjust the clamping method and rotate the valve body according to the processing requirements, which improves the convenience and accuracy of processing. At the same time, it eliminates the need for frequent tooling changes or readjustment of the clamping position, reducing preparation time and thus effectively improving the overall processing efficiency.

[0008] The specific technical solution adopted in this utility model is as follows:

[0009] A tooling for manufacturing and processing a control valve includes a base plate, on which a movable component is provided. The movable component is provided with two connecting rods, and each connecting rod is provided with a first support rod and a second support rod. The first support rod and the second support rod are provided with clamping components for fixing the control valve.

[0010] The clamping assembly includes a first connecting plate fixedly connected to the first support rod and a second connecting plate fixedly connected to the second support rod. A telescopic component is installed on one side of the first connecting plate, and a first movable plate is installed on one side of the telescopic component. The second connecting plate has four first movable holes and one first rotating hole. A movable rod is provided inside each of the first movable holes. One end of the movable rod is connected to the first movable plate, and a clamping plate is installed at the other end of the movable rod. The clamping plate has a first through hole. A first rotating rod is provided inside the first rotating hole. A clamping rotating plate located inside the first through hole is installed at one end of the first rotating rod, and a rotating plate is provided at the other end of the first rotating rod.

[0011] Furthermore, the moving component includes a groove formed on the base plate, a rotating shaft is provided inside the groove, the rotating shaft has opposite threads, a matching threaded sleeve is fitted on the opposite threads, the two threaded sleeves are respectively connected to the two connecting rods, and one end of the rotating shaft extends through the base plate and is equipped with a motor.

[0012] Furthermore, the telescopic assembly includes an electrically operated telescopic rod disposed on the first connecting plate, the telescopic end of which is connected to the first movable plate.

[0013] Furthermore, a circular groove is provided on the side of the second connecting plate near the clamping plate, and a plurality of arc-shaped sliders connected to the clamping rotating plate are provided inside the circular groove.

[0014] Furthermore, the thickness of the clamping disk is the same as the thickness of the clamping rotating disk.

[0015] Furthermore, both the clamping disk and the clamping rotating disk are provided with anti-slip surfaces.

[0016] The technical effects of this utility model are as follows:

[0017] First, the valve body is placed between two clamping discs. Then, the moving assembly drives the connecting rod to move relative to the valve body, thus fixing the valve body in place for subsequent grinding and other operations. When rotation of the valve body is required, the telescopic assembly activates, moving the first movable disc. The first movable disc moves the movable rod inside the first movable hole, which in turn moves the clamping disc, fixing the valve body in place. Then, the rotating disc drives the first rotating rod to rotate inside the first rotating hole, causing the valve body to rotate for processing. This device not only achieves stable clamping of the valve body but also allows for flexible adjustment of the clamping method and valve body rotation according to processing requirements, improving processing convenience and accuracy. Furthermore, it eliminates the need for frequent tooling changes or readjustment of clamping positions, reducing preparation time and effectively improving overall processing efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the mobile component of this utility model;

[0020] Figure 3 This is an exploded view of the clamping component of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the present invention when the rotating disk is being clamped.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 1. Base plate; 2. Connecting rod; 3. First support rod; 4. Second support rod; 5. First connecting plate; 6. Second connecting plate; 7. First movable plate; 8. First movable hole; 9. First rotating hole; 10. Movable rod; 11. Clamping plate; 12. First through hole; 13. First rotating rod; 14. Clamping rotating plate; 15. Rotating plate; 16. Slide groove; 17. Rotating shaft; 18. Threaded sleeve; 19. Motor; 20. Electric telescopic rod; 21. Circular slide groove; 22. Arc-shaped slider. Detailed Implementation

[0024] To make the purpose and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific implementations of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0025] like Figures 1-4As shown, the specific technical solution adopted by this utility model is as follows: a tooling for manufacturing and processing a regulating valve includes a base plate 1, a movable component is provided on the base plate 1, two connecting rods 2 are provided on the movable component, a first support rod 3 and a second support rod 4 are provided on each connecting rod 2, and a clamping component for fixing the regulating valve is provided on the first support rod 3 and the second support rod 4.

[0026] The clamping assembly includes a first connecting plate 5 fixedly connected to the first support rod 3 and a second connecting plate 6 fixedly connected to the second support rod 4. A telescopic component is installed on one side of the first connecting plate 5, and a first movable plate 7 is installed on one side of the telescopic component. The second connecting plate 6 has four first movable holes 8 and one first rotating hole 9. Each first movable hole 8 has a movable rod 10 inside. One end of the movable rod 10 is connected to the first movable plate 7, and the other end of the movable rod 10 is equipped with a clamping plate 11. The clamping plate 11 has a first through hole 12. A first rotating rod 13 is installed inside the first rotating hole 9. A clamping rotating plate 14 located inside the first through hole 12 is installed at one end of the first rotating rod 13, and a rotating plate 15 is installed at the other end of the first rotating rod 13.

[0027] Its working principle is as follows: First, the regulating valve body is placed between two clamping discs 11. Then, the moving component drives the connecting rod 2 to move relative to each other, thereby fixing the regulating valve body with the clamping discs 11 and the clamping rotating disc 14 for subsequent grinding and other operations. When it is necessary to rotate the regulating valve body, the telescopic component is activated, which drives the first movable disc 7 to move. The first movable disc 7 drives the movable rod 10 to move inside the first movable hole 8. The movable rod 10 drives the clamping disc 11 to move, fixing the regulating valve with the clamping rotating disc 14. Then, the rotating disc 15 drives the first rotating rod 13 to rotate inside the first rotating hole 9, causing the clamping rotating disc 14 to rotate the regulating valve for processing. This device can not only achieve stable clamping of the regulating valve body, but also flexibly adjust the clamping method and rotate the valve body according to processing requirements, improving the convenience and accuracy of processing. At the same time, it eliminates the need for frequent tooling changes or readjustment of clamping positions, reducing preparation time and effectively improving overall processing efficiency.

[0028] The movable component includes a slide groove 16 on the base plate 1, a rotating shaft 17 inside the slide groove 16, and a threaded sleeve 18 matching the threaded sleeve 18 on the threaded sleeve 17. The two threaded sleeves 18 are respectively connected to two connecting rods 2. One end of the rotating shaft 17 extends through the base plate 1 and is equipped with a motor 19. The motor 19 drives the rotating shaft 17 to rotate, and the rotating shaft 17 drives the two threaded sleeves 18 to move relative to each other, thereby fixing the regulating valve with the clamping component.

[0029] Meanwhile, the telescopic assembly includes an electric telescopic rod 20 disposed on the first connecting plate 5. The telescopic end of the electric telescopic rod 20 is connected to the first movable plate 7. The electric telescopic rod 20 drives the first movable plate 7 to move, thereby causing the clamping plate 11 to move.

[0030] The second connecting plate 6 has a circular groove 21 on the side near the clamping plate 11. The circular groove 21 has multiple arc-shaped sliders 22 that are connected to the clamping rotating plate 14. This arrangement can ensure the stable clamping of the clamping rotating plate 14 and allow the clamping rotating plate 14 to rotate.

[0031] The thickness of the clamping plate 11 is the same as the thickness of the clamping rotating plate 14. This arrangement ensures that when the regulating valve is fixed, the clamping plate 11 and the clamping rotating plate 14 are in full contact with the regulating valve without any gaps.

[0032] Both the clamping plate 11 and the clamping rotating plate 14 are provided with anti-slip surfaces, which can improve the fixing effect.

[0033] The working principle of this device is as follows: First, the valve body of the regulating valve is placed between two clamping discs 11. Then, the moving assembly drives the connecting rod 2 to move relative to each other, thereby fixing the valve body of the regulating valve with the clamping discs 11 and the clamping rotating disc 14 for subsequent grinding and other operations. When it is necessary to rotate the regulating valve body, the telescopic assembly is activated, which drives the first movable disc 7 to move. The first movable disc 7 drives the movable rod 10 to move inside the first movable hole 8. The movable rod 10 drives the clamping disc 11 to move, fixing the regulating valve with the clamping rotating disc 14. Then, the rotating disc 15 drives the first rotating rod 13 to rotate inside the first rotating hole 9, causing the clamping rotating disc 14 to rotate the regulating valve for processing. This device can not only achieve stable clamping of the regulating valve body, but also flexibly adjust the clamping method and rotate the valve body according to processing requirements, improving the convenience and accuracy of processing. At the same time, it eliminates the need for frequent tooling changes or readjustment of clamping positions, reducing preparation time and effectively improving overall processing efficiency.

[0034] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the art.

Claims

1. A tooling for manufacturing and processing a regulating valve, comprising a base plate (1), wherein a movable component is provided on the base plate (1), and two connecting rods (2) are provided on the movable component, wherein a first support rod (3) and a second support rod (4) are provided on each of the connecting rods (2), and clamping components for fixing the regulating valve are provided on the first support rod (3) and the second support rod (4); Its features are: The clamping assembly includes a first connecting plate (5) fixedly connected to the first support rod (3) and a second connecting plate (6) fixedly connected to the second support rod (4). A telescopic component is installed on one side of the first connecting plate (5), and a first movable plate (7) is installed on one side of the telescopic component. The second connecting plate (6) has four first movable holes (8) and one first rotating hole (9). Each first movable hole (8) is provided with a movable rod (10). One end of the movable rod (10) is connected to the first movable plate (7), and the other end of the movable rod (10) is provided with a clamping plate (11). The clamping plate (11) has a first through hole (12). A first rotating rod (13) is provided inside the first rotating hole (9). A clamping rotating plate (14) located inside the first through hole (12) is installed at one end of the first rotating rod (13), and a rotating plate (15) is provided at the other end of the first rotating rod (13).

2. The tooling for manufacturing and processing a regulating valve according to claim 1, characterized in that: The moving component includes a groove (16) formed on the base plate (1), a rotating shaft (17) is provided inside the groove (16), the rotating shaft (17) is provided with opposite threads, and a matching threaded sleeve (18) is fitted on the opposite threads. The two threaded sleeves (18) are respectively connected to the two connecting rods (2), and one end of the rotating shaft (17) extends through the base plate (1) and is equipped with a motor (19).

3. The tooling for manufacturing and processing a regulating valve according to claim 1, characterized in that: The telescopic assembly includes an electric telescopic rod (20) disposed on the first connecting plate (5), and the telescopic end of the electric telescopic rod (20) is connected to the first movable plate (7).

4. The tooling for manufacturing and processing a regulating valve according to claim 1, characterized in that: The second connecting plate (6) has a circular groove (21) on the side near the clamping plate (11), and a plurality of arc-shaped sliders (22) connected to the clamping rotating plate (14) are provided inside the circular groove (21).

5. The tooling for manufacturing and processing a regulating valve according to claim 1, characterized in that: The thickness of the clamping disk (11) is the same as the thickness of the clamping rotating disk (14).

6. The tooling for manufacturing and processing a regulating valve according to claim 1, characterized in that: Both the clamping disk (11) and the clamping rotating disk (14) are provided with anti-slip surfaces.

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