Multifunctional automatic glazing production line
By modifying the glazing line, adding workstations and transfer platforms, the system can automatically coordinate different types of glazes and glazing methods, solving the problem of low production efficiency in ceramic processing and enabling mass production and capacity expansion of multiple products.
Patent Information
- Application Number
- CN202423123575.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In the current ceramic processing industry, different types of ceramic products typically use different production lines for the glazing process, resulting in low production efficiency, difficulty in mass production of multiple products, and challenges and delays in new product development.
By modifying the existing glazing line, adding new glazing stations, adjusting the position and sequence of processing stations, integrating multiple glaze pattern application stations, and adding a transfer and transportation platform, the automated coordination of different glaze types and glazing methods can be achieved, forming a multi-functional automated glazing production line.
It has enabled the mass production of multiple ceramic products, increased the production capacity of the glaze line, expanded the variety of ceramic products, made reasonable use of factory space, and reduced production costs.
Smart Images
Figure CN223777457U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic processing equipment technical field especially relates to a kind of multifunctional automatic glazing production line. BACKGROUND
[0002] In the ceramic processing industry, ceramic glazing process is an important link in the ceramic production process, which involves applying a layer of glaze on the surface of ceramic body, which affects the expression of pattern and color on the surface of ceramic, and also improves the performance of the product.
[0003] According to the different types of glaze and different glazing methods, various types of ceramic products can be produced, such as existing half-digital ceramic products, which are mainly prepared by the following glazing process: spray glaze cabinet spraying glaze → electric oven electric energy heating drying → inkjet machine first inkjet → inkjet machine second inkjet → electric oven electric energy heating drying → drying kiln drying; The above glazing process is less, and this glazing line is called short glazing line. Compared with full-digital ceramic products, half-digital ceramic products have better hand feeling and better anti-fouling ability, and better flatness.
[0004] For example, existing gold silk texture ceramic products are mainly prepared by the following glazing process: spray glaze cabinet water spraying → bell jar glaze spraying → electric oven drying → inkjet machine inkjet → electric oven drying → spray glaze cabinet water spraying → bell jar glaze spraying → drying kiln drying; The above glazing process is long, and this glazing line is called medium glazing line. Gold silk ceramic products belong to typical low-light ceramic tiles, with glossiness of 20-30 degrees. The light feeling makes it very natural and soft, without glaring, dull, water wave and halo defects on the surface. After the above glazing process, the ceramic surface not only has the delicate touch of baby skin, but also has the smooth touch of silk. Combined with the high restoration of natural texture, the page is delicate and natural, with strong seniority.
[0005] For example, existing dry particle throwing ceramic products are mainly prepared by the following glazing process: spray glaze cabinet spraying glaze → electric oven drying → inkjet machine first inkjet → inkjet machine second inkjet → electric oven drying → spray glaze cabinet glue spraying → fine dry particle machine dry particle distribution → spray glaze cabinet glue spraying → drying kiln drying; The above glazing process is complex, and the processing station is more, and this glazing line is called long glazing line. After the above glazing process, the ceramic body is obtained, and a layer of dry particles is distributed on the surface of the ceramic product. After firing, it is like glass, with transparent and flat texture. Compared with ordinary glazed tiles, dry particle glazed tiles have stronger color, more layers of patterns, better texture, higher flatness and better decorative effect.
[0006] However, the glazing process of different types of existing ceramic products usually adopts different glazing production lines for processing, which is low in production efficiency. In the limited factory space of ceramic processing plant, it is difficult to effectively realize the batch production of multiple products, resulting in insufficient product capacity; in addition, the development of new products also has certain difficulty and lag, and good products miss market opportunities.
[0007] In view of the capacity improvement and the research and development of new products in the glazing process of the ceramic processing industry, it is necessary to improve the existing glazing production line in order to obtain a ceramic glazing production line that meets the capacity requirements and can produce a variety of different products. Practical new type content
[0008] In order to overcome the deficiencies of the prior art, the purpose of the present application is to provide a multifunctional automatic glazing production line. The present application improves the existing glazing line, adds a new glazing station, adjusts the position and sequence of each processing station on the glazing line, integrates a variety of glaze pattern application stations, and simultaneously adds a transfer transportation platform. Different glazing lines can be selected to cooperate with each other for automatic glazing according to different types of glaze and different glazing methods. This greatly satisfies the research and development and implementation of a variety of glaze pattern schemes, effectively realizes the batch production of multiple ceramic products, greatly improves the glazing line capacity and expands the types of ceramic products, reasonably utilizes the factory space, and reduces the production cost.
[0009] The purpose of the present application is achieved by the following technical scheme: a multifunctional automatic glazing production line, comprising a workpiece conveying device, a first glazing section, a second glazing section and a third glazing section arranged in sequence on the workpiece conveying device.
[0010] The first glazing section, the second glazing section and the third glazing section are arranged in parallel with each other. The first glazing section is provided with a glaze spraying cabinet, an inkjet machine, a bell jar cabinet and a first glazing line drying kiln. The second glazing section is provided with a glaze spraying cabinet, a flat printing machine and a second glazing line drying kiln. The third glazing section is provided with a glaze spraying cabinet, a dry granulator, a bell jar cabinet and a third glazing line drying kiln.
[0011] An end turning conveying platform is arranged between adjacent glazing sections. A middle transfer conveying platform is connected to the middle part of the second glazing section and the third glazing section.
[0012] Optionally, the first glazing section is sequentially provided with a first glaze spraying cabinet, a first inkjet machine, a second glaze spraying cabinet, a first bell jar glaze spraying room, a first glazing line drying kiln, a second inkjet machine and a third inkjet machine along the workpiece conveying direction.
[0013] Optionally, the first glazing section further reserves a position for a glue dry granulator, and the glue dry granulator is arranged between the second inkjet machine and the third inkjet machine.
[0014] Optionally, the second glazing section is sequentially provided with a second glazing line drying kiln, a plurality of flat printing machines and a third glaze spraying cabinet along the workpiece conveying direction.
[0015] Optionally, the plurality of said flat printing machines include a first flat printing machine, a second flat printing machine, a third flat printing machine, a fourth flat printing machine, and a fifth flat printing machine arranged along the workpiece conveying direction.
[0016] Optionally, the third glazing section sequentially comprises a fourth glaze spraying cabinet, a plurality of dry granulators, a fifth glaze spraying cabinet, a second bell-shaped glaze spraying room, and a third glaze line drying kiln along the workpiece conveying direction.
[0017] Optionally, the plurality of said dry granulators include a fine dry granulator, a coarse dry granulator, and a sheet-shaped dry granulator arranged along the workpiece conveying direction.
[0018] Optionally, the second glazing section further comprises a first electric oven at the end thereof, and the third glazing section further comprises a second electric oven at the beginning thereof.
[0019] Optionally, one end of the middle transfer conveying platform connected with the second glazing section is located between the first flat printing machine and the second flat printing machine, and the other end of the middle transfer conveying platform connected with the third glazing section is located between the dry granulator and the fifth glaze spraying cabinet.
[0020] Optionally, the input end of the workpiece conveying device is connected with a ceramic body conveying device, and the output end of the workpiece conveying device is connected with a high-temperature firing device.
[0021] Compared with the prior art, the utility model has the beneficial effects that:
[0022] The application improves the existing glazing line, adds new glazing stations, adjusts the positions and sequences of various processing stations on the glazing line, integrates multiple glaze pattern application stations, and simultaneously adds a transfer conveying platform. Different glazing lines can be selected according to different glaze types and different glazing methods to cooperate with each other for automatic glazing, greatly meeting the research and implementation of multiple glaze pattern schemes, effectively realizing the batch production of multiple ceramic products, greatly improving the glazing line capacity and the types of ceramic products, reasonably utilizing the factory space, and reducing the production cost. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 FIG. 1 is a structural schematic view of a multifunctional automatic glazing production line according to an embodiment of the utility model;
[0024] Figure 2 FIG. 2 is a structural schematic view of a first glazing section according to an embodiment of the utility model;
[0025] Figure 3 FIG. 3 is a structural schematic view of a second glazing section according to an embodiment of the utility model;
[0026] Figure 4 FIG. 4 is a structural schematic view of a third glazing section according to an embodiment of the utility model.
[0027] In the picture:
[0028] 100. Workpiece conveying device;
[0029] 200. First glazing section; 21. No. 1 glazing spray booth; 22. No. 1 inkjet printer; 23. No. 2 glazing spray booth; 24. No. 1 bell-shaped glazing chamber; 25. No. 1 glaze drying kiln; 26. No. 2 inkjet printer; 27. No. 3 inkjet printer; 28. Glue granulator;
[0030] 300. Second glazing section; 31. No. 2 glaze drying kiln; 32. No. 1 flatbed printing machine; 33. No. 2 flatbed printing machine; 34. No. 3 flatbed printing machine; 35. No. 4 flatbed printing machine; 36. No. 5 flatbed printing machine; 37. No. 3 glazing spray booth; 38. No. 1 electric drying oven;
[0031] 400. Third glazing section; 41. No. 2 electric drying oven; 42. No. 4 glazing spray booth; 43. Fine dry granulator; 44. Coarse dry granulator; 45. Flake dry granulator; 46. No. 5 glazing spray booth; 47. No. 2 bell jar glazing chamber; 48. No. 3 glaze drying kiln;
[0032] 500. End-of-line steering conveyor platform;
[0033] 600. Central transfer and conveyor platform;
[0034] 700. Ceramic blank conveying device;
[0035] 800. High-temperature firing apparatus;
[0036] A. Short glaze lines;
[0037] B. Medium glaze line;
[0038] C. Long glaze lines. Detailed Implementation
[0039] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0040] like Figures 1-4 As shown, a multifunctional automated glazing production line includes a workpiece conveying device 100 and a first glazing section 200, a second glazing section 300, and a third glazing section 400 sequentially arranged on the workpiece conveying device 100. During the entire glazing process, the workpiece conveying device 100 of this application is used to transfer the ceramic blank to be processed. The workpiece conveying device 100 of this application is composed of multiple independently controlled transfer mechanisms.
[0041] The first glazing section 200, the second glazing section 300 and the third glazing section 400 are arranged in parallel with each other, the first glazing section 200 is provided with a glaze spraying cabinet, an inkjet machine, a bell jar cabinet and a first glaze line drying kiln, the second glazing section 300 is provided with a glaze spraying cabinet, a flat-bed printing machine and a second glaze line drying kiln, and the third glazing section 400 is provided with a glaze spraying cabinet, a dry granulator, a bell jar cabinet and a third glaze line drying kiln.
[0042] An end turning conveying platform 500 is arranged between adjacent glazing sections, and a middle transfer conveying platform 600 is connected to the middle part of the second glazing section 300 and the third glazing section 400.
[0043] The present application improves the existing glaze line by adding new glazing stations, adjusting the positions and sequences of various processing stations on the glaze line, integrating multiple glaze pattern application stations, and adding transfer conveying platforms. Different glazing lines can be selected according to different glaze types and different glazing methods to cooperate with each other for glazing, which greatly meets the research and implementation of various glaze pattern schemes, effectively realizes the batch production of multiple ceramic products, greatly improves the glaze line capacity and expands the types of ceramic products, reasonably utilizes the factory space, and reduces the production cost.
[0044] As a further preferred scheme, the first glazing section 200 is sequentially provided with a first glaze spraying cabinet 21, a first inkjet machine 22, a second glaze spraying cabinet 23, a first bell jar glaze spraying room 24, a first glaze line drying kiln 25, a second inkjet machine 26 and a third inkjet machine 27 along the workpiece conveying direction.
[0045] As a further preferred scheme, the first glazing section 200 further reserves a position for a glue dry granulator 28, and the glue dry granulator 28 is arranged between the second inkjet machine 26 and the third inkjet machine 27.
[0046] As a further preferred scheme, the second glazing section 300 is sequentially provided with a second glaze line drying kiln 31, a plurality of flat-bed printing machines and a third glaze spraying cabinet 37 along the workpiece conveying direction.
[0047] As a further preferred scheme, the plurality of flat-bed printing machines include a first flat-bed printing machine 32, a second flat-bed printing machine 33, a third flat-bed printing machine 34, a fourth flat-bed printing machine 35 and a fifth flat-bed printing machine 36 arranged along the workpiece conveying direction.
[0048] As a further preferred scheme, the third glazing section 400 is sequentially provided with a fourth glaze spraying cabinet 42, a plurality of dry granulators, a fifth glaze spraying cabinet 46, a second bell jar glaze spraying room 47 and a third glaze line drying kiln 48 along the workpiece conveying direction.
[0049] As a further preferred scheme, the plurality of dry granulators include a fine dry granulator 43, a coarse dry granulator 44 and a sheet-shaped dry granulator 45 arranged along the workpiece conveying direction.
[0050] As a further preferred solution, the end of the second glazing section 300 is also provided with a first electric oven 38; the beginning of the third glazing section 400 is also provided with a second electric oven 41.
[0051] As a further preferred solution, the end of the second glazing section 300 is also provided with a first electric oven 38; the beginning of the third glazing section 400 is also provided with a second electric oven 41.
[0052] As a further preferred solution, the end of the second glazing section 300 is also provided with a first electric oven 38; the beginning of the third glazing section 400 is also provided with a second electric oven 41.
[0053] The glaze production line of the present application can produce a plurality of different ceramic products, including ceramic products processed through a short glaze line process, ceramic products processed through a medium glaze line process, and ceramic products processed through a long glaze line process.
[0054] Among them, the ceramic products processed through the short glaze line process include but are not limited to full-digital ceramic products, the ceramic products processed through the medium glaze line process include but are not limited to one of gold silk velvet ceramic products, half-digital ceramic products, digital mold ceramic products, and glue dry granulation ceramic products, and the ceramic products processed through the long glaze line process include but are not limited to one of dry granulation ceramic products and color crystal dry granulation ceramic products.
[0055] Next, the glazing process of various different ceramic products will be described to understand the structure and working process of the glazing production line of the present application.
[0056] Example 1
[0057] The glazing process of full-digital ceramic products is as follows: (short glaze line process)
[0058] As Figure 1As shown in line A, the ceramic blank to be processed enters the first glazing section 200 under the conveying of the workpiece conveying device 100. As a further preferred embodiment of this application, the first glazing section 200 is provided with a first glazing cabinet 21, a first inkjet printer 22, a second glazing cabinet 23, a first bell-shaped glazing chamber 24, a first glaze line drying kiln 25, a second inkjet printer 26, and a third inkjet printer 27 in sequence along the workpiece conveying direction. According to the type of glaze and glazing method required for the fully digital ceramic product, the required workstations on the first glazing section 200 are selected and started, namely the first inkjet printer 22, the first glaze line drying kiln 25, the second inkjet printer 26, and the third inkjet printer 27. After the ceramic blank has undergone the glazing process at the above-mentioned workstations in the first glazing section 200, it is directly transferred by the end-of-line turning conveyor platform 500 to the output end of the workpiece conveying device 100 to enter the next process of high-temperature firing, thereby obtaining the fully digital ceramic product.
[0059] Compared to the existing fully digital glazing production line, the upgraded production line reduces two electric drying ovens. The fully digital process eliminates the glazing step, has lower moisture requirements, and thus reduces energy consumption. Furthermore, the bricks are directly fed into the high-temperature firing device 800 via two consecutive end-turning conveyor platforms 500, avoiding the need to travel the entire glazing line, reducing brick damage and further decreasing energy consumption during glazing line operation.
[0060] Example 2
[0061] The glazing process for velvet ceramic products / First Digital Mold ceramic products is as follows: (Middle glaze line process)
[0062] like Figure 1 As shown in line B, the ceramic blanks to be processed enter each glazing section under the conveying of the workpiece conveyor 100. Based on the type of glaze and glazing method required for the velvet ceramic product / first digital mold ceramic product, the required workstations on the first glazing section 200, second glazing section 300, and third glazing section 400 are selected for activation. Specifically, the blanks first enter the second glazing spray booth 23 for water spraying, the first bell-shaped glazing chamber 24, the first glaze drying kiln 25, and the second inkjet printer 26 in the first glazing section 200, and then pass through the final... The end-turning conveyor platform 500 enters the second glazing section 300's second glazing line drying kiln 31, and then enters the fifth glazing spray booth 46 for water spraying, the second bell jar glazing chamber 47, and the third glazing line drying kiln 48 via the middle transfer conveyor platform 600; after the ceramic blank has passed through the glazing process of the above-mentioned stations in each glazing section, it is transferred by the end-turning conveyor platform 500 to the output end of the workpiece conveying device 100, and enters the next process of high-temperature firing, thereby obtaining the fully digital ceramic product / first digital mold ceramic product.
[0063] Compared to the existing velvet / first digital mold glazing production line, the upgraded production line reduces two electric drying ovens and adds two glaze drying kilns. Compared to the electric drying ovens, the glaze drying kilns achieve higher drying temperatures, longer drying times, more precise temperature control, and lower energy consumption. Furthermore, the central transfer conveyor platform 600 directly connects to the third glazing section 400, avoiding the need to travel the entire glazing line, thus reducing brick damage and energy consumption during glazing line operation.
[0064] Example 3
[0065] The glazing process for semi-digital ceramic products is as follows: (Middle glaze line process)
[0066] like Figure 1 As shown in line B, the ceramic blanks to be processed enter each glazing section under the conveying of the workpiece conveying device 100. According to the type of glaze and glazing method required for the semi-digital ceramic product, the required workstations on the first glazing section 200, the second glazing section 300, and the third glazing section 400 are selected and started. That is, the blanks first enter the second glazing spray booth 23 of the first glazing section 200 for glazing, the first glaze line drying kiln 25, the second inkjet printer 26, and the third inkjet printer 27. Then, they enter the second glaze line drying kiln 31 of the second glazing section 300 through the end-point turning conveyor platform 500, and then enter the third glaze line drying kiln 48 of the third glazing section 400 through the middle transfer conveyor platform 600. After the ceramic blanks have gone through the glazing process of the above-mentioned workstations in each glazing section, they are finally transferred by the end-point turning conveyor platform 500 to the output end of the workpiece conveying device 100 to enter the next process of high-temperature firing, thereby obtaining the semi-digital ceramic product.
[0067] Compared to the existing semi-digital glazing production line, the upgraded production line reduces two electric drying ovens and adds two glaze drying kilns. Compared to electric drying ovens, the glaze drying kilns achieve higher drying temperatures, longer drying times, more precise temperature control, and lower energy consumption. Furthermore, the central transfer conveyor platform 600 directly connects to the third glazing section 400, avoiding the need to travel the entire glazing line, thus reducing brick damage and energy consumption during glazing line operation.
[0068] Example 4
[0069] The glazing process for dry-granule polished ceramic products is as follows: (long glaze line process)
[0070] like Figure 1The ceramic body to be processed enters each glazing section under the conveying of the workpiece conveying device 100, according to the required glaze type and glazing method of the dry particle ceramic product, the required stations on the first glazing section 200, the second glazing section 300 and the third glazing section 400 are selected and started, that is, first enter the second glazing cabinet 23 of the first glazing section 200 for glazing, the first glaze line drying kiln 25, the second inkjet machine 26 and the third inkjet machine 27, then enter the second glaze line drying kiln 31 and the first electric oven 38 of the second glazing section 300 through the end turning conveying platform 500, enter the second electric oven 41, the fourth glazing cabinet 42 for spraying glue, the fine dry particle machine 43 for distributing dry particles, the fifth glazing cabinet 46 for spraying glue and the third glaze line drying kiln 48 of the third glazing section 400 through the end turning conveying platform 500, the ceramic body is subjected to the glazing process of the above stations of each glazing section, and finally is transferred to the output end of the workpiece conveying device 100 by the end turning conveying platform 500 and enters the next process of high-temperature firing, so as to obtain the dry particle ceramic product.
[0071] Compared with the existing dry particle glazing production line, the modified production line reduces two electric ovens and adds two glaze line drying kilns. The glaze line drying kiln uses an electric oven for heating, which has higher drying temperature, longer time, more precise temperature control and lower energy consumption. The use of the electric oven in the past can only reduce the moisture content of the body by 0.2-0.4, and the use of the drying kiln can reduce the moisture content by 0.5-0.7, reducing the risk of brick explosion due to excessive moisture.
[0072] In addition to realizing the processing and production of the existing glazing line, the glazing production line can also add the following glazing line processes:
[0073] Example 5
[0074] The glazing process of the second digital mold ceramic product is as follows: (middle glaze line process)
[0075] As Figure 1As shown in line B, the ceramic blanks to be processed enter each glazing section under the conveying of the workpiece conveying device 100. According to the type of glaze and glazing method required for the second digital mold ceramic product, the required workstations on the first glazing section 200, the second glazing section 300, and the third glazing section 400 are selected and started. That is, the blanks first enter the first glazing section 200 through inkjet printer 22, glazing cabinet 23 for glazing, glaze drying kiln 25, and inkjet printer 26. Then, they enter the second glazing section 300 through the end-turning conveyor platform 500 through glaze drying kiln 31. Then, they enter the third glazing section 400 through the middle transfer conveyor platform 600 through glaze cabinet 46 for water spraying, bell jar glazing chamber 47, and glaze drying kiln 48. After the ceramic blanks have gone through the glazing process of the above-mentioned workstations in each glazing section, they are finally transferred by the end-turning conveyor platform 500 to the output end of the workpiece conveying device 100 to enter the next process of high-temperature firing, thereby obtaining the second digital mold ceramic product.
[0076] The existing digital mold glazing production line uses inkjet printer No. 2 (26 sprays of fine engraving ink) to achieve the mold effect. This new digital mold process uses inkjet printer No. 1 (22 sprays of digital mold ink), followed by glazing to create the mold effect, and finally inkjet printer No. 2 (26 sprays of fine engraving ink) to refine surface details. Compared to the old process, the new digital mold process offers advantages such as more diverse mold effects and a stronger three-dimensional feel.
[0077] Example 6
[0078] The glazing process for ceramic products made using digital molds and dry granule glue is as follows: (Middle glaze line process)
[0079] like Figure 1 As shown in line B, the ceramic blanks to be processed enter each glazing section under the conveying of the workpiece conveyor 100. Depending on the required glaze type and glazing method, the desired workstations in the first glazing section 200, the second glazing section 300, and the third glazing section 400 are selected and activated. Specifically, the first station in the first glazing section 200 is activated by inkjet printer 22, glazing booth 23, glaze drying kiln 25, inkjet printer 26, and glue granulator 28 + desiccant granulator (located in the reserved position in the first glazing section 200). Then, the ceramic blank enters the No. 2 glaze drying kiln 31 of the second glazing section 300 through the end-point turning conveyor platform 500, and then enters the No. 5 glazing spray booth 46 of the third glazing section 400 for glazing and the No. 3 glaze drying kiln 48 through the middle transfer conveyor platform 600. After the ceramic blank goes through the glazing process of the above-mentioned stations in each glazing section, it is finally transferred by the end-point turning conveyor platform 500 to the output end of the workpiece conveying device 100 to enter the next process of high-temperature firing, thereby obtaining ceramic products made by digital mold + glue dry granule process.
[0080] The characteristics of this glazing production line are: digital molds combined with dry granule glue process, the process is complex and requires a variety of different equipment. This process has many glazing steps and requires several drying stages to control the moisture of the brick blanks, avoid brick rot during the brick blank transfer process, and prevent bricks from exploding after entering the kiln.
[0081] Example 7
[0082] The glazing process for ceramic products made using the colored crystal dry granule polishing technique is as follows: (long glaze line process)
[0083] like Figure 1 As shown in line C, the ceramic blanks to be processed enter each glazing section under the conveying of the workpiece conveyor 100. Depending on the required glaze type and glazing method, the desired workstations in the first glazing section 200, the second glazing section 300, and the third glazing section 400 are selected and activated. Specifically, the blanks first enter the second glazing spray booth 23 in the first glazing section 200 for glazing and the second inkjet printer 26 for printing. Then, they enter the second glazing section 300 via the end-point turning conveyor platform 500, where the blanks are dried in the second glaze drying kiln 31, the first flatbed printing machine for printing dry granules, the second flatbed printing machine for printing dry granules, the third flatbed printing machine for printing dry granules, the fourth flatbed printing machine for printing dry granules, and the fifth flatbed printing machine for printing dry granules. The ceramic blanks are glazed through the following processes: machine-printed dry granules, glue spraying in glazing booth 37, and electric drying oven 38. Then, they are transferred to the third glazing section 400 via the end-point turning conveyor platform 500, where they pass through electric drying oven 41, glazing booth 42 for glue spraying, fine dry granulator 43 for dry granulation, coarse dry granulator 44 for dry granulation, flake dry granulator 45 for dry granulation, glazing booth 46 for glue spraying, and glaze drying kiln 48. After passing through the glazing process at each of the above stations in the glazing section, the ceramic blanks are finally transferred by the end-point turning conveyor platform 500 to the output end of the workpiece conveying device 100 for high-temperature firing in the next process, thus obtaining ceramic products made using the colored crystal dry granule polishing process.
[0084] The features of this glazing production line are: colored crystal dry granule polishing process. This process involves many dry granule application steps, requiring the use of flatbed printing machines and different types of dry granule application machines to apply various types and colors of dry granules to the glaze surface. This glazing production line can meet the glazing requirements of various products, satisfying both R&D and small-scale testing needs as well as production needs.
[0085] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A multi-functional automated glazing line, characterized in that, The application relates to a ceramic glazing device, which comprises a workpiece conveying device, a first glazing section, a second glazing section and a third glazing section arranged in sequence on the workpiece conveying device. The first glazing section, the second glazing section and the third glazing section are arranged in parallel, the first glazing section is provided with a glaze spraying cabinet, an ink jet machine, a bell jar cabinet and a first glaze line drying kiln, the second glazing section is provided with a glaze spraying cabinet, a flat plate printing machine and a second glaze line drying kiln, and the third glazing section is provided with a glaze spraying cabinet, a dry granulator, a bell jar cabinet and a third glaze line drying kiln. An end turning conveying platform is arranged between adjacent glazing sections, and a middle transfer conveying platform is arranged at the middle part of the second glazing section and the third glazing section.
2. The multi-functional automated glazing line of claim 1, wherein, The first glazing section is sequentially provided with a first glaze spraying cabinet, a first ink jet machine, a second glaze spraying cabinet, a first bell jar glaze spraying room, a first glaze line drying kiln, a second ink jet machine and a third ink jet machine along the workpiece conveying direction.
3. The multi-functional automated glazing line of claim 2, wherein, The first glazing section is further provided with a glue dry granulator position, and the glue dry granulator is arranged between the second ink jet machine and the third ink jet machine.
4. The multi-functional automated glazing line of claim 2, wherein, The second glazing section is sequentially provided with a second glaze line drying kiln, a plurality of flat plate printing machines and a third glaze spraying cabinet along the workpiece conveying direction.
5. The multi-functional automated glazing line of claim 4, wherein, The plurality of flat plate printing machines comprise a first flat plate printing machine, a second flat plate printing machine, a third flat plate printing machine, a fourth flat plate printing machine and a fifth flat plate printing machine arranged along the workpiece conveying direction.
6. The multi-functional automated glazing line of claim 5, wherein, The third glazing section is sequentially provided with a fourth glaze spraying cabinet, a plurality of dry granulators, a fifth glaze spraying cabinet, a second bell jar glaze spraying room and a third glaze line drying kiln along the workpiece conveying direction.
7. The multi-functional automated glazing line of claim 6, wherein, The plurality of dry granulators comprise a fine dry granulator, a coarse dry granulator and a sheet-shaped dry granulator arranged along the workpiece conveying direction.
8. The multi-functional automated glazing line of claim 6, wherein, An end of the second glazing section is further provided with a first electric oven, and a start end of the third glazing section is further provided with a second electric oven.
9. The multi-functional automated glazing line of claim 6, wherein, One end of the middle transfer conveying platform connected with the second glazing section is located between the first flat plate printing machine and the second flat plate printing machine, and the other end of the middle transfer conveying platform connected with the third glazing section is located between the dry granulator and the fifth glaze spraying cabinet.
10. Multifunctional automated glazing line according to any of claims 1-9, characterized in that, An input end of the workpiece conveying device is connected with a ceramic body conveying device, and an output end of the workpiece conveying device is connected with a high-temperature sintering device.