Shaping table for PVC foam board
By combining the servo motor-driven gears and the electric telescopic rod, the loading and unloading of PVC foam board and the forming process can be carried out in parallel. This solves the problem of discontinuous operation in the existing technology, improves production efficiency and forming accuracy, and ensures the stability of the equipment and the quality of the products.
Patent Information
- Application Number
- CN202423060128.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-12
AI Technical Summary
When using the existing PVC foam board shaping table, workers need to wait for the lower mold base and the upper mold base to complete the shaping before loading and unloading materials. This results in discontinuous operation, making it impossible to perform operations in parallel, increasing non-productive waiting time, and reducing production efficiency.
The servo motor drives the gears to move the support platform, allowing the lower mold base to enter the lower end of the bracket. The upper mold base is then driven to descend and form through the second electric telescopic rod. This allows two workers to simultaneously perform loading and unloading operations on both sides, while the lower end of the bracket can perform forming operations at the same time, enabling parallel operation of loading/unloading and forming.
It reduces downtime, improves production line continuity and efficiency, ensures molding accuracy and stability, avoids the generation of defective products, and enhances equipment efficiency and product quality.
Smart Images

Figure CN223777636U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PVC foamed board technical field especially relates to a PVC foamed board is with shaping platform. BACKGROUND
[0002] PVC foamed board is widely used in building, advertising, home furnishing and other industries as a light weight, high strength, corrosion resistant material. In order to improve production efficiency and board quality, in the traditional PVC foamed board manufacturing process, shaping platform is usually used for cooling and forming. The role of shaping platform is to make the foamed board quickly shape after ejection through accurate temperature control and pressure regulation, ensure that the board surface is flat, size stable. With the growth of market demand and technological progress, the design of shaping platform is continuously optimized, striving to improve the automation level and yield of production line, while reducing energy consumption and labor cost. These technological advances promote the efficiency and economy of PVC foamed board production.
[0003] In the prior art, most of the PVC foamed board shaping platform, when using, the operator needs to wait for the lower die seat and the upper die seat to complete the shaping, and then carry out the feeding and discharging, which leads to discontinuous operation, cannot carry out feeding and discharging in parallel, causes the interruption of production process, increases the non-productive waiting time, and further reduces the overall production efficiency.
[0004] Therefore, the technical personnel in the art provides a PVC foamed board shaping platform to solve the problems in the above background. UTILITY MODEL CONTENT
[0005] The utility model discloses the purpose of solving the shortcomings in the prior art, and provides a PVC foamed board shaping platform, the shaping platform is driven by the gear of servo motor and moves the support table, makes the lower die seat enter the lower end of support, and the upper die seat is driven to descend and form through the second electric telescopic rod, supports two operators to carry out feeding and discharging operation on both sides simultaneously, and the lower end of support can carry out forming operation simultaneously, realizes the parallel operation of feeding and discharging and forming, reduces the downtime, improves the continuity of production line, thereby greatly improves the production efficiency.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] The utility model provides a kind of setting table for PVC foamed board, including workbench, the inside middle part of workbench is provided with servo motor, the output end of servo motor is equipped with gear, the both sides of gear are engaged and connected with rack, the one end surface of two The rack is fixedly connected with support platform, the both side end surfaces of two The support platform are provided with first electric telescopic rod in middle part, the one end of multiple The first electric telescopic rod is all extended into the inside of support platform and is fixedly connected with push plate, the upper end of two The support platform is slidably connected with connecting plate, the upper end of multiple The connecting plate is fixedly connected with lower die holder;
[0008] The upper end of the workbench is fixedly connected with a bracket, the upper end of the bracket is fixedly connected with a second electric telescopic rod on both sides, the lower end of the two second electric telescopic rods is fixedly connected with a mounting plate, the inside of the mounting plate is slidably connected with a T-shaped slider on both sides, the lower end of multiple T-shaped sliders is fixedly connected with an upper die holder, the both side end surfaces of the mounting plate are rotatably connected with a limiting plate on both sides, the upper end of the mounting plate is fixedly connected with a third electric telescopic rod on both ends, the side end surface of multiple third electric telescopic rods is fixedly connected with a limiting block.
[0009] Through the above technical solution, the setting table drives the support platform to move through the servo motor driving gear, makes the lower die holder enter the lower end of the bracket, and drives the upper die holder to descend through the second electric telescopic rod Forming, supports two workers to carry out feeding and discharging operation on both sides at the same time, and the lower end of the bracket can be synchronized to carry out forming operation, realizes the parallel operation of feeding and discharging and forming, reduces downtime, improves the continuity of production line, thereby greatly improves the production efficiency.
[0010] Further, the side end surface of multiple push plates is fixedly connected with a protrusion on both sides, and multiple push plates are connected with connecting plates through the protrusion.
[0011] Through the above technical solution, the connection of the protrusion and the connecting plate can ensure that multiple push plates are firmly and stably fixed during work, avoid the push plate from falling off or moving due to vibration or external force, and enhance the stability and reliability of the system.
[0012] Further, the both side end surfaces of multiple limiting blocks are tightly fitted with the side end surface of multiple limiting plates.
[0013] Through the above technical solution, the close fit of the limiting block and the limiting plate can effectively prevent the upper die holder from deviating or being unstable during forming, thereby improving the forming precision, avoiding the generation of defective products, and improving the working efficiency and product quality of the equipment.
[0014] Further, the side end surface of multiple limiting plates is fixedly connected with a handle on one side.
[0015] Through the technical scheme, the design of the rotating handle is convenient for an operator to manually adjust or finely adjust the position of the limiting plate, so that the mold installation and adjustment are more flexible and convenient, and the work efficiency is improved.
[0016] Further, the upper end of the installation plate is fixedly connected with a guide plate, and the guide plate extends into the interior of the support and is in sliding connection with the support.
[0017] Through the technical scheme, the sliding connection of the guide plate and the support can effectively guide the installation plate to keep stable during movement, avoid deviation or jamming, ensure the smooth operation of the equipment during work, and improve the work efficiency and the overall stability of the system.
[0018] Further, the lower end of each of the two support tables is fixedly connected with a guide block, and each of the two guide blocks extends into the interior of the workbench and is in sliding connection with the workbench.
[0019] Through the technical scheme, the sliding connection of the guide block and the workbench can ensure the smooth movement of the support table during adjustment, avoid the inclination or inaccurate positioning of the support table, thereby enhancing the precision and stability of the equipment and ensuring the accuracy of the entire forming process.
[0020] Further, the lower end of the workbench is fixedly connected with support legs at four corners.
[0021] Through the technical scheme, the support legs increase the stability of the workbench, can effectively bear the pressure or vibration that may be generated during the operation of the workbench, avoid the unbalance or inclination of the workbench, ensure the stable operation of the equipment, and improve the production efficiency.
[0022] The utility model has the advantages of the following beneficial effects:
[0023] 1. The molding table for PVC foam board is used, and when the molding table is used, the support table is driven to move by the servo motor driving gear, so that the lower mold bases on the two sides can be cyclically moved into the lower end of the support, and the upper mold base is driven to descend by the second electric telescopic rod, and the molding of the PVC foam board is completed.
[0024] 2, the utility model provides a kind of PVC foamed board is with setting table, the setting table is when using, by first electric telescopic rod drive push plate, the end of lower die seat connecting plate can enter inside support table, and limit lower die seat using protruding block, while the limiting plate of installation plate both sides cooperates with T type sliding block, third electric telescopic rod drives limiting block to realize double limiting, ensure that upper die seat and lower die seat are stably positioned, improve forming precision and stability, avoid the forming of inaccurate positioning resulting in, when needing to replace mould, first electric telescopic rod drives push plate to retreat, third electric telescopic rod drives limiting block to advance, to realize lower die seat and upper die seat quick disassembly and replacement, save manual operation and waiting time, reduce non-productive downtime, improve the flexibility and continuity of production. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is the axonometric drawing of the setting table for PVC foamed board that the utility model provides;
[0026] Figure 2 It is the installation plate axonometric drawing of the setting table for PVC foamed board that the utility model provides;
[0027] Figure 3 It is the plan view of the setting table for PVC foamed board that the utility model provides;
[0028] Figure 4 It is the side view of the setting table for PVC foamed board that the utility model provides;
[0029] Figure 5 It is the front view of the setting table for PVC foamed board that the utility model provides.
[0030] LEGEND:
[0031] 1, workbench;2, servo motor;3, gear;4, rack;5, support table;6, first electric telescopic rod;7, push plate;8, connecting plate;9, lower die seat;10, guide block;11, support;12, second electric telescopic rod;13, installation plate;14, T type sliding block;15, upper die seat;16, guide plate;17, limiting plate;18, handle;19, third electric telescopic rod;20, limiting block;21, support leg;22, protruding block. DETAILED DESCRIPTION
[0032] Specific embodiments of the present application will be described in detail below with reference to the drawings, and the technical solutions in the specific embodiments of the present application will be described clearly and completely. Obviously, the described specific embodiments are only a part of the specific embodiments of the present application, rather than all the specific embodiments. Based on the specific embodiments of the present application, all other specific embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0033] With reference to Figures 1-5 The utility model provides a kind of specific implementation of a kind of PVC foamed board shaping table, including workbench 1, the inside middle part of workbench 1 is provided with servo motor 2, the output end of servo motor 2 is equipped with gear 3, both sides of gear 3 are engaged and connected with rack 4, the side end surface of two racks 4 is fixedly connected with support table 5, the both side end surface middle part of two support tables 5 is provided with first electric telescopic rod 6, the one end of multiple first electric telescopic rods 6 is all inserted into the inside of support table 5 and is fixedly connected with push plate 7, the upper end both sides of two support tables 5 are slidably connected with connecting plate 8, the upper end of multiple connecting plates 8 is fixedly connected with lower die seat 9;
[0034] The upper end middle part of workbench 1 is fixedly connected with support 11, the upper end both sides of support 11 are fixedly connected with second electric telescopic rod 12, the lower end of two second electric telescopic rods 12 is fixedly connected with mounting plate 13, the inside both sides of mounting plate 13 are slidably connected with T type sliding block 14, the lower end of multiple T type sliding blocks 14 is fixedly connected with upper die seat 15, the both side end surface both sides of mounting plate 13 are rotatably connected with limit plate 17, the upper end both sides both ends of mounting plate 13 are fixedly connected with third electric telescopic rod 19, the side end surface of multiple third electric telescopic rods 19 is fixedly connected with limit block 20;
[0035] The shaping table is driven gear 3 by servo motor 2 to drive support table 5 to move, so that lower die seat 9 enters the lower end of support 11, and is formed by the descending of upper die seat 15 driven by second electric telescopic rod 12, supports two workers to carry out feeding and discharging operation simultaneously on both sides, and the lower end of support 11 can be synchronous to carry out forming operation, realizes the parallel operation of feeding and discharging and forming, reduces downtime, improves the continuity of production line, thereby greatly improves production efficiency.
[0036] The side end faces of the plurality of push plates 7 are fixedly connected with protrusions 22 on both sides, the plurality of push plates 7 are clamped and connected with the connecting plates 8 through the protrusions 22, the clamped and connected relationship between the protrusions 22 and the connecting plates 8 can ensure that the plurality of push plates 7 are firmly and stably fixed during work, avoid the push plates 7 from falling off or moving due to vibration or external force, and enhance the stability and reliability of the system, the two side end faces of the plurality of limiting blocks 20 are tightly attached to the side end face of the plurality of limiting plates 17, which ensures the close fit between the limiting blocks 20 and the limiting plates 17, can effectively prevent the upper mold base 15 from deviating or being unstable during the molding process, thereby improving the molding precision, avoiding the generation of defective products, improving the working efficiency and product quality of the equipment, the side end face of the plurality of limiting plates 17 is fixedly connected with a handle 18 on one side, the design of the handle 18 facilitates the manual adjustment or fine adjustment of the position of the limiting plate 17 by the operator, making the mold installation and adjustment more flexible and convenient, improving the working efficiency, the upper end of the mounting plate 13 is fixedly connected with a guide plate 16 in the middle, the guide plate 16 extends into the inside of the support 11 and is slidably connected therewith, the sliding connection between the guide plate 16 and the support 11 can effectively guide the mounting plate 13 to remain stable during movement, avoid deviation or jamming, ensure smooth operation of the equipment during work, improve the working efficiency and overall stability of the system, the lower end of the two supporting tables 5 is fixedly connected with a guide block 10, the two guide blocks 10 extend into the inside of the workbench 1 and are slidably connected therewith, the sliding connection between the guide block 10 and the workbench 1 can ensure the stable movement of the supporting table 5 during adjustment, avoid the supporting table 5 from tilting or inaccurate positioning, thereby enhancing the precision and stability of the equipment, ensuring the accuracy of the entire molding process, the lower end of the workbench 1 is fixedly connected with supporting legs 21 at the four corners, the supporting legs 21 increase the stability of the workbench 1, can effectively withstand the pressure or vibration that may be generated during the operation of the workbench 1, avoid the workbench 1 from being unbalanced or tilting, ensure the stable operation of the equipment, and improve the production efficiency.
[0037] Working principle: when the shaping table is used, first, two workers respectively put materials into the lower mold base 9 inside the workbench 1, then, the servo motor 2 is controlled to drive the gear 3 through the external central control box, the support table 5 is driven to move, so that the lower mold base 9 on both sides enters the lower end of the support 11, then, the second electric telescopic rod 12 drives the upper mold base 15 to descend, the forming of the PVC foam board is completed, in this process, the workers can perform the material feeding operation in the other lower mold base 9, so as to realize the parallel operation of feeding and forming, reduce the downtime, improve the continuity of the production line, and greatly improve the production efficiency, when the lower mold base 9 is damaged, the first electric telescopic rod 6 drives the push plate 7 to retreat, so that the lower mold base 9 can slide out from the inside of the support table 5, then the workers put the new lower mold base 9 into the groove at the upper end of the support table 5, and then drive the push plate 7 through the first electric telescopic rod 6, so that one end of the connecting plate 8 of the lower mold base 9 enters the inside of the support table 5, and the protrusion 22 is used for limiting, when the upper mold base 15 is damaged, the third electric telescopic rod 19 drives the limiting block 20 to advance, and rotates the limiting plate 17 through the handle 18, so that the T-shaped sliding block 14 slides out, at this time, the workers slide the T-shaped sliding block 14 of the new upper mold base 15 into the inside of the mounting plate 13, and fix it by rotating the limiting plate 17, finally, the third electric telescopic rod 19 drives the limiting block 20 to realize double limiting, so as to ensure the stable positioning of the upper mold base 15 and the lower mold base 9, thereby improving the forming precision and stability.
[0038] Finally, it should be noted that: the above only for the preferred specific embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing specific embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each specific embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.
Claims
1. A shaping table for PVC foamed boards, comprising a workbench (1), characterized in that: A servo motor (2) is provided in the center of the workbench (1). A gear (3) is sleeved on the output end of the servo motor (2). A rack (4) is meshed on both sides of the gear (3). A support platform (5) is fixedly connected to one side end face of each of the two racks (4). A first electric telescopic rod (6) is provided in the center of both side end faces of each of the two support platforms (5). One end of each of the first electric telescopic rods (6) extends into the interior of the support platform (5) and is fixedly connected to a push plate (7). A connecting plate (8) is slidably connected to both sides of the upper end of each of the two support platforms (5). A lower mold base (9) is fixedly connected to the upper end of each of the multiple connecting plates (8). A bracket (11) is fixedly connected to the upper middle part of the workbench (1). A second electric telescopic rod (12) is fixedly connected to both sides of the upper end of the bracket (11). A mounting plate (13) is fixedly connected to the lower end of the two second electric telescopic rods (12). A T-shaped slider (14) is slidably connected to both sides of the interior of the mounting plate (13). An upper mold base (15) is fixedly connected to the lower end of the multiple T-shaped sliders (14). Limiting plates (17) are rotatably connected to both sides of the two end faces of the mounting plate (13). A third electric telescopic rod (19) is fixedly connected to both ends of the upper end of the mounting plate (13). A limiting block (20) is fixedly connected to one side end face of the multiple third electric telescopic rods (19).
2. The shaping table for PVC foam board according to claim 1, characterized in that: Each of the multiple push plates (7) has a protrusion (22) fixedly connected to both sides of one end face, and the multiple push plates (7) are engaged with the connecting plate (8) through the protrusion (22).
3. The shaping table for PVC foam board according to claim 1, characterized in that: Both sides of the multiple limiting blocks (20) are closely fitted with one side of the multiple limiting plates (17).
4. The shaping table for PVC foam board according to claim 1, characterized in that: A throttle (18) is fixedly connected to one side of each of the multiple limiting plates (17).
5. A shaping table for PVC foam board according to claim 1, characterized in that: A guide plate (16) is fixedly connected to the upper middle part of the mounting plate (13), and the guide plate (16) extends into the interior of the bracket (11) and is slidably connected to it.
6. A shaping table for PVC foam board according to claim 1, characterized in that: The lower ends of the two support platforms (5) are fixedly connected to guide blocks (10), and the two guide blocks (10) extend into the interior of the worktable (1) and are slidably connected thereto.
7. A shaping table for PVC foam board according to claim 1, characterized in that: Support legs (21) are fixedly connected to the four corners of the lower end of the workbench (1).