Full-automatic closed unpacking equipment

Abstract

The utility model discloses a full-automatic closed unpacking device which comprises a machine frame and a conveying system, a material bin is arranged in the machine frame, a material bin door used for blocking the material bin is fixedly arranged on the machine frame, the conveying system is fixedly arranged on the machine frame and is aligned with the material bin door, and the conveying system is arranged on the machine frame. A fixed material bag cavity is fixedly formed in the material bin and is a chute, an opening in one end of the fixed material bag cavity is aligned to a material bin door, and an opening in the other end of the fixed material bag cavity faces downwards. By integrating a plurality of automatic assemblies such as the conveying system, the bag moving system, the inserting rod system, the supporting turning plate system, the bag cutting system, the waste bag collecting system and the dust removing system, the full-process automatic operation from material bag conveying, unpacking, feeding, discharging to waste bag collecting and air exhausting and dust removing is achieved, the production efficiency is effectively improved, and the labor intensity is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to material unpacking and feeding technical field, concretely to a full -automatic closed unpacking equipment. BACKGROUND

[0002] The unpacking equipment is a special mechanical equipment mainly used for unpacking various material bags in industrial production, mainly related to material unpacking and feeding process, so as to facilitate subsequent processing and use of materials. The traditional unpacking equipment still usually adopts manual unpacking equipment of manual bag cutting and feeding and semi-automatic unpacking equipment of automatic bag cutting and manual bag shaking and collecting, and the unpacking and feeding process needs to be completed by workers, so that the unpacking efficiency is not high, the labor intensity is large, and the full-automatic process requirement cannot be met. UTILITY MODEL CONTENT

[0003] The utility model aims at providing a full -automatic closed unpacking equipment to solve the problem of low unpacking efficiency and large labor intensity of the traditional unpacking equipment in the background art.

[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0005] A full -automatic closed unpacking equipment, including frame and conveying system, the frame is internally provided with material bin, the frame is fixedly provided with material bin door for blocking material bin, the conveying system is fixedly arranged on the frame and is aligned with the material bin door, further including bag moving system, inserting rod system, support flap system, bag cutting system, waste bag collecting system and dust removal system, the material bin is fixedly provided with fixed material package cavity, the fixed material package cavity is a chute and one end is open and aligned with the material bin door, the other end is downward, the support flap system is fixedly arranged below the fixed material package cavity and is used for supporting or releasing the material package, the bag moving system is arranged in the middle of the frame and is slidingly connected with the frame, the bag moving system is provided with movable unpacking cavity, the movable unpacking cavity is initially located between the fixed material package cavity and the support flap system, the bag moving system is used for transferring the empty bag to above the waste bag collecting system after the material is discharged, the inserting rod system is fixedly arranged on the bag moving system, the inserting rod system is provided with axially movable inserting rod and is used for nailing into the material package to prevent the material package from falling, the bag cutting system is arranged on one side of the frame, the bag cutting system is provided with rotatable cutting knife, the movement track of the cutting knife is located above the support flap system and is used for cutting the material package bag, a hopper is fixedly arranged below the support flap system, a vacuum discharge machine is fixedly arranged at the bottom of the hopper, the waste bag collecting system is a spiral conveyor and is fixedly arranged below the frame and beside the hopper and is used for collecting and discharging the cut empty material package bag, the dust removal system is fixedly arranged above the material bin and is used for discharging the dust generated in the material discharging process.

[0006] Further, the bag moving system comprises a sliding seat, a movable unpacking cavity and a sliding cylinder, the middle part of the rack is fixedly provided with a guide rail, the sliding seat is installed on the guide rail and is in sliding connection with the rack, the movable unpacking cavity is located on one side of the sliding seat and is fixedly connected with the sliding seat, and one end of the sliding cylinder is hinged to the rack and the other end is hinged to the sliding seat.

[0007] Further, the rod inserting system comprises a rod and a rodless cylinder, the rodless cylinder is fixedly installed on the sliding seat, a mounting frame is fixedly connected to the sliding block of the rodless cylinder, and the rod is fixedly connected with the mounting frame.

[0008] Further, the supporting flap system comprises a flap cylinder and a flap shaft, the shaft body of the flap shaft is fixedly connected with a flap, both ends of the shaft body are provided with bearing seats, the bearing seats are fixedly arranged on both sides of the material bin respectively, one end of the flap shaft is fixedly connected with a connecting rod, one end of the flap cylinder is hinged to the connecting rod and the other end is hinged to the rack.

[0009] Further, one side of the rack is provided with an inspection door hinged to the rack, the bag cutting system comprises a cutter and a servo motor, the servo motor is vertically fixedly installed on the inspection door, a cutter mounting frame is fixedly connected to the motor shaft of the servo motor, the cutter is fixedly installed on the cutter mounting frame, and the cutter is perpendicular to the servo motor.

[0010] Further, the dust removal system comprises a dust filter and an exhaust fan, the dust filter is fixedly connected with the material bin and is located above the hopper, and the exhaust fan is fixedly arranged on the top of the rack and is connected with the dust filter through a pipeline.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model discloses a plurality of automatic components such as integrated conveying system, bag moving system, rod inserting system, supporting flap system, bag cutting system, waste bag collecting system and dust removal system, realizes the full -automatic operation from the material bag conveying, unpacking, feeding, discharging to waste bag collection and exhaust dust removal, effectively improves production efficiency, and reduces labor intensity, satisfies the full -automatic process demand of food, chemical industry, pharmacy and a plurality of industries. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is initial state structure schematic diagram of the utility model;

[0014] Figure 2 It is rod inserting system structure schematic diagram;

[0015] Figure 3 It is supporting flap system structure schematic diagram;

[0016] Figure 4It is a structure schematic view of cutting bag system;

[0017] Figure 5 It is a structure schematic view of waste bag collecting state;

[0018] In the figure: 01-conveying system, 02-material bin door, 03-material bin, 0301-fixed material bag cavity, 04-bag moving system, 0401-sliding seat, 0402-movable unpacking cavity, 05-inserting rod system, 0501-inserting rod, 0502-rodless cylinder, 0503-mounting frame, 06-supporting flap system, 0601-flap cylinder, 0602-flap shaft, 0603-flap, 0604-bearing seat, 0605-connecting rod, 07-cutting bag system, 0701-cutter, 0702-servo motor, 0703-cutter mounting frame, 08-waste bag collecting system, 09-dust removal system, 0901-dust filter, 0902-exhaust fan, 10-hopper, 11-vacuum discharge machine, 12-rack, 1201-guide rail, 1202-inspection door. DETAILED DESCRIPTION

[0019] The utility model will be described in detail below in combination with the drawings and specific embodiments.

[0020] Please refer to Figures 1-5 The utility model provides an embodiment:

[0021] The full-automatic closed unpacking equipment includes a rack 12, a conveying system 01, a bag moving system 04, a rod inserting system 05, a supporting flap system 06, a bag cutting system 07, a waste bag collecting system 08 and a dust removing system 09. A material bin 03 is arranged in the rack 12. A material bin door 02 for blocking the material bin 03 is fixedly arranged on the rack 12. The material bin door 02 is provided with a lifting cylinder for controlling the opening and closing of the material bin door 02. The conveying system 01 adopts a roller conveyor, which is fixedly arranged on the rack 12 and aligned with the material bin door 02. The material bin 03 is sealed by an air bag to prevent dust from flying out and polluting the working environment and reduce the loss. A fixed bag cavity 0301 is fixedly arranged in the material bin 03. The fixed bag cavity 0301 is a chute with one end opening aligned with the material bin door 02 and the other end opening downward. The chute structure of the fixed bag cavity 0301 facilitates the smooth sliding of the bag from the material bin door 02 into the movable unpacking cavity 0402. The supporting flap system 06 is fixedly arranged below the fixed bag cavity 0301 and used for supporting or releasing the bag. The bag moving system 04 is arranged in the middle of the rack 12 and slidably connected with the rack 12. The bag moving system 04 is provided with the movable unpacking cavity 0402 for accommodating the bag. The movable unpacking cavity 0402 is initially located between the fixed bag cavity 0301 and the supporting flap system 06. The bag moving system 04 is used for transferring the empty bag above the waste bag collecting system 08 after the bag is emptied. The rod inserting system 05 is fixedly arranged on the bag moving system 04 and provided with an axially movable inserting rod 0501 for being inserted into the bag to prevent the bag from falling down. The bag cutting system 07 is arranged on one side of the rack 12 and provided with a rotatable cutter 0701. The movement track of the cutter 0701 is located above the supporting flap system 06 and used for cutting the bag. A hopper 10 is fixedly arranged below the supporting flap system 06 and provided with a vacuum discharge machine 11 at the bottom. The waste bag collecting system 08 is a screw conveyor, which is fixedly arranged below the rack 12 and beside the hopper 10 and used for collecting and discharging the cut empty bag. The dust removing system 09 is fixedly arranged above the material bin 03 and used for discharging the dust generated in the material discharging process.

[0022] The bag moving system 04 includes a sliding seat 0401, the movable unpacking cavity 0402 and a sliding cylinder (not shown in the drawing). A guide rail 1201 is fixedly arranged in the middle of the rack 12. The sliding seat 0401 is installed on the guide rail 1201 and slidably connected with the rack 12. The movable unpacking cavity 0402 is located on one side of the sliding seat 0401 and fixedly connected with the sliding seat 0401. One end of the sliding cylinder is hinged to the rack 12 and the other end is hinged to the sliding seat 0401. Under the action of the sliding cylinder, the sliding seat 0401 can move back and forth on the guide rail 1201 and simultaneously drive the movable unpacking cavity 0402 to move.

[0023] The inserting rod system 05 comprises an inserting rod 0501 and a rodless cylinder 0502, the rodless cylinder 0502 is fixedly installed on the sliding seat 0401, a mounting frame 0503 is fixedly connected to a sliding block of the rodless cylinder 0502, and the inserting rod 0501 is fixedly connected with the mounting frame 0503.

[0024] The supporting flap system 06 comprises a flap cylinder 0601 and a flap shaft 0602, the shaft body of the flap shaft 0602 is fixedly connected with a flap 0603, both ends of the flap shaft 0602 are provided with bearing seats 0604, the bearing seats 0604 are fixedly arranged on both sides of the material bin 03, one end of the flap shaft 0602 is fixedly connected with a connecting rod 0605, one end of the flap cylinder 0601 is hingedly connected with the connecting rod 0605, and the other end is hingedly connected with the rack 12, the flap cylinder 0601 can drive the flap shaft 0602 and the flap 0603 to rotate, so that the flap 0603 is horizontal or vertical, so as to block or release the bale.

[0025] One side of the rack 12 is provided with an inspection door 1202 hingedly connected with the rack 12, the bale cutting system 07 comprises a cutter 0701 and a servo motor 0702, the servo motor 0702 is vertically fixedly installed on the inspection door 1202, a cutter mounting frame 0703 is fixedly connected to a motor shaft of the servo motor 0702, and the cutter 0701 is fixedly installed on the cutter mounting frame 0703.

[0026] The dust removal system 09 comprises a dust filter 0901 and an exhaust fan 0902, the dust filter 0901 is fixedly connected with the material bin 03 and located above the hopper 10, and the exhaust fan 0902 is fixedly arranged on the top of the rack 12 and connected with the dust filter 0901 through a pipeline.

[0027] The utility model discloses a working principle: movable unpacking cavity 0402 initial state, movable unpacking cavity 0402 is located between fixed material package cavity 0301 and support flap system 06, and material package enters material storehouse door 02 through conveying system 01 and is slipped into movable unpacking cavity 0402 through fixed material package cavity 0301 and is blocked by flap 0603, and material storehouse door 02 is sealed material storehouse 03 entrance under the action of lift cylinder, prevents the material dust after unpacking from escaping, and exhaust fan 0902 starts, begins to dust, and the rod 0501 is stuck into the material package under the action of rodless cylinder 0502, in order to hook the material package bag, avoid the material package bag together with material to drop into hopper 10 when discharging, and servo motor 0702 drives cutter 0701 to rotate, makes cutter 0701 cut the bottom of material package, in order to material flow from material package, and flap cylinder 0601 drives flap 0603 to rotate and makes flap 0603 downwardly inclined 45 degrees, on the one hand, make material flow into hopper 10 along flap 0603, avoid the impact of material to vacuum discharge machine 11, on the other hand, still continue to hold material package, prevent material package from losing support and causing harm to the rod system 05 after generating greater gravity, and the material in hopper 10 is conveyed to the material end by vacuum discharge machine 11, and material flows in the material bag after a proper time, and flap 0603 reciprocating rotation shakes material bag, and shakes the material in bag, avoids causing material waste, and after emptying the material in bag, slip cylinder drives slip seat 0401, movable unpacking cavity 0402 and rod system 05 to move simultaneously, makes movable unpacking cavity 0402 be in waste bag collection state, namely movable unpacking cavity 0402 is located above waste bag collection system 08, as shown in Fig. Figure 5 , and the rod 0501 is withdrawn under the action of rodless cylinder 0502, and empty material bag drops into waste bag collection system 08, and is discharged by screw rod, and completes automatic unpacking process.

[0028] Although the embodiments of the utility model have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic sealed unpacking device, comprising a frame (12) and a conveying system (01), wherein a material bin (03) is provided inside the frame (12), and a material bin door (02) for sealing the material bin (03) is fixedly provided on the frame (12), and the conveying system (01) is fixedly provided on the frame (12) and aligned with the material bin door (02), characterized in that: It also includes a bag transfer system (04), a rod insertion system (05), a support flap system (06), a bag cutting system (07), a waste bag collection system (08), and a dust removal system (09). A fixed material bag cavity (0301) is fixedly installed in the material silo (03). The fixed material bag cavity (0301) is a sloping groove with one end opening aligned with the material silo door (02) and the other end opening downwards. The support flap system (06) is fixedly installed below the fixed material bag cavity (0301) to hold or release the material bag. The bag transfer system (04) is located in the middle of the frame (12) and is slidably connected to the frame (12). The bag transfer system (04) is provided with a movable unpacking cavity (0402). The movable unpacking cavity (0402) is initially located between the fixed material bag cavity (0301) and the support flap system (06). The bag transfer system (04) is used to transfer the empty bag to the waste bag collection system (09) after the material is unloaded. 8) Above, the insertion rod system (05) is fixedly installed on the bag transfer system (04). The insertion rod system (05) is provided with an axially movable insertion rod (0501) for nailing into the material bag to prevent the material bag from falling. The bag cutting system (07) is set on one side of the frame (12). The bag cutting system (07) is provided with a rotatable cutter (0701). The movement trajectory of the cutter (0701) is located above the support flip plate system (06) for cutting the material bag. The hopper (10) is fixedly installed below the support flip plate system (06). The vacuum discharge machine (11) is fixedly installed at the bottom of the hopper (10). The waste bag collection system (08) is a screw conveyor, fixedly installed at the lower part of the frame (12) and next to the hopper (10) for collecting and discharging the cut empty material bags. The dust removal system (09) is fixedly installed on the upper part of the silo (03) for discharging the dust generated during the material discharge process.

2. The fully automatic sealed unpacking device according to claim 1, characterized in that: The bag transfer system (04) includes a sliding seat (0401), a movable unpacking cavity (0402), and a sliding cylinder. A guide rail (1201) is fixedly installed in the middle of the frame (12). The sliding seat (0401) is mounted on the guide rail (1201) and slidably connected to the frame (12). The movable unpacking cavity (0402) is located on one side of the sliding seat (0401) and is fixedly connected to the sliding seat (0401). One end of the sliding cylinder is hinged to the frame (12), and the other end is hinged to the sliding seat (0401).

3. The fully automatic sealed unpacking device according to claim 2, characterized in that: The insertion rod system (05) includes an insertion rod (0501) and a rodless cylinder (0502). The rodless cylinder (0502) is fixedly installed on the sliding seat (0401). A mounting bracket (0503) is fixedly connected to the slider of the rodless cylinder (0502). The insertion rod (0501) is fixedly connected to the mounting bracket (0503).

4. The fully automatic sealed unpacking device according to claim 1, characterized in that: The supporting flap system (06) includes a flap cylinder (0601) and a flap shaft (0602). The flap shaft (0602) is fixedly connected to a flap (0603) and has bearing seats (0604) at both ends. The bearing seats (0604) are fixedly installed on both sides of the material bin (03). One end of the flap shaft (0602) is fixedly connected to a connecting rod (0605). One end of the flap cylinder (0601) is hinged to the connecting rod (0605), and the other end is hinged to the frame (12).

5. The fully automatic sealed unpacking device according to claim 1, characterized in that: The frame (12) is provided with an inspection door (1202) hinged to the frame (12) on one side. The bag cutting system (07) includes a cutter (0701) and a servo motor (0702). The servo motor (0702) is vertically fixed on the inspection door (1202). The motor shaft of the servo motor (0702) is fixedly connected to a cutter mounting bracket (0703). The cutter (0701) is fixedly installed on the cutter mounting bracket (0703). The cutter (0701) is perpendicular to the servo motor (0702).

6. The fully automatic sealed unpacking device according to claim 1, characterized in that: The dust removal system (09) includes a dust filter (0901) and an exhaust fan (0902). The dust filter (0901) is fixedly connected to the material silo (03) and located above the hopper (10). The exhaust fan (0902) is fixedly installed on the top of the frame (12) and connected to the dust filter (0901) through a pipe.

Images