Loading and unloading mechanism for cold pressing of inductance products

By designing a cold-pressing loading and unloading mechanism for inductor products, the problem of low loading and unloading efficiency for inductor products was solved, realizing automated loading and unloading, reducing manual labor intensity, and improving production efficiency.

CN223779289UActive Publication Date: 2026-01-09SUZHOU SIKAILI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202423324233.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-09
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In the existing technology, the loading efficiency of inductor products is low, manual operation is prone to fatigue, the unloading process is labor-intensive, and the production efficiency is low.

Method used

A cold pressing loading and unloading mechanism for inductor products was designed, including a hopper assembly, a transfer assembly, a cutting assembly, and an unloading assembly. The mechanism enables the loading, cutting, and unloading of inductor products through automated equipment, and the automated and orderly collection of inductors is achieved by using a pushing device and a loading device.

Benefits of technology

It greatly reduces the intensity of manual labor, improves production efficiency, and realizes the automated loading and unloading process of inductor products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of inductance element manufacturing, in particular to an inductance product cold pressing feeding and discharging mechanism, a stock bin assembly comprises a first material groove and a second material groove parallel to the first material groove, a first station is arranged on the first material groove, and a material taking station is arranged on the second material groove; a first pushing device and a second pushing device are arranged at the first trough; a first material pushing device is arranged at the first material groove, a second material pushing device is arranged at the second material groove, a third material pushing device is arranged at the second material groove, the first material pushing device drives the jig to move to the first station in the first material groove, the second material pushing device drives the jig to move to the material taking station from the first station, and the third material pushing device drives the jig to move in the second material groove and be away from the material taking station. Through automatic feeding arrangement, an operator only needs to place a jig loaded with an inductance product in the first material groove, the jig can be pushed to the first station and the material taking station through the first material pushing device and the second material pushing device, and the labor intensity of workers is greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to inductance element manufacturing technical field especially relates to a kind of inductance product cold-pressing feeding and discharging mechanism. BACKGROUND

[0002] Inductor is the element that can convert electrical energy into magnetic energy and store. The structure of inductor is similar to transformer, but only one winding. Inductor has certain inductance, it only hinders the change of current.

[0003] In inductance production, the excess frame of the formed inductor needs to be cut. The inductance product before cutting is multiple inductors and is connected with frame, and after cutting, it is inductor and the pin on both sides of inductor, and the inductor after cutting needs to be collected neatly. In the prior art, the feeding of inductance product is usually carried out by manual, the feeding efficiency is low, and after long time operation, manual is easy to produce fatigue, leading to inaccurate feeding and other conditions. In addition, when discharging the inductor after cutting, it is usually directly discharged to the collecting box, and manual is needed to collect and code on the jig for subsequent automatic production, the manual labor intensity is large, and the production efficiency is low. Therefore, how to set the automatic feeding of inductance product and the automatic discharging and neat coding of inductor is a problem that needs to be considered by the person skilled in the art. SUMMARY

[0004] The utility model aims at providing a kind of inductance product cold-pressing feeding and discharging mechanism, to solve the problems, such as low inductor feeding and discharging efficiency in the prior art.

[0005] The technical scheme of the utility model is: a kind of inductance product cold-pressing feeding and discharging mechanism, stock bin assembly, first transfer assembly, second transfer assembly, cutting assembly and discharging assembly;The first transfer assembly includes first transfer device and first load device, and the first transfer device transfers the product in the stock bin assembly to the first load device;The second transfer assembly includes mechanical arm, second load device and receiving transfer device, and the mechanical arm transfers the product at first load device to second load device, and the second load device transfers the product to the receiving transfer device;Cutting assembly includes pusher assembly and cutting device, and the pusher assembly moves the product at receiving transfer device to cutting device for cutting, and then moves to discharging assembly for discharging;

[0006] The hopper assembly comprises a first hopper and a second hopper parallel to the first hopper, the first hopper is provided with a first station, and the second hopper is provided with a material taking station; the first hopper is provided with a first pushing device, and the second hopper is provided with a second pushing device; the third pushing device is arranged at the second hopper, the first pushing device drives the jig to move in the first hopper to the first station, the second pushing device drives the jig to move from the first station to the material taking station, and the third pushing device drives the jig to move in the second hopper and away from the material taking station.

[0007] Preferably, the bottom of the first hopper is provided with a gap, the length direction of the gap is parallel to the length direction of the first hopper; and the first pushing device is arranged below the gap.

[0008] Preferably, the first pushing device comprises a first driver and a check block arranged above the first driver, the check block is connected with the first driver through a check base body; the check block is arranged in the gap, and the first driver drives the check block to move along the length direction of the gap.

[0009] Preferably, the check block is rotationally connected with the check base body, and an elastic element is connected between the check block and the check base body, so that an end of the check block close to the first station is raised and penetrates the gap, and an end of the check block away from the first station forms an inclined surface.

[0010] Preferably, the second pushing device comprises a second driver and a first push plate connected with the second driver, the driving direction of the second driver is perpendicular to the length direction of the first hopper, and the first push plate pushes the jig at the first station to the material taking station under the driving of the second driver.

[0011] Preferably, the third pushing device comprises a third driver and a second push plate connected with the third driver, the driving direction of the third driver is parallel to the length direction of the second hopper; and the second push plate moves the jig at the material taking station along the second hopper and away from the material taking station under the driving of the third driver.

[0012] Preferably, a pushing device is arranged directly below the material taking station, and an inductive device is arranged directly above the material taking station, the pushing device comprises a fourth driver with a vertical driving direction and a push rod connected with the fourth driver, the push rod is vertically arranged and penetrates the second hopper and the jig at the upper end, and the push rod pushes the inductive product upward to the inductive device under the driving of the fourth driver.

[0013] Preferably, the discharging assembly comprises a material collecting disc, a fifth driver, a material carrying device connected with the fifth driver, and a fourth pushing device, the material carrying device is provided with a material carrying groove, and the fourth pushing device is provided with a push rod connected with the material carrying groove.

[0014] Preferably, the loading device comprises a first loading plate and a second loading plate, the loading slot comprises a first limiting slot arranged on the first loading plate and a second limiting slot arranged on the second loading plate and parallel to the first limiting slot;

[0015] The push rod is provided with two parallel push rods, and is connected with a sixth driver, and the sixth driver drives the movement direction of the push rod to be the same as the length direction of the loading slot;

[0016] The second loading plate is connected with a seventh driver, the seventh driver drives the second loading plate to be close to or away from the first loading plate, and when the first loading plate is close to the first loading plate, the two push rods are connected with the first limiting slot and the second limiting slot respectively.

[0017] Preferably, a plurality of third limiting slots are arranged on the receiving disc, the interval between two adjacent third limiting slots is the same as the interval between the two push rods, the length direction of the third limiting slot is parallel to the length direction of the loading slot, and when the fifth driver drives the loading device to move, the first limiting slot and the second limiting slot are connected with two adjacent third limiting slots respectively.

[0018] Compared with the prior art, the utility model has the advantages that:

[0019] (1) through the automatic feeding setting, the operator only needs to place the jig loaded with the inductor product in the first slot, and then pushes to the first station and the material taking station through the first pushing device and the second pushing device, after the inductor product is taken, the third pushing device drives the idle jig to unload, which greatly reduces the labor intensity of the labor;

[0020] (2) when the inductor is unloaded, the inductor is directly arranged and stacked into the first limiting slot and the second limiting slot, and is sequentially collected into the third limiting slot under the pushing of the push rod, without manual stacking, which greatly improves the production efficiency and reduces the labor intensity. BRIEF DESCRIPTION OF DRAWINGS

[0021] The utility model will be further described in connection with the drawings and examples:

[0022] Figure 1 It is the structure schematic drawing of the inductor product cold pressure upper and lower material mechanism that the utility model discloses;

[0023] Figure 2 It is the structure schematic drawing of the bin assembly of the utility model;

[0024] Figure 3 It is the structure schematic drawing of the first pushing device of the utility model;

[0025] Figure 4 It is the structure schematic drawing of the unloading assembly of the utility model;

[0026] Figure 5 It is partial structure schematic view of the blanking assembly.

[0027] Wherein: the bunker assembly 1, the first station 1a, the material taking station 1b, the first trough 11, the gap 111, the second trough 12, the first pushing device 13, the first driver 131, the check block 132, the inclined surface 1321, the check base body 133, the second pushing device 14, the second driver 141, the first push plate 142, the third pushing device 15, the third driver 151, the second push plate 152, the jacking device 16, the fourth driver 161, the jacking rod 162, the induction device 17;

[0028] The first transfer assembly 2, the first transfer device 21, the first material carrying device 22;

[0029] The second transfer assembly 3, the mechanical arm 31, the second material carrying device 32, the material receiving and transferring device 33;

[0030] The cutting assembly 4, the pushing assembly 41, the cutting device 42;

[0031] The blanking assembly 5, the material receiving disc 51, the third limiting groove 511, the fifth driver 52, the material carrying device 53, the first material carrying plate 531, the first limiting groove 5311, the second material carrying plate 532, the second limiting groove 5321, the seventh driver 533, the fourth pushing device 54, the push rod 541, the sixth driver 542. DETAILED DESCRIPTION

[0032] The contents of the utility model will be further explained in detail in combination with specific embodiments:

[0033] As Figure 1 Indicated, the utility model is applied to the cutting of inductance product, and the inductor is once formed multiple, and multiple inductors are connected through the frame, the role of the utility model is cutting the frame, and the inductor is retained and arranged and collected neatly. The raw material of inductance product is placed in the bunker assembly, is picked up by the first transfer device, and is transferred to the first material carrying device, and is preliminarily positioned at the first material carrying device;Under the pickup of the mechanical arm, it is transferred to the second material carrying device, and the second material carrying device shifts and places the product on the material receiving and transferring device;After that, under the driving of the pushing assembly, it enters the cutting device and is cut;After cutting, under the driving of the pushing assembly again, the cut inductor blanking assembly is completed. Specifically:

[0034] The application discloses an upper and lower feeding mechanism for cold pressing of an inductance product, which comprises a stock bin assembly 1, a first moving and transferring assembly 2, a second moving and transferring assembly 3, a cutting assembly 4 and a feeding assembly 5. The first moving and transferring assembly 2 comprises a first moving and transferring device 21 and a first material loading device 22, and the first moving and transferring device 21 moves the product in the stock bin assembly 1 to the first material loading device 22. The second moving and transferring assembly 3 comprises a mechanical arm 31, a second material loading device 32 and a material receiving and transferring device 33, the mechanical arm 31 moves the product at the first material loading device 22 to the second material loading device 32, and the second material loading device transfers the product to the material receiving and transferring device 33. The cutting assembly 4 comprises a material pushing assembly 41 and a cutting device 42, the material pushing assembly 41 moves the product at the material receiving and transferring device 33 to the cutting device 42 for cutting, and then moves to the feeding assembly 5 for feeding.

[0035] As shown in the drawings, the stock bin assembly 1 comprises a first trough 11 and a second trough 12 parallel to the first trough 11, and the first trough 11 and the second trough 12 can be arranged on the same base plate and are isolated and limited by a partition plate. The first trough 11 is provided with a first station 1a, and the second trough 12 is provided with a material taking station 1b, wherein the first station 1a and the material taking station 1b are arranged adjacent to each other and are not separated by a partition plate, so that a jig can be stably moved between the two stations. Figures 1-3 The first trough 11 is provided with a first material pushing device 13 and a second material pushing device 14, and the second trough 12 is provided with a third material pushing device 15. The first material pushing device 13 drives the jig to move in the first trough 11 to the first station 1a, the second material pushing device 14 drives the jig to move from the first station 1a to the material taking station 1b, and the third material pushing device 15 drives the jig to move in the second trough 12 and away from the material taking station 1b.

[0036] The bottom of the first trough 11 is provided with a gap 111, and the length direction of the gap 111 is parallel to the length direction of the first trough 11. The first material pushing device 13 is arranged below the gap 111. The first material pushing device 13 comprises a first driver 131 and a check block 132 arranged above the first driver 131, and the check block 132 is connected with the first driver 131 through a check base body 133. The check block 132 is arranged in the gap 111, and the first driver 131 drives the check block 132 to move along the length direction of the gap 111. The check block 132 is rotationally connected with the check base body 133, and an elastic element (not shown in the figure) is arranged between the check block 132 and the check base body 133, so that one end of the check block 132 close to the first station 1a is raised and penetrates through the gap 111, and the other end away from the first station 1a forms an inclined surface 1321.

[0037]

[0038] ​The second pushing device 14 comprises a second driver 141 and a first pushing plate 142 connected to the second driver 141, the driving direction of the second driver 141 is perpendicular to the length direction of the first trough 11, and the first pushing plate 142 is driven by the second driver 141 to push the jig at the first station 1a to the material taking station 1b.

[0039] The third pushing device 15 comprises a third driver 151 and a second pushing plate 152 connected to the third driver 151, the driving direction of the third driver 151 is parallel to the length direction of the second trough 12, and the second pushing plate 152 is driven by the third driver 151 to move the jig at the material taking station 1b along the second trough 12 and away from the material taking station 1b.

[0040] The top pushing device 16 is arranged below the material taking station 1b, and the induction device 17 is arranged above the material taking station 1b, the top pushing device 16 comprises a fourth driver 161 with a vertical driving direction and a top rod 162 connected to the fourth driver 161, the top rod 162 is vertically arranged and penetrates the second trough 12 and the jig, and is driven by the fourth driver 161 to push the inductive product upward to the induction device 17.

[0041] In the embodiment, the jig carrying the inductive product is placed in the first trough 11 by manual or other equipment, when the first driver 131 drives the check block 132 to move away from the first station 1a, the inclined surface 1321 is in contact with the bottom of the jig, so that the check block 132 rotates downward to compress the spring, the upper end of the check block 132 moves the bottom end of the jig, and when the check block 132 completely separates from the jig, the check block 132 rotates upward to reset under the driving of the spring. When the first driver 131 drives the check block 132 to move close to the first station 1a, the check block 132 can push the jig to move to the first station 1a.

[0042] When the jig moves to the first station 1a, the second driver 141 drives the first pushing plate 142 to move the jig to the material taking station 1b.

[0043] When the jig is at the material taking station 1b, the fourth driver 161 drives the top rod 162 to penetrate the second trough 12 and the jig upward, and pushes the inductive product to move upward, so that the uppermost inductive product is stopped when it is inducted by the induction device 17. When the uppermost inductive product is taken away by the first transfer device 21, the fourth driver 161 is started again to push the inductive product upward to the induction device 17, so that the inductive product is at the same height when the first transfer device 21 takes material each time.

[0044] When all the inductive products on the jig are taken out, the fourth driver 161 drives the top rod 162 to reset, and the third driver 151 pushes the empty jig along the second trough 12 away from the material taking station 1b through the second pushing rod.

[0045] As Figures 4-5 shown, the blanking assembly 5 includes a receiving tray 51, a fifth driver 52, a material carrying device 53 connected with the fifth driver 52, and a fourth material pushing device 54 provided with a pushing rod 541 connected with the material carrying groove.

[0046] The material carrying device 53 includes a first material carrying plate 531 and a second material carrying plate 532, and the material carrying groove includes a first limiting groove 5311 provided on the first material carrying plate 531 and a second limiting groove 5321 provided on the second material carrying plate 532 and parallel to the first limiting groove 5311; the pushing rod 541 is provided with two parallel pushing rods, and is connected with a sixth driver 542, and the sixth driver 542 drives the movement direction of the pushing rod 541 to be the same as the length direction of the material carrying groove; the second material carrying plate 532 is connected with a seventh driver 533, and the seventh driver 533 drives the second material carrying plate 532 to be close to or away from the first plate, and when the second material carrying plate 532 is close to the first plate, the two pushing rods 541 are connected with the first limiting groove 5311 and the second limiting groove 5321 respectively.

[0047] The receiving tray 51 is provided with a plurality of third limiting grooves 511, the interval between adjacent two third limiting grooves 511 is the same as the interval between the two pushing rods 541; the length direction of the third limiting groove 511 is parallel to the length direction of the material carrying groove; when the fifth driver drives the material carrying device 53 to move, the first limiting groove 5311 and the second limiting groove 5321 can be connected with adjacent two third limiting grooves 511 respectively.

[0048] In the embodiment, the cutting device 42 cuts two groups of inductor products at the same time to form two groups of inductors, and the interval between the two groups of inductors is different from the interval between the trays. Therefore, when receiving the material, under the driving of the fifth driver 52, the material carrying device 53 is close to the cutting device 42, and under the driving of the seventh driving device, the interval between the first limiting groove 5311 and the second limiting groove 5321 is adjusted, so that the first limiting groove 5311 and the second limiting groove 5321 are just corresponding to the two groups of inductors discharged by the cutting device 42, and under the driving of the related mechanism of the cutting device 42, the two groups of inductors are pushed into the first limiting groove 5311 and the second limiting groove 5321 respectively. Then, under the driving of the fifth driver 52, the material carrying device 53 moves to the direction close to the receiving tray 51; at the same time, under the driving of the seventh driver 533, the second plate is close to the first plate, so that the interval between the first limiting groove 5311 and the second limiting groove 5321 is the same as the interval between the two third limiting grooves 511 on the receiving tray 51; and at this time, the first limiting groove 5311 and the second limiting groove 5321 correspond to the two pushing rods 541 respectively, and then under the driving of the sixth driver 542, the two pushing rods 541 push the inductors in the first limiting groove 5311 and the second limiting groove 5321 into the third limiting groove 511 respectively, to complete the stacking and collecting of the inductors.

[0049] The above examples are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and cannot limit the protection scope of the present application. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application, therefore, from any point of view, the examples should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.

Claims

1. A cold pressing loading and unloading mechanism for inductor products, characterized in that: The warehouse assembly, the first transfer assembly, the second transfer assembly, the cutting assembly and the discharging assembly; the first transfer assembly comprises a first transfer device and a first loading device, the first transfer device transfers the product in the warehouse assembly to the first loading device; the second transfer assembly comprises a mechanical arm, a second loading device and a receiving transfer device, the mechanical arm transfers the product at the first loading device to the second loading device, and the second loading device transfers the product to the receiving transfer device; the cutting assembly comprises a pushing assembly and a cutting device, the pushing assembly moves the product at the receiving transfer device to the cutting device for cutting, and then moves to the discharging assembly for discharging. The warehouse assembly comprises a first trough and a second trough parallel to the first trough, the first trough is provided with a first station, and the second trough is provided with a material taking station; the first trough is provided with a first pushing device and a second pushing device; the second trough is provided with a third pushing device, the first pushing device drives the jig to move in the first trough to the first station, the second pushing device drives the jig to move from the first station to the material taking station, and the third pushing device drives the jig to move in the second trough and away from the material taking station.

2. The cold-pressing feeding and discharging mechanism for inductance products according to claim 1, characterized in that: The bottom of the first trough is provided with a gap, and the length direction of the gap is parallel to the length direction of the first trough; the first pushing device is arranged below the gap.

3. The cold-pressing feeding and discharging mechanism for inductance products according to claim 2, characterized in that: The first pushing device comprises a first driver and a check block arranged above the first driver, the check block is connected with the first driver through a check base body; the check block is arranged in the gap, and the first driver drives the check block to move along the length direction of the gap.

4. The cold-pressing feeding and discharging mechanism for inductance products according to claim 3, characterized in that: The check block and the check base body are rotationally connected, and an elastic element is connected between the check block and the check base body, so that one end of the check block close to the first station is raised and penetrates the gap, and the other end away from the first station forms an inclined surface.

5. The cold-pressing feeding and discharging mechanism for inductance products according to claim 1, characterized in that: The second pushing device comprises a second driver and a first push plate connected with the second driver, the driving direction of the second driver is perpendicular to the length direction of the first trough, and the first push plate pushes the jig at the first station to the material taking station under the driving of the second driver.

6. The cold-pressing feeding and discharging mechanism for inductance products according to claim 1, characterized in that: The third pushing device comprises a third driver and a second push plate connected with the third driver, the driving direction of the third driver is parallel to the length direction of the second trough; the second push plate moves the jig at the material taking station along the second trough and away from the material taking station under the driving of the third driver.

7. The cold-pressing feeding and discharging mechanism for inductance products according to claim 1, characterized in that: A pushing device is arranged directly below the material taking station, and an inductive device is arranged directly above the material taking station, the pushing device comprises a fourth driver with a vertical driving direction and a push rod connected with the fourth driver, the push rod is vertically arranged and penetrates the second trough and the jig at the upper end, and the inductive product is pushed upward to the inductive device under the driving of the fourth driver.

8. The cold-pressing feeding and discharging mechanism for inductance products according to claim 1, characterized in that: The discharging assembly comprises a receiving disc, a fifth driver, a loading device connected with the fifth driver and a fourth pushing device, the loading device is provided with a loading trough, and the fourth pushing device is provided with a push rod connected with the loading trough.

9. The cold-pressing feeding and discharging mechanism for inductance products according to claim 8, characterized in that: The loading device comprises a first loading plate and a second loading plate, the loading groove comprises a first limiting groove arranged on the first loading plate and a second limiting groove arranged on the second loading plate and parallel to the first limiting groove; The push rod is provided with two parallel push rods, and the sixth driver is connected to the push rod, and the movement direction of the sixth driver is the same as the length direction of the loading groove; The seventh driver is connected to the second loading plate, the seventh driver drives the second loading plate to move close to or away from the first loading plate, and when the second loading plate moves close to the first loading plate, the two push rods are connected to the first limiting groove and the second limiting groove respectively.

10. The cold-pressing feeding and discharging mechanism for inductance products according to claim 9, characterized in that: The third limiting groove is arranged on the receiving disc, the interval between two adjacent third limiting grooves is the same as the interval between the two push rods, the length direction of the third limiting groove is parallel to the length direction of the loading groove, and when the fifth driver drives the loading device to move, the first limiting groove and the second limiting groove are connected to two adjacent third limiting grooves respectively.