Device for detecting state of flat copper wire

Abstract

The utility model discloses a device for detecting the state of a flat copper wire, and the device comprises a lower frame of the device, the upper end of the lower frame of the device is provided with a bedplate in a positioning manner, the middle part of the upper end of the bedplate is provided with a tray, the two sides of the upper end of the bedplate are provided with columns in a positioning manner, and the upper end of the tray is provided with a flat copper wire basket. A top plate is installed at the tops of the stand columns, a vertical air cylinder is installed in the middle of the top plate, a lifting mechanism is arranged at the bottom of the vertical air cylinder, a movable plate is installed at the bottom of the lifting mechanism, and the two ends of the movable plate are located on the stand columns. The device for detecting the state of the flat copper wire is provided with a camera, a camera controller and a light source which are used for visual detection, and is also provided with a vertical electric cylinder for driving the camera to vertically move and a horizontal air cylinder for driving the camera to horizontally move; and functions of automatically judging whether the flat copper wires are neglected or excessive and whether the positions of the flat copper wires are correct can be realized.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of flat copper wire state detection, especially to a device for detecting the state of flat copper wire. BACKGROUND

[0002] The device for detecting the state of flat copper wire is a supporting equipment for rapidly detecting the state of flat copper wire. Flat copper wire is often used in the interior of a flat wire motor stator. When installing, it is necessary to detect it first to check whether it is missing or misaligned. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of the device for detecting the state of flat copper wire.

[0003] The existing device for detecting the state of flat copper wire has certain drawbacks in use. First, the existing device for detecting the state of flat copper wire has low automation, and more manual detection is required, which has a large error rate, high labor cost, and low efficiency, thereby causing certain adverse effects on the actual use process. Therefore, we propose a device for detecting the state of flat copper wire. UTILITY MODEL CONTENT

[0004] The technical problem solved is that, in view of the deficiencies of the prior art, the utility model provides a device for detecting the state of flat copper wire, which is provided with a camera and a camera controller and a light source for visual detection, a vertical cylinder for driving the camera to move vertically, and a horizontal cylinder for driving the camera to move horizontally. The device can automatically determine whether the flat copper wire is missing or overstocked and whether the position of the flat copper wire is correct, thereby effectively solving the problems in the background art.

[0005] Technical scheme: To achieve the above purpose, the utility model adopts the technical scheme of a device for detecting the state of flat copper wire, which comprises a lower frame of the device. The upper end of the lower frame of the device is provided with a table plate. The upper end of the table plate is provided with a tray. The upper end of the table plate is provided with two vertical columns. The upper end of the tray is provided with a flat copper wire basket. The top of the vertical column is provided with a top plate. The middle of the top plate is provided with a vertical cylinder. The bottom of the vertical cylinder is provided with a lifting mechanism. The bottom of the lifting mechanism is provided with a movable plate. The movable plate is located on the vertical column. The bottom of the movable plate is provided with a translation mechanism. The bottom of the translation mechanism is movably provided with a visual detection camera. The lower end of the movable plate is provided with a positioning rod on both sides. The bottom of the positioning rod is provided with a tightening rack and a light source assembly. The bottom of the tightening rack is movably provided with a flat copper wire tightening mechanism.

[0006] Preferably, the end of the translation mechanism is provided with a translation cylinder. The bottom of the translation mechanism is provided with a sliding seat. The visual detection camera is located on the sliding seat.

[0007] Preferably, a jacking drive mechanism is mounted in the middle position in the lower frame of the device, a tray positioning jacking mechanism is movably arranged on the jacking drive mechanism, the tray positioning jacking mechanism is located at the lower end of the tray, photoelectric sensors are mounted on the outer side of the tray, a drive cylinder is mounted on the outer side of the tightening frame, a slide rail is integrally formed at the lower end of the tightening frame, and the flat copper wire tightening mechanism is located on the slide rail.

[0008] Preferably, the translation cylinder drives the visual detection camera to move on the slide.

[0009] Preferably, the jacking drive mechanism drives the tray positioning jacking mechanism to move up and down, the photoelectric sensors monitor whether the flat copper wire basket is placed on the tray, and the drive cylinder drives the flat copper wire tightening mechanism to move on the slide rail and clamp the position of the flat copper wire basket.

[0010] Preferably, the vertical cylinder drives the lifting mechanism and the movable plate to move up and down on the stand, so as to drive the visual detection camera and the light source assembly to move up and down synchronously.

[0011] Beneficial effects: Compared with the prior art, the device for detecting the state of flat copper wire has the following beneficial effects: the device for detecting the state of flat copper wire is provided with a camera and a camera controller for visual detection, a light source, a vertical cylinder for driving the camera to move vertically, and a horizontal cylinder for driving the camera to move horizontally, can realize the functions of automatically judging whether the flat copper wire is missing or overfilled and whether the position of the flat copper wire is correct, and has the advantages of simple structure, convenient operation, and better use effect compared with the traditional mode. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a whole structure schematic view of the device for detecting the state of flat copper wire.

[0013] Figure 2 It is a structure schematic view of the front view of the device for detecting the state of flat copper wire.

[0014] Figure 3 It is a structure schematic view of the side view of the device for detecting the state of flat copper wire.

[0015] Figure 4 It is a structure schematic view of the top view of the device for detecting the state of flat copper wire.

[0016] In the figure: 1, the device lower frame; 2, the table plate; 3, flat copper line tightening mechanism; 4, slide rail; 5, drive cylinder; 6, tightening frame; 7, positioning rod; 8, stand; 9, top plate; 10, lifting mechanism; 11, vertical cylinder; 12, movable plate; 13, translation mechanism; 14, visual inspection camera; 15, flat copper line basket; 16, tray; 17, slide; 18, translation cylinder; 19, light source assembly; 20, photoelectric sensor; 21, tray positioning jacking mechanism; 22, jacking drive mechanism. DETAILED DESCRIPTION

[0017] The technical solutions of the present application will be described clearly and completely in combination with the drawings and specific embodiments, but those skilled in the art will understand that the following described embodiments are part of the embodiments of the present application, not all the embodiments, and are only used to illustrate the present application, and should not be regarded as limiting the scope of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application. The specific conditions are not specified in the embodiments, and are carried out according to the conventional conditions or the conditions recommended by the manufacturer. The reagents or instruments used are not specified by the manufacturer, and are conventional products that can be purchased on the market.

[0018] In the description of the present application, it should be pointed out that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as limiting the device or element indicated or implied to have a specific orientation, to be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0019] In the description of the present application, it should be pointed out that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0020] As Figures 1-4As shown, a device for detecting the state of flat copper wire, including device lower frame 1, the upper end of device lower frame 1 is positioned and installed with a table plate 2, the upper end of the table plate 2 is provided with a tray 16, the upper end of the table plate 2 is positioned and installed with a stand column 8, the upper end of the tray 16 is provided with a flat copper wire basket 15, the top of the stand column 8 is installed with a top plate 9, the middle of the top plate 9 is installed with a vertical air cylinder 11, the bottom of the vertical air cylinder 11 is provided with a lifting mechanism 10, the bottom of the lifting mechanism 10 is installed with a movable plate 12, the movable plate 12 is located on the stand column 8 at both ends, the bottom of the movable plate 12 is installed with a translation mechanism 13, the bottom of the translation mechanism 13 is movably provided with a visual detection camera 14, the lower end of the movable plate 12 is installed with a positioning rod 7 on both sides, the bottom of the positioning rod 7 is installed with a tightening rack 6 and a light source assembly 19, the bottom of the tightening rack 6 is movably provided with a flat copper wire tightening mechanism 3, a camera and a camera controller and a light source for visual detection are provided, and a vertical cylinder driving the vertical movement of the camera and a horizontal air cylinder driving the horizontal movement of the camera are also provided, which can realize the functions of automatically judging whether the flat copper wire is missing or over-packed and whether the position of the flat copper wire is correct.

[0021] Further, the end of the translation mechanism 13 is installed with a translation air cylinder 18, the bottom of the translation mechanism 13 is installed with a sliding seat 17, and the visual detection camera 14 is located on the sliding seat 17.

[0022] Further, the middle position in the device lower frame 1 is installed with a jacking driving mechanism 22, the jacking driving mechanism 22 is movably provided with a tray positioning jacking mechanism 21, the tray positioning jacking mechanism 21 is located at the lower end of the tray 16, the outside of the tray 16 is installed with a photoelectric sensor 20, the outside of the tightening rack 6 is installed with a driving air cylinder 5, the lower end of the tightening rack 6 is integrally formed with a sliding rail 4, and the flat copper wire tightening mechanism 3 is located on the sliding rail 4.

[0023] Further, the translation air cylinder 18 drives the visual detection camera 14 to move on the sliding seat 17.

[0024] Further, the jacking driving mechanism 22 drives the tray positioning jacking mechanism 21 to move up and down with the tray 16, the photoelectric sensor 20 monitors whether the flat copper wire basket 15 is placed on the tray 16, and the driving air cylinder 5 drives the flat copper wire tightening mechanism 3 to move on the sliding rail 4 and clamp the position of the flat copper wire basket 15.

[0025] Further, the vertical air cylinder 11 drives the lifting mechanism 10 and the movable plate 12 to move up and down on the stand column 8, thereby driving the visual detection camera 14 and the light source assembly 19 to move up and down synchronously.

[0026] Working principle: the utility model discloses a device lower frame 1, table board 2, flat copper line tightening mechanism 3, slide rail 4, drive cylinder 5, tightening frame 6, positioning rod 7, stand 8, top plate 9, lifting mechanism 10, vertical cylinder 11, movable plate 12, translation mechanism 13, visual inspection camera 14, flat copper line basket 15, tray 16, sliding seat 17, translation cylinder 18, light source assembly 19, photoelectric sensor 20, tray positioning jacking mechanism 21, jacking drive mechanism 22, vertical cylinder 11 drives lifting mechanism 10 and drives movable plate 12 to go up and down on stand 8 and go up and down activity, to drive visual inspection camera 14 and light source assembly 19 synchronous lifting activity, translation cylinder 18 drives visual inspection camera 14 to go up and down on sliding seat 17 and go up and down activity, be provided with for visual inspection camera and camera controller and light source, still have the vertical cylinder of driving camera vertical motion and the horizontal cylinder of driving camera horizontal movement, can realize the function of automatically judging whether flat copper line is missing and multiple and whether the position of flat copper line is correct.

[0027] It is to be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises", "comprising", or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, no element, component, or process in the present disclosure is intended to be dependent on any other element, component, or process except those described in the claims.

[0028] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. The skilled in the art should understand that the utility model is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed.

Claims

1. A device for detecting the condition of flat copper wire comprising a lower frame (1) of the device, characterized in that: The upper end of the device lower frame (1) is positioned and installed with a table plate (2), the upper end middle part of the table plate (2) is provided with a tray (16), the upper end of both sides of the table plate (2) is positioned and installed with a stand column (8), the upper end of the tray (16) is provided with a flat copper wire basket (15), the top of the stand column (8) is installed with a top plate (9), the middle part of the top plate (9) is installed with a vertical air cylinder (11), the bottom of the vertical air cylinder (11) is provided with a lifting mechanism (10), the bottom of the lifting mechanism (10) is installed with a movable plate (12), both ends of the movable plate (12) are located on the stand column (8), the bottom of the movable plate (12) is installed with a translation mechanism (13), the bottom of the translation mechanism (13) is movably provided with a visual detection camera (14), both sides of the lower end of the movable plate (12) are installed with a positioning rod (7), the bottom of the positioning rod (7) is installed with a tightening rack (6) and a light source assembly (19), the bottom of the tightening rack (6) is movably provided with a flat copper wire tightening mechanism (3).

2. The apparatus for detecting the state of the flat copper wire according to claim 1, wherein: The end of the translation mechanism (13) is installed with a translation air cylinder (18), the bottom of the translation mechanism (13) is installed with a sliding seat (17), and the visual detection camera (14) is located on the sliding seat (17).

3. The apparatus for detecting the state of the flat copper wire according to claim 1, wherein: The middle part of the device lower frame (1) is installed with a jacking drive mechanism (22), the jacking drive mechanism (22) is movably provided with a tray positioning jacking mechanism (21), the tray positioning jacking mechanism (21) is located at the lower end of the tray (16), the outer side of the tray (16) is installed with a photoelectric sensor (20), the outer side of the tightening rack (6) is installed with a drive air cylinder (5), the lower end of the tightening rack (6) is integrally formed with a sliding rail (4), and the flat copper wire tightening mechanism (3) is located on the sliding rail (4).

4. The apparatus for detecting the state of the flat copper wire according to claim 2, wherein: The translation air cylinder (18) drives the visual detection camera (14) to move on the sliding seat (17).

5. The apparatus for detecting the state of the flat copper wire according to claim 3, wherein: The jacking drive mechanism (22) drives the tray positioning jacking mechanism (21) to move up and down with the tray (16), the photoelectric sensor (20) monitors whether the flat copper wire basket (15) is placed on the tray (16), and the drive air cylinder (5) drives the flat copper wire tightening mechanism (3) to move on the sliding rail (4) and clamp the position of the flat copper wire basket (15).

6. The apparatus for detecting the state of the flat copper wire according to claim 1, wherein: The vertical air cylinder (11) drives the lifting mechanism (10) and the movable plate (12) to move up and down on the stand column (8), so as to drive the visual detection camera (14) and the light source assembly (19) to move up and down synchronously.

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