Detection device for photovoltaic panel production

By designing an automatic flipping mechanism and combining it with an EL scanner to achieve double-sided inspection of photovoltaic panels, the problem of requiring manual flipping for single-sided inspection of photovoltaic panels in existing technologies has been solved, thus improving inspection efficiency and comprehensiveness.

CN223784221UActive Publication Date: 2026-01-09CHENZHOU SHAMA NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520060451.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-01-09
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing photovoltaic panel testing equipment can only perform single-sided testing, requiring manual flipping, which affects testing efficiency.

Method used

Design a detection device that includes a support frame, drive assembly, conveyor rod, EL scanner, control panel and display. Through the cooperation of rodless cylinder, push plate, electric cylinder, drive motor and electric clamp, the photovoltaic panel can be automatically flipped and the EL scanner can be used to detect both sides of the photovoltaic panel.

Benefits of technology

This technology enables double-sided inspection of photovoltaic panels, improving inspection efficiency and ensuring comprehensive and undamaged inspection.

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Abstract

The utility model relates to the technical field of photovoltaic panel processing, in particular to a detection device for photovoltaic panel production, which comprises a support frame, a driving assembly, conveying rods, a support plate, an EL scanner, a control panel and a display, the driving assembly is used for driving the conveying rod to convey the photovoltaic panel, a supporting plate is installed between the two sides of the supporting frame, an EL scanner is installed on the supporting plate and located above the conveying rod, and a control panel and a displayer are installed on one side of the supporting frame. After one side of the photovoltaic panel is detected, the photovoltaic panel is turned over through the cooperation of the rodless cylinder, the push plate, the electric cylinder, the driving motor and the electric clamp, and the EL scanner detects the back of the photovoltaic panel by controlling the reverse rotation of the conveying rod, so that the double-sided detection of the photovoltaic panel is conveniently realized, and the detection efficiency of the photovoltaic panel is improved.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic panel processing technology, and in particular to a testing device for photovoltaic panel production. Background Technology

[0002] A photovoltaic panel, also known as a solar panel, is a device that can directly convert the energy of sunlight into electrical energy. It is mainly composed of multiple solar cells (i.e., photovoltaic cells), which are connected together in a specific way to form an integrated power generation unit.

[0003] Patent CN221388015U discloses a testing device for photovoltaic panel production, including a support frame, a first motor on the surface of the support frame, a circular roller on the surface of the support frame, a testing instrument on the surface of the support frame, and a cleaning device on the surface of the support frame. The cleaning device includes a placement block, which is fixedly connected to the support frame, and a threaded rod is rotatably connected to the surface of the placement block. This patent proposes to send the photovoltaic panel to the testing instrument via the circular roller, and then test the photovoltaic panel through the testing instrument. However, when using this patent to test the photovoltaic panel, only one side of the photovoltaic panel can be tested. After testing one side, the photovoltaic panel needs to be manually flipped over, which can easily affect the testing efficiency of the photovoltaic panel.

[0004] Therefore, it is necessary to design a testing device for photovoltaic panel production that can perform double-sided testing of photovoltaic panels. Utility Model Content

[0005] To overcome the shortcomings of existing patents that only allow for single-sided testing of photovoltaic panels, requiring manual flipping after one side is tested, which can easily affect the testing efficiency, this invention provides a photovoltaic panel production testing device that can perform double-sided testing.

[0006] Technical Solution: A testing device for photovoltaic panel production includes a support frame, a drive assembly, conveying rods, a support plate, an EL scanner, a control panel, and a display. Multiple conveying rods are rotatably mounted on the support frame. The drive assembly is installed on the support frame to drive the conveying rods to transport the photovoltaic panels. A support plate is installed between the two sides of the support frame, and an EL scanner is mounted on the support plate above the conveying rods. A control panel and display are mounted on one side of the support frame. The device also includes a fixed plate, an electric cylinder, a connecting frame, a drive motor, an electric clamp, a rodless cylinder, and a push plate. A fixed plate is mounted on one side of the support frame, and an electric cylinder is mounted on the fixed plate. A connecting frame is mounted on the telescopic rod of the electric cylinder, and a drive motor is installed inside the connecting frame. An electric clamp is mounted on the output shaft of the drive motor. A rodless cylinder is mounted on the side of the support frame away from the display, and a push plate is mounted on the telescopic rod of the rodless cylinder.

[0007] Further, particularly preferably, the device further comprises a two-way screw rod, a guide rod, a limiting plate and a first handle, the guide rod is fixedly connected to the support frame, the two-way screw rod is rotatably arranged on the support frame, the two-way screw rod is threadedly provided with the limiting plate at both ends, the limiting plate is slidably connected to the guide rod, and the first handle is fixedly connected to one end of the two-way screw rod.

[0008] Further, particularly preferably, the device further comprises a rotating rod, a blocking plate, a damping ring and a second handle, the rotating rod is rotatably arranged on one side of the support frame, the blocking plate is fixedly connected to the rotating rod, the blocking plate is arranged above the conveying rod, the damping ring is arranged at the connecting position between the rotating rod and the support frame, and the second handle is fixedly connected to one end of the rotating rod.

[0009] Further, particularly preferably, the device further comprises a rubber sleeve, and the rubber sleeve is sleeved on the conveying rod.

[0010] Further, particularly preferably, the device further comprises a plastic plate, and the plastic plate is arranged on one side of each of the two limiting plates.

[0011] Further, particularly preferably, the device further comprises an anti-skid ring, and the anti-skid ring is sleeved on the first handle.

[0012] Further, particularly preferably, the signal output end of the EL scanner is electrically connected with the signal input end of the control panel, and the signal output end of the control panel is signal connected with the signal input end of the display.

[0013] Beneficial effects: 1. When the photovoltaic panel completes one side detection, the no-rod air cylinder, the push plate, the electric air cylinder, the driving motor and the electric clamp cooperate to turn over the photovoltaic panel, and then the conveying rod is reversed to make the EL scanner detect the back of the photovoltaic panel, so that the double-side detection of the photovoltaic panel is facilitated, and the detection efficiency of the photovoltaic panel is improved.

[0014] 2. The interval between the two limiting plates is adjusted by rotating the first handle, so that the two limiting plates limit and guide the photovoltaic panel, and the photovoltaic panel is ensured to be in a centered state during detection, and the photovoltaic panel is prevented from being incompletely detected. DETAILED DESCRIPTION

[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model.

[0016] Figure 2 It is a three-dimensional structure schematic view of the support frame, the support plate and the control panel and other components of the utility model.

[0017] Figure 3 It is a partial sectional view of the driving assembly, the conveying rod and the rubber sleeve and other components of the utility model.

[0018] Figure 4The utility model discloses a bidirectional screw rod, guide rod and limit plate and other parts of the three-dimensional structure schematic diagram.

[0019] Figure 5 The utility model discloses a fixed plate, electric cylinder and electric clamp and other parts of the partial section view.

[0020] Figure 6 The utility model discloses a connecting frame, drive motor and electric clamp and other parts of the explosion view.

[0021] Figure 7 The utility model discloses a fixed plate, electric cylinder and electric clamp and other parts of the partial section view.

[0022] Figure 8 The utility model discloses a fixed plate, electric cylinder and electric clamp and other parts of the partial section view.

[0023] Among them, the above-mentioned drawing includes the following sign: 1, support frame, 2, drive assembly, 3, conveying rod, 31, rubber cover, 4, support plate, 5, EL scanner, 6, control panel, 7, display, 8, bidirectional screw rod, 9, guide rod, 10, limit plate, 11, first handle, 12, plastic plate, 13, fixed plate, 14, electric cylinder, 15, connecting frame, 16, drive motor, 17, electric clamp, 18, rodless cylinder, 19, push plate, 20, rotating rod, 21, blocking plate, 22, damping ring, 23, second handle, 24, antiskid ring. DETAILED DESCRIPTION

[0024] The utility model will be further described below in conjunction with the embodiment shown in the drawing.

[0025] Embodiment 1: a kind of photovoltaic panel production detection device, refer to Figures 1-7As shown, including support frame 1, drive assembly 2, conveying rod 3, support plate 4, EL scanner 5, control panel 6 and display 7, support frame 1 rotatably provided with a plurality of conveying rods 3, the conveying rod 3 is sleeved with a rubber sleeve 31, the rubber sleeve 31 is used to increase the friction between the conveying rod 3 and the photovoltaic panel, the support frame 1 is installed with drive assembly 2, the drive assembly 2 is composed of motor, chain and sprocket, the conveying rod 3 is fixed with a sprocket at both ends, the sprockets located on the same side of the support frame 1 are provided with a chain in common, the support frame 1 is installed with a motor on one side, the output shaft of the motor is connected with one of the conveying rods 3 through a shaft coupling, the drive assembly 2 is used to drive the conveying rod 3 to convey the photovoltaic panel, the support plate 4 is installed between the both sides of the support frame 1, the EL scanner 5 is installed on the support plate 4 through bolt connection, the EL scanner 5 is located above the conveying rod 3, the control panel 6 and the display 7 are installed on the front side of the support frame 1, the signal output end of the EL scanner 5 is electrically connected with the signal input end of the control panel 6, the signal output end of the control panel 6 is signal connected with the signal input end of the display 7, further comprising a fixed plate 13, an electric cylinder 14, a connecting frame 15, a drive motor 16, an electric clamp 17, a rodless cylinder 18 and a push plate 19, the fixed plate 13 is installed on one side of the support frame 1, the electric cylinder 14 is installed on the fixed plate 13, the connecting frame 15 is installed on the telescopic rod of the electric cylinder 14, the drive motor 16 is installed in the connecting frame 15, the electric clamp 17 is installed on the output shaft of the drive motor 16, the rodless cylinder 18 is installed on the side of the support frame 1 away from the display 7, and the push plate 19 is installed on the telescopic rod of the rodless cylinder 18.

[0026] When the photovoltaic panel needs to be detected, the driving assembly 2 is started, the driving assembly 2 drives the conveying rod 3 to rotate, then the photovoltaic panel is placed on the conveying rod 3, the conveying rod 3 drives the photovoltaic panel to move to the left to below the EL scanner 5, the EL scanner 5 detects the fine cracks inside the photovoltaic panel, then the image data is transmitted to the control panel 6, the control panel 6 converts the data signal into an image signal and transmits it to the display 7, the display 7 displays the image information inside the photovoltaic panel, so that the inside of the photovoltaic panel is conveniently checked, when the conveying rod 3 drives the photovoltaic panel to move to above the pushing plate 19, the rodless cylinder 18 is started, the telescopic rod of the rodless cylinder 18 drives the photovoltaic panel to move to be flush with the electric clamp 17 through the pushing plate 19, then the electric cylinder 14 is started, the electric cylinder 14 drives the connecting frame 15, the driving motor 16 and the electric clamp 17 to move to the moving photovoltaic panel, then the electric clamp 17 is controlled to clamp the photovoltaic panel, then the driving motor 16 is controlled to drive the electric clamp 17 to turn over the photovoltaic panel, then the electric clamp 17 is controlled to release the photovoltaic panel, the telescopic rod of the rodless cylinder 18 drives the photovoltaic panel to move downward to reset through the pushing plate 19, so that the photovoltaic panel is repositioned on the photovoltaic panel, then the conveying rod 3 is controlled to reverse through the driving assembly 2, so that the conveying rod 3 drives the photovoltaic panel to move to below the EL scanner 5 again, then the back of the photovoltaic panel is detected by the EL scanner 5, so that the photovoltaic panel is conveniently detected on both sides, and the detection efficiency of the photovoltaic panel is improved.

[0027] Example 2: on the basis of example 1, referring to Figure 2 and Figure 4 It also includes a bidirectional screw 8, a guide rod 9, a limiting plate 10 and a first handle 11, the support frame 1 is fixedly connected with the guide rod 9, the support frame 1 is rotatably provided with the bidirectional screw 8, the bidirectional screw 8 is threadedly provided with the limiting plate 10 at both ends, the two limiting plates 10 are both installed with a plastic plate 12 on the side close to each other, when the two limiting plates 10 respectively contact with the two sides of the photovoltaic panel, the plastic plate 12 is used for protecting the photovoltaic panel from being scratched by the limiting plate 10, the limiting plate 10 is slidably connected with the guide rod 9, the first handle 11 is fixedly connected with the front end of the bidirectional screw 8 by welding, the first handle 11 is sleeved with a non-slip ring 24, and the non-slip ring 24 is used for increasing the friction between the hand and the first handle 11.

[0028] By rotating the first handle 11, the first handle 11 drives the bidirectional screw 8 to rotate, the bidirectional screw 8 drives the two limiting plates 10 to move, so as to adjust the distance between the two limiting plates 10, when the conveying rod 3 drives the photovoltaic panel to move between the two limiting plates 10, the two limiting plates 10 limit and guide the photovoltaic panel, so as to ensure that the photovoltaic panel is in the centered state during detection, and avoid that the photovoltaic panel is not fully detected.

[0029] Referring to Figure 1 and Figure 8As shown, it also includes a rotating rod 20, a blocking plate 21, a damping ring 22 and a second handle 23, the rotating rod 20 is rotatably arranged on the left side of the support frame 1, the blocking plate 21 is fixedly connected on the rotating rod 20 by welding, the blocking plate 21 is above the conveying rod 3, the damping ring 22 is arranged at the connecting position of the rotating rod 20 and the support frame 1, and the second handle 23 is fixedly connected on the front end of the rotating rod 20.

[0030] At the beginning, the blocking plate 21 blocks the support frame 1, avoiding the photovoltaic panel from moving to the outside of the support frame 1 by the conveying rod 3 after completing the first detection, when the photovoltaic panel completes the second detection, the conveying rod 3 drives the reverse rotation by the driving assembly 2, the photovoltaic panel is moved to the left by the conveying rod 3, at this time, the handle is rotated, the handle drives the blocking plate 21 to rotate upward by the rotating rod 20, and the support frame 1 is opened, so as to facilitate the discharging of the photovoltaic panel after completing the second detection.

[0031] It should be understood that the embodiments are only used for illustrating the present application and not for limiting the scope of the present application. In addition, it should be understood that after reading the content taught by the present application, those skilled in the art can make various changes or modifications to the present application, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

Claims

1. A photovoltaic panel production detection device, comprising a support frame (1), a drive assembly (2), a conveying rod (3), a support plate (4), an EL scanner (5), a control panel (6) and a display (7), a plurality of conveying rods (3) are rotatably arranged on the support frame (1), the drive assembly (2) is installed on the support frame (1), the drive assembly (2) is used to drive the conveying rod (3) to convey the photovoltaic panel, the support plate (4) is installed between the two sides of the support frame (1), the EL scanner (5) is installed on the support plate (4), the EL scanner (5) is located above the conveying rod (3), the control panel (6) and the display (7) are installed on one side of the support frame (1), characterized in that, The fixed plate (13), the electric cylinder (14), the connecting frame (15), the driving motor (16), the electric clamp (17), the rodless cylinder (18) and the push plate (19) are further included.

2. The detection device for photovoltaic panel production according to claim 1, characterized in that, The bidirectional screw rod (8), the guide rod (9), the limiting plate (10) and the first handle (11) are further included.

3. The detection device for photovoltaic panel production according to claim 2, characterized in that, The rotating rod (20), the blocking plate (21), the damping ring (22) and the second handle (23) are further included.

4. The detection device for photovoltaic panel production according to claim 3, characterized in that, The rubber sleeve (31) is further included.

5. The detection device for photovoltaic panel production according to claim 4, characterized in that, The plastic plate (12) is further included.

6. The detection device for photovoltaic panel production according to claim 5, characterized in that, The anti-skid ring (24) is further included.

7. The detection device for photovoltaic panel production according to claim 6, characterized in that, The signal output of the EL scanner (5) is electrically connected with the signal input of the control panel (6), and the signal output of the control panel (6) is signal connected with the signal input of the display (7).

Citation Information

Patent Citations

  • Detection device for photovoltaic panel production

    CN221388015U